Printed circuit board (PCB) inserting frame conveying device with rotating function

By designing an automatic rotating PCB board rack conveyor device, using technologies such as synchronous belt sets and transmission sets, the problem of low efficiency of plug-in rotation operation is solved, automatic rotation and accurate positioning is achieved, and production efficiency and product quality are improved.

CN222180937UActive Publication Date: 2024-12-17JIANGXI KEYAO ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202421020415.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2024-12-17
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

In PCB automated retracting and placement plate technology, the insertion and rotating operation usually requires manual operation, resulting in low work efficiency, high cost and easy operational errors, affecting the normal process of automated production.

Method used

A PCB board plug-in conveyor device with rotation function was designed, and the components such as synchronous belt set, drive motor, transmission set and cylinder are used to realize the automatic 180-degree rotation of the plug-in in a narrow space, reducing manual operation and improving working efficiency. , and accurate positioning and stability are achieved through sensors and electromagnets.

Benefits of technology

It realizes automatic rotation of the insertion rack in a narrow space, improves work efficiency, reduces manual operation costs, reduces operation errors, ensures the quality of the PCB board, and simplifies the loading and unloading process of the insertion rack.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a conveying device, in particular to a PCB (printed circuit board) inserting frame conveying device with a rotating function. The PCB inserting frame conveying device with the rotating function comprises a base, an installation frame, a synchronous belt set and the like. According to the utility model, when a PCB (Printed Circuit Board) made of a double-sided board needs to be processed and the insertion frame needs to be turned over when one surface of the PCB needs to be processed, 180-degree rotation of the insertion frame in a narrow position is realized through a combined mechanism of the insertion frame and the top plate, so that the insertion frame can be turned over, and the operation is convenient. And manual rotation is not needed, so that manual operation is reduced, the efficiency is greatly improved, the flexibility is improved, errors caused by manual operation are avoided, and the cost is further reduced while the high quality of the PCB is guaranteed.
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Description

Technical Field

[0001] The utility model relates to a conveying device, in particular to a PCB board rack conveying device with a rotating function. Background Art

[0002] In the existing field of PCB automated board collection and release technology, the industry uses rack-type loading and unloading. Because the rack-type loading and unloading grabber plate needs to cooperate with the gripper to grab each unit up and down. When the PCB board needs to be processed on both sides, the rack needs to be rotated. The rotation of the rack is generally done manually, so auxiliary tools are needed to complete the manual rotation, which has low work efficiency and is time-consuming, and is not conducive to the normal process of automated production.

[0003] In view of this, the utility model provides a PCB board rack conveying device with a rotating function which can automatically rotate in a small space, improves work efficiency, does not need the aid of auxiliary tools to complete manual rotation, reduces manual operation costs, and reduces the problem of manual operation errors. Utility Model Content

[0004] In order to overcome the shortcomings that when a PCB board needs to be processed on both sides, the rotation of the rack is generally done manually, and auxiliary tools are needed to complete the manual rotation, which has low work efficiency, high labor time, and is not conducive to the normal process of automated production, the purpose of the utility model is to provide a PCB board rack conveying device with a rotating function that can automatically rotate in a small space, improve work efficiency, do not need to use auxiliary tools to complete manual rotation, reduce manual operation costs, and reduce the problem of manual operation errors.

[0005] The technical implementation scheme of the utility model is: a PCB board rack conveying device with a rotating function, including a base, a mounting frame, a synchronous belt group, a rotating shaft, a driving motor, a slide plate, a fixed frame, a bushing, a transmission group, a top plate, a square shaft, a cylinder, a rotary joint, a rack and a metal plate. The base is welded with a mounting frame, and a synchronous belt group is installed on the mounting frame. The synchronous belt group consists of a synchronous belt and two synchronous wheels. The two synchronous wheels on the synchronous belt group are rotatably mounted on the left and right sides of the mounting frame on the same side, and the left side of the mounting frame on the front side is fixed with a driving motor. The left and right sides of the mounting frames are rotatably provided with rotating shafts. The rotating shafts on both sides are respectively inserted between the two synchronous wheels on the same side, and the output shaft of the driving motor is fixed to the rotating shaft on the left side. A slide plate is connected between the synchronous belt groups, a fixed frame is fixedly connected under the slide plate, a shaft sleeve is rotatably provided on the inner side of the fixed frame, a square shaft is slidably provided on the inner side of the shaft sleeve, a top plate is fixedly connected to the top of the square shaft, a bump is provided on the top plate, a transmission group is provided on the inner side of the fixed frame close to the shaft sleeve, the transmission group consists of a transmission motor and two gears, the two gears are respectively installed on the output shaft of the transmission motor and the outer side of the shaft sleeve, the two gears are meshed with each other, a cylinder is fixedly provided at the bottom of the fixed frame, a rotary joint is installed on the movable rod of the cylinder, the top of the rotary joint is fixedly connected to the square shaft, a rack is slidably provided on the slide plate, metal plates are fixedly connected to the front and rear sides of the lower part of the rack, the metal plates are in sliding contact with the front and rear sides of the slide plate, and a positioning groove is provided at the lower part of the rack.

[0006] Furthermore, it also includes a fixed frame, a lifting group and a support plate. The right side of the mounting frame is connected to the fixed frame, and the fixed frame is equipped with a lifting group. The lifting group consists of a lifting motor and a screw rod. The two lifting groups operate synchronously. A support plate is slidably provided between the fixed frames. The front and rear sides of the support plate are threadedly connected to the screw rods of the lifting group arranged on the front and rear fixed frames, and the support plate will move up and down with the lifting group.

[0007] Furthermore, it also includes an electromagnet, and the concave parts on the front and rear sides of the top plate are both provided with an electromagnet, and the electromagnet is in contact with the metal plate on the same side.

[0008] Furthermore, it also includes guide wheels. No less than five guide wheels are evenly spaced and rotatably installed on the upper part of the fixed frame, and the guide wheels will roll in contact with the lower part of the plug-in frame.

[0009] Furthermore, it also includes sensors, and sensors are installed on the left side of the upper part of the mounting frame. The two sensors are located on the same line front and back and are symmetrically arranged.

[0010] The utility model has the following advantages: when a double-sided PCB needs to be processed and the insertion rack needs to be flipped after processing on one side, the insertion rack can be rotated 180 degrees in a narrow position through a combined mechanism of the insertion rack and the top plate, without manual rotation, thus reducing manual operation, greatly improving efficiency, increasing flexibility, avoiding mistakes during manual operation, and further reducing costs while ensuring the high quality of the PCB board.

[0011] The utility model transmits the rack information transmitted to the preset area to the driving motor through the sensor, and controls the driving motor to stop, thereby realizing the accurate positioning of the rack, which is convenient for the positioning and material picking of the material picking manipulator.

[0012] The utility model uses the lifting group and the supporting plate to load materials on the inserting rack, and there is no need to manually carry the inserting rack to a slide plate at a higher position, which is more labor-saving. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0014] Figure 2 This is a three-dimensional structural schematic diagram of the utility model without the plug-in rack.

[0015] Figure 3 It is a three-dimensional structural schematic diagram of the slide plate, top plate, cylinder and other components of the utility model.

[0016] Figure 4 This is a disassembly diagram of the material shifting mechanism and the rotating mechanism of the utility model.

[0017] Figure 5 It is a three-dimensional structural schematic diagram of the rotary joint, the plug-in frame, the metal plate and other components of the utility model.

[0018] In the above figures: 1: base, 2: mounting frame, 21: synchronous belt group, 22: rotating shaft, 23: driving motor, 3: slide plate, 31: fixed frame, 32: shaft sleeve, 33: transmission group, 4: top plate, 41: square shaft, 5: cylinder, 51: rotary joint, 6: plug-in rack, 61: positioning groove, 62: metal plate, 7: fixing frame, 8: lifting group, 9: support plate, 10: electromagnet, 11: guide wheel, 12: sensor. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Embodiment 1: A PCB board rack conveying device with a rotating function, such as Figure 1-5 As shown, it includes a base 1, a mounting frame 2, a synchronous belt group 21, a rotating shaft 22, a driving motor 23, a slide plate 3, a fixed frame 31, a sleeve 32, a transmission group 33, a top plate 4, a square shaft 41, a cylinder 5, a rotary joint 51, a plug-in frame 6 and a metal plate 62. The mounting frame 2 is welded on the base 1, and a plurality of openings for fixing and installing the entire device are opened at the lower part of the base. The mounting frame 2 is installed with a synchronous belt group 21, which is composed of a synchronous belt and two synchronous wheels. The two synchronous wheels on the synchronous belt group 21 are rotatably installed on the left and right sides of the mounting frame 2 on the same side, and the driving motor 23 is fixed on the left side of the front mounting frame 2. The left and right sides of the mounting frame 2 are both rotatable. The type is provided with a rotating shaft 22, and the rotating shafts 22 on both sides are respectively inserted between the two synchronous wheels on the same side. The output shaft of the driving motor 23 is fixedly connected to the rotating shaft 22 on the left side. The driving motor 23 can rotate clockwise and counterclockwise. Under the connection of the rotating shaft 22, the driving motor 23 will drive the two synchronous belt groups 21 to run left or right at the same time to transport materials. A slide plate 3 is connected between the synchronous belt groups 21. The slide plate 3 is used to lift the material for transportation. It will move left or right under the drive of the two synchronous belt groups 21 to realize the left or right transportation of the material. The slide plate 3 is made of metal material with a relatively smooth surface. The shape of the slide plate 3 is a step-like shape with a raised middle part at the front and rear low parts, and a vacant part is provided in the raised part;

[0021] A fixed frame 31 is fixedly welded under the slide 3, a shaft sleeve 32 is rotatably provided inside the fixed frame 31, a through square groove is opened inside the shaft sleeve 32, a square shaft 41 is slidably provided in the square groove inside the shaft sleeve 32, the purpose of setting the square shaft 41 in the shaft sleeve 32 is that when the square shaft 41 moves up and down, the shaft sleeve 32 drives the square shaft 41 to rotate, a top plate 4 is fixedly connected to the top of the square shaft 41, a convex block is provided on the top plate 4, the height of the upper surface of the convex block is consistent with the height of the protrusion of the slide 3, the top plate 4 is located in the vacancy of the slide 3, and the inner side of the fixed frame 31 is close to the shaft A transmission group 33 is provided on one side of the sleeve 32. The transmission group 33 consists of a transmission motor and two gears. The two gears are respectively installed on the output shaft of the transmission motor and the outer side of the sleeve 32. The two gears are meshed with each other. When the transmission group 33 is running, it will drive the sleeve 32 to rotate synchronously. In the working state, the transmission motor of the transmission group 33 rotates 180 degrees each time. A cylinder 5 is fixedly provided at the bottom of the fixed frame 31. A rotating joint 51 is installed on the movable rod of the cylinder 5. The top of the rotating joint 51 is fixedly connected to the square shaft 41. When the cylinder 5 extends the movable rod upward, The square shaft and the top plate 4 are lifted upward by the rotating joint 51. When the transmission group 33 drives the shaft sleeve 32 to rotate, the square shaft 41 drives the rotating joint 51 to rotate. The purpose of setting the rotating joint 51 is that the rotating force of the square shaft 41 will not be transmitted to the movable rod of the cylinder 5. A plug-in rack 6 is slidably placed on the slide plate 3. The front and rear sides of the plug-in rack 6 are provided with grooved plates for vertically inserting and neatly placing the PCB board. The front and rear sides of the bottom of the plug-in rack 6 are fixedly connected with metal plates 62. The bottom side of the metal plate 62 is relatively smooth. The metal plate 62 is connected to the front and rear sides of the slide plate 3. The two sides are in sliding contact, and the metal plate 62 slides on the skateboard 3 more smoothly. A positioning groove 61 is provided at the lower part of the rack 6. When the top plate 4 is lifted up, it will be pushed out from the gap in the skateboard 3 to lift the rack 6 on the skateboard 3, and the protrusions arranged on the top plate 4 will fit with the positioning groove 61 at the bottom of the rack 6. When the top plate 4 is lifted up, the protrusions will first be stuck in the positioning groove 61 of the rack 6, and then the rack 6 will be lifted up. The purpose of this arrangement is that when the top plate 4 lifts the rack 6 for rotation, the rack 6 can be stabilized to a certain extent during rotation to reduce the possibility of falling due to force.

[0022] Embodiment 2: Based on embodiment 1, Figure 1 Slide In Figure 4As shown, it also includes a fixed frame 7, a lifting group 8 and a support plate 9. The right side of the mounting frame 2 is connected to the fixed frame 7, and the fixed frame 7 is equipped with a lifting group 8. The lifting group 8 consists of a lifting motor and a screw rod. The output shaft of the lifting motor is fixedly connected to one end of the lower part of the screw rod on the same side. When the lifting motor rotates, it will drive the screw rod on the same side to rotate, and the two lifting groups 8 operate synchronously. A support plate 9 is slidably provided between the fixed frames 7. The front and rear sides of the support plate 9 are respectively threadedly connected to the screw rods of the lifting groups 8 on the front and rear sides. When the lifting group 8 is running, the support plate 9 will move up and down with the action of the lifting group 8. The support plate 9 can be conveniently placed at a lower place for loading, and people do not need to lift the plug-in frame 6 with a certain weight and place it on the higher slide plate 3, which is convenient for labor-saving work.

[0023] The rack 6 with the PCB board is placed centrally on the slide plate 3, and then the drive motor 23 is started. The drive motor 23 rotates counterclockwise, driving the synchronous belt group 21 to rotate counterclockwise. Driven by the two synchronous belt groups 21, the slide plate 3 carries the rack 6 to the left for transmission. When the slide plate 3 moves to the material picking position on the left side of the synchronous belt group 21, the drive motor 23 is controlled to stop working, and the slide plate 3 stops moving. Then, the external material picking manipulator will take the PCB board in the rack 6 and process the A side of the PCB board. After the processing is completed, the PCB board will be put back into the rack 6. When the A side processing of the PCB boards in the rack 6 is completed, the cylinder 5 will push up and push up the rack 6 on the top plate 4, so that the rack 6 is out of contact with the slide plate 3, and the square shaft 41 moves upward in the sleeve 32. Subsequently, the transmission motor of the transmission group 33 rotates 180 degrees. Driven by the two meshing gears, the sleeve 32 rotates synchronously by 180 degrees. 0 degree, the square shaft 41 in the shaft sleeve 32 rotates 180 degrees accordingly, the top plate 4 rotates 180 degrees, and the rack 6 rotates synchronously under the drive of the top plate 4. After the rotation is completed, the cylinder 5 retracts the movable rod downward, driving the support plate 9 to reset, and the bottom of the rack 6 contacts the slide plate 3. At this time, the PCB board in the rack 6 has been turned over, and the external material-taking manipulator continues to take the PCB board in the rack 6 for B-side processing. Through the combined mechanism of the rack 6 and the top plate 4, the rack 6 can be rotated in a narrow position to improve work efficiency. The mechanism is simple and convenient to operate. When both sides of the PCB board in the rack 6 are completely processed, the driving motor 23 rotates clockwise, driving the synchronous belt group 21 to transfer materials to the right, driving the slide plate 3 to move to the right, and the rack 6 moves to the right under the drive of the slide plate 3. When the rack 6 moves to the right position of the device, the driving motor 23 is controlled to stop working, the rack 6 is taken away, and the processing is completed.

[0024] like Figure 3-4As shown, it also includes an electromagnet 10. The electromagnets 10 are provided at the concave parts on the front and rear sides of the top plate 4. The electromagnet 10 is in contact with the metal plate 62 on the same side. When the electromagnet 10 is energized, a magnetic field with a certain magnetic force will be formed in the electromagnet 10 body, which will produce a certain suction force on the metal that can be magnetically attracted. After the electromagnet 10 is energized, the metal plate 62 will be attracted and the rack 6 will be firmly fixed on the slide 3 to prevent the rack 6 from shifting left and right due to force during transportation.

[0025] like Figure 1 As shown, it also includes guide wheels 11. No less than five guide wheels 11 are evenly spaced and rotatably installed on the upper part of the fixed frame 7. The guide wheels 11 will roll in contact with the front and rear sides of the lower part of the plug-in rack 6, and play a certain supporting role for the plug-in rack 6 moving to the left or right, and the setting height of the guide wheels 11 is lower than the height of the bottom side when the top plate 4 is lifted up.

[0026] like Figure 1-2 As shown, a sensor 12 is also included. A sensor 12 is installed on the left side of the upper part of the mounting frame 2. The sensor is connected to the drive motor 23 through a signal. The two sensors 12 are located on the same line front and back and are symmetrically arranged. The two sensors 12 will emit opposite light. When the right part of the rack 6 transmitted to the left passes through the light emitted by the sensor 12, the sensor will output a signal to the drive motor 23, and the drive motor 23 will stop. At this time, the stop position of the rack 6 is the preset material picking position. The sensor 12 is arranged to enable the rack 6 to be accurately positioned, which is convenient for positioning and taking materials.

[0027] Initially, the support plate 9 is located at the lower position of the lifting group 8, and the slide plate 3 is located at the right extreme position of the synchronous belt group 21. People place the rack 6 with the PCB board on the support plate 9, then start the lifting group 8, and drive the support plate 9 to move upward through the lifting group 8. When the support plate 9 is at the same height as the slide plate 3, the rack 6 on the support plate 9 is pushed to the left onto the slide plate 3. When the rack 6 is pushed to the appropriate position on the slide plate 3, the electromagnet 10 on the slide plate 3 will contact the metal plate 62 on the rack 6. At this time, the electromagnet 10 is energized. Under the action of the current, the electromagnet generates a large magnetic force, which will attract the metal plate 62. The rack 6 is firmly connected to the slide plate 3 through the electromagnet 10 to prevent the rack 6 from being separated from the slide plate 3 by force during movement. When the rack 6 is on the belt of the synchronous belt group 21 When the rack 6 moves downward and moves to the left, the guide wheels 11 on the mounting frame 2 will roll in contact with the front and rear sides of the lower part of the rack 6 to provide certain support for the moving rack 6. When the synchronous belt group 21 drives the rack 6 to the left side of the two sensors 12 on the left, the sensor 12 will transmit a signal to the drive motor 23, the drive motor 23 stops, the synchronous belt group 21 stops conveying, and the stop position of the slide plate 3 is controlled by the sensor 12 to achieve accurate positioning of the rack 6, which is convenient for the positioning and material taking of the material taking robot. When the processing is completed, the driving electric synchronous belt group 21 moves the rack 6 to the rightmost position, cuts off the current of the electromagnet 10, and pulls the rack 6 to the right onto the support plate 9. Finally, the lifting group 8 drives the support plate 9 to move downward, removes the rack 6, and completes the processing.

[0028] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A PCB board rack conveying device with a rotating function, comprising a base (1), a mounting frame (2), a synchronous belt group (21), a rotating shaft (22) and a driving motor (23), wherein the base (1) is welded with a mounting frame (2), the mounting frame (2) is mounted with a synchronous belt group (21), the synchronous belt group (21) is composed of a synchronous belt and two synchronous wheels, the two synchronous wheels on the synchronous belt group (21) are rotatably mounted on the left and right sides of the mounting frame (2) on the same side, the driving motor (23) is fixedly arranged on the left side of the front mounting frame (2), the rotating shaft (22) is rotatably arranged on the left and right sides between the mounting frames (2), the rotating shafts (22) on both sides are respectively inserted between the two synchronous wheels on the same side, and the output shaft of the driving motor (23) is fixedly connected to the rotating shaft (22) on the left side; Its characteristics are: The invention also comprises a slide plate (3), a fixed frame (31), a shaft sleeve (32), a transmission group (33), a top plate (4), a square shaft (41), a cylinder (5), a rotary joint (51), a plug-in frame (6) and a metal plate (62); the slide plate (3) is connected between the synchronous belt group (21); the fixed frame (31) is fixedly connected under the slide plate (3); a shaft sleeve (32) is rotatably provided inside the fixed frame (31); a square shaft (41) is slidably provided inside the shaft sleeve (32); a top plate (4) is fixedly connected to the top of the square shaft (41); a convex block is provided on the top plate (4); a side of the fixed frame (31) close to the shaft sleeve (32) is provided inside The transmission group (33) is composed of a transmission motor and two gears, the two gears are respectively mounted on the output shaft of the transmission motor and the outer side of the shaft sleeve (32), the two gears are meshed with each other, a cylinder (5) is fixedly arranged at the bottom of the fixed frame (31), a rotating joint (51) is installed on the movable rod of the cylinder (5), the top of the rotating joint (51) is fixedly connected to the square shaft (41), a plug-in frame (6) is slidably arranged on the slide plate (3), a metal plate (62) is fixedly connected to the front and rear sides of the lower part of the plug-in frame (6), the metal plate (62) is in sliding contact with the front and rear sides of the slide plate (3), and a positioning groove (61) is opened at the lower part of the plug-in frame (6).

2. A PCB board rack conveying device with a rotating function according to claim 1, characterized in that: The utility model also comprises a fixing frame (7), a lifting group (8) and a supporting plate (9). The right side of the mounting frame (2) is connected to the fixing frame (7). The fixing frame (7) is provided with a lifting group (8). The lifting group (8) is composed of a lifting motor and a screw rod. The two lifting groups (8) operate synchronously. A supporting plate (9) is slidably provided between the fixing frames (7). The front and rear sides of the supporting plate (9) are threadedly connected to the screw rods of the lifting group (8) provided on the fixing frames (7) at the front and rear sides. The supporting plate (9) moves up and down with the lifting group (8).

3. A PCB board rack conveying device with a rotating function according to claim 2, characterized in that: It also includes an electromagnet (10). The concave portions on the front and rear sides of the top plate (4) are both provided with the electromagnet (10). The electromagnet (10) is in contact with the metal plate (62) on the same side.

4. A PCB board rack conveying device with a rotating function according to claim 3, characterized in that: It also includes guide wheels (11). No less than five guide wheels (11) are evenly spaced and rotatably mounted on the upper part of the fixed frame (7). The guide wheels (11) are in rolling contact with the lower part of the plug-in frame (6).

5. A PCB board rack conveying device with a rotating function according to claim 4, characterized in that: It also includes a sensor (12), and the sensor (12) is installed on the left side of the upper part of the mounting frame (2), and the two sensors (12) are located on the same line in the front and back and are symmetrically arranged.