Automatic supporting block mounting production line for compressors

Abstract

The utility model discloses a compressor automatic supporting block installation production line which comprises a pressing machine, a first conveyor, a second conveyor and a third conveyor, the first conveyor and the second conveyor are located on the same straight line, and a third loading table is arranged between the first conveyor and the second conveyor. The pressing machine is arranged on one side of the third loading table, the third conveyor is arranged on the other side of the third loading table, the first loading table is arranged on the side, close to the first conveyor, of the pressing machine, and the second loading table is arranged on the side, close to the second conveyor, of the pressing machine. Reasonable position planning is carried out on the three conveyors and the three manipulators, so that the three manipulators can be respectively responsible for feeding and discharging operations of the three conveyors, the three manipulators are clear in division of labor and matched with one another, the feeding and discharging operations can be well linked together, equipment faults cannot be caused, and the production efficiency is improved. And the working efficiency can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of automated production, in particular to a compressor automatic support block assembly production line. Background Art

[0002] A compressor is a driven fluid machine that elevates low-pressure gas to high-pressure gas. It is the heart of the refrigeration system. It inhales low-temperature, low-pressure refrigerant gas from the suction pipe, compresses it by driving the piston through the operation of the motor, and discharges high-temperature, high-pressure refrigerant gas to the exhaust pipe to provide power for the refrigeration cycle. In layman's terms, a compressor is a device that compresses gas through mechanical movement to reduce its volume. Compressors are widely used in the industrial field. For example, compressors are needed in industries such as automobiles, aviation, ships, chemicals, petroleum, steel, and electricity. For example, refineries use compressors to compress petroleum gas into liquid petroleum and transport it through pipelines. For another example, steel mills use compressors to compress oxygen to provide it to hot furnaces for smelting. When the compressor is produced, it is necessary to assemble support blocks at the bottom of the compressor housing to provide stable support for the compressor through the setting of the support blocks.

[0003] When some existing pressing production lines are in use, only a single robot is provided on them, and the robot needs to switch back and forth between two feeding lines to feed materials. Such back and forth switching operation of the robot is prone to cause mechanical failure on the one hand, and is not conducive to improving work efficiency on the other hand.

[0004] For example, an automatic pressing production line for a suction pump is disclosed with announcement number CN214024418U. The production line of this patent includes pressing equipment, a shell loading line, a stator loading line, a storage basket assembly line and a manipulator. The shell loading line, the stator loading line and the storage basket assembly line all use powered loading rollers. The shell loading line and the stator loading line are located on both sides of the pressing equipment and the manipulator and are parallel to each other. The storage basket assembly line is located at the same end of the shell loading line and the stator loading line. The manipulator can transport the shell on the shell loading line and the stator on the stator loading line to the pressing equipment in sequence. The pressing equipment is used to press the stator and the shell. The manipulator can also grab the pressed product into the storage basket of the storage basket assembly line.

[0005] This patent only has a single robot, and the robot is set between the shell loading line and the stator loading line. Since the shell loading line and the stator loading line are set in parallel, when performing the pressing operation, the robot needs to pick up the shell and the stator respectively and put them into the pressing equipment. The robot switches back and forth like this, which is easy to cause mechanical failure on the one hand, and is not conducive to improving work efficiency on the other hand.

[0006] Therefore, it is necessary to invent a compressor automatic support block production line to solve the above problems. Utility Model Content

[0007] The utility model aims to provide a compressor automatic support block assembly production line to solve the above-mentioned technical problems.

[0008] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a compressor automatic support block assembly production line, comprising a press, a No. 1 conveyor, a No. 2 conveyor and a No. 3 conveyor, wherein the No. 1 conveyor and the No. 2 conveyor are located on the same straight line, a No. 3 loading platform is arranged between the No. 1 conveyor and the No. 2 conveyor, the press is arranged on one side of the No. 3 loading platform, and the No. 3 conveyor is arranged on the other side of the No. 3 loading platform, a No. 1 loading platform is arranged on the side of the press close to the No. 1 conveyor, and a No. 2 loading platform is arranged on the side of the press close to the No. 2 conveyor, a No. 1 handling robot is installed on the top of the No. 1 loading platform, a No. 2 handling robot is installed on the top of the No. 2 loading platform, and a No. 3 handling robot is installed on the top of the No. 3 loading platform.

[0009] Conveyor No. 1 is used to convey the compressor housing, conveyor No. 2 is used to convey the support block, and conveyor No. 3 is used to convey the housing after press-fitting.

[0010] Preferably, the output end of the No. 1 conveyor and the output end of the No. 2 conveyor are close to each other, and the input end of the No. 3 conveyor is arranged close to the No. 3 loading platform.

[0011] The compressor housing and the support block can be simultaneously conveyed to the press machine through the No. 1 conveyor and the No. 2 conveyor.

[0012] Preferably, the line between the No. 1 conveyor and the No. 2 conveyor is perpendicular to the line between the press and the No. 3 conveyor, and the No. 1 handling robot and the No. 2 handling robot are symmetrically distributed about the center line of the press.

[0013] The No. 1 handling robot is used to load the compressor housing, the No. 2 handling robot is used to load the support block, and the No. 3 handling robot is used to unload the housing after press-fitting.

[0014] Preferably, the No. 1 conveyor, the No. 2 conveyor, the No. 3 conveyor, the No. 1 loading platform, the No. 2 loading platform and the No. 3 loading platform are at the same horizontal height.

[0015] Unifying all devices to the same height can, on the one hand, improve the overall aesthetics, and on the other hand, facilitate coordination between the various devices.

[0016] Preferably, a counter No. 1 is installed at the input end of the No. 1 conveyor, and a counter No. 2 is installed at the input end of the No. 2 conveyor.

[0017] The compressor housing is counted by counter No. 1, and the support block is counted by counter No. 2.

[0018] Preferably, a No. 3 counter is installed at the output end of the No. 3 conveyor, and a gantry bracket is installed in the middle of the top of the No. 3 conveyor.

[0019] The number of press-fitted housings is counted by the No. 3 counter.

[0020] Preferably, an electric push rod is hoisted at the bottom of the gantry bracket, and a laser scanner is installed at the bottom of the electric push rod.

[0021] The height of the laser scanner can be adjusted by an electric push rod, and the appearance of the shell after press-fitting can be inspected by the laser scanner.

[0022] Preferably, a signal indicator light is installed on the top of the gantry bracket, and the signal indicator light is electrically connected to the laser scanner.

[0023] The color displayed by the signal indicator light indicates whether the support block is pressed and installed properly.

[0024] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0025] 1. Through reasonable position planning between the three conveyors and the three manipulators, the three manipulators can be responsible for the loading and unloading operations of the three conveyors respectively, with clear division of labor and mutual cooperation, and the loading and unloading operations can be well connected together, which will not cause equipment failure and is conducive to improving work efficiency;

[0026] 2. By setting a gantry bracket on the No. 3 conveyor and setting a laser scanner under the gantry bracket, the press-fitted shell is inspected while being conveyed by the No. 3 conveyor, so as to facilitate the judgment of whether the support block is press-fitted qualified. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the utility model from the first perspective;

[0028] Figure 2 It is a schematic diagram of the overall structure of the utility model from a second viewing angle;

[0029] Figure 3 This is a schematic diagram of the overall structure of the utility model from a third viewing angle;

[0030] Figure 4 It is a schematic diagram of the structure of the No. 3 conveyor of the utility model.

[0031] Description of reference numerals:

[0032] 1. Pressing machine; 2. Conveyor No. 1; 3. Conveyor No. 2; 4. Conveyor No. 3; 5. Loading platform No. 3; 6. Loading platform No. 1; 7. Loading platform No. 2; 8. Handling robot No. 1; 9. Handling robot No. 2; 10. Handling robot No. 3; 11. Counter No. 1; 12. Counter No. 2; 13. Counter No. 3; 14. Gantry bracket; 15. Electric push rod; 16. Laser scanner; 17. Signal indicator light. DETAILED DESCRIPTION

[0033] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0034] The utility model provides Figure 1-4 A compressor automatic supporting block assembly production line shown in the figure comprises a press 1, a No. 1 conveyor 2, a No. 2 conveyor 3 and a No. 3 conveyor 4, wherein the No. 1 conveyor 2 and the No. 2 conveyor 3 are located on the same straight line, a No. 3 loading platform 5 is arranged between the No. 1 conveyor 2 and the No. 2 conveyor 3, the press 1 is arranged on one side of the No. 3 loading platform 5, and the No. 3 conveyor 4 is arranged on the other side of the No. 3 loading platform 5, a No. 1 loading platform 6 is arranged on the side of the press 1 close to the No. 1 conveyor 2, a No. 2 loading platform 7 is arranged on the side of the press 1 close to the No. 2 conveyor 3, a No. 1 handling robot 8 is installed on the top of the No. 1 loading platform 6, a No. 2 handling robot 9 is installed on the top of the No. 2 loading platform 7, and a No. 3 handling robot 10 is installed on the top of the No. 3 loading platform 5.

[0035] In one aspect of the present embodiment, the output end of the No. 1 conveyor 2 and the output end of the No. 2 conveyor 3 are close to each other, the input end of the No. 3 conveyor 4 is arranged close to the No. 3 loading platform 5, the line between the No. 1 conveyor 2 and the No. 2 conveyor 3 is perpendicular to the line between the press 1 and the No. 3 conveyor 4, the No. 1 handling robot 8 and the No. 2 handling robot 9 are symmetrically distributed about the center line of the press 1, and the No. 1 conveyor 2, the No. 2 conveyor 3, the No. 3 conveyor 4, the No. 1 loading platform 6, the No. 2 loading platform 7 and the No. 3 loading platform 5 are arranged in a symmetrical manner. At the same horizontal height, a counter No. 11 is installed at the input end of the No. 1 conveyor 2, a counter No. 2 12 is installed at the input end of the No. 2 conveyor 3, a counter No. 3 13 is installed at the output end of the No. 3 conveyor 4, a gantry bracket 14 is installed in the middle of the top of the No. 3 conveyor 4, an electric push rod 15 is suspended at the bottom of the gantry bracket 14, a laser scanner 16 is installed at the bottom of the electric push rod 15, a signal indicator light 17 is installed on the top of the gantry bracket 14, and the signal indicator light 17 is electrically connected to the laser scanner 16.

[0036] Working principle of this utility model:

[0037] Refer to the instruction manual Figure 1-4When using the utility model, first place the compressor housing at the input end of the No. 1 conveyor 2, place the support block at the input end of the No. 2 conveyor 3, and convey the compressor housing and the support block to the press 1 through the No. 1 conveyor 2 and the No. 2 conveyor 3. When the compressor housing moves to the No. 1 loading platform 6, the No. 1 handling robot 8 picks up the compressor housing and puts it into the press 1. When the support block moves to the No. 2 loading platform 7, the No. 2 handling robot 9 picks up the support block and places it at a designated position on the surface of the compressor housing. Then, the press 1 holds the support block. The support block and the compressor housing are press-fitted. After the press-fitting is completed, the press-fitted housing is taken out by the No. 3 handling manipulator 10 and placed at the input end of the No. 3 conveyor 4. The press-fitted housing is transported outward by the No. 3 conveyor 4. While the No. 3 handling manipulator 10 is performing the unloading operation, the No. 1 handling manipulator 8 and the No. 2 handling manipulator 9 start a new round of loading operation. The three manipulators are responsible for the loading and unloading operations of the three conveyors respectively. The division of labor between them is clear and they cooperate with each other. The loading and unloading operations can be well connected together, so that it will not cause equipment failure and is conducive to improving work efficiency.

[0038] During the unloading process through the No. 3 conveyor 4, the pressed shell will pass under the gantry bracket 14. At this time, the shell can be visually inspected with the help of the laser scanner 16, so as to facilitate the judgment of whether the support block is pressed and qualified. When no problem is detected, the signal indicator light 17 shows green, indicating that the current support block is pressed and qualified. When a problem is detected, the signal indicator light 17 shows red, indicating that the current support block is not pressed and qualified.

Claims

1. A compressor automatic support block assembly production line, comprising a press assembly machine (1), a No. 1 conveyor (2), a No. 2 conveyor (3) and a No. 3 conveyor (4), Features: The No. 1 conveyor (2) and the No. 2 conveyor (3) are located on the same straight line; a No. 3 loading platform (5) is arranged between the No. 1 conveyor (2) and the No. 2 conveyor (3); the No. 3 loading platform (5) is arranged on one side of the No. 3 loading platform (5); the No. 3 conveyor (4) is arranged on the other side of the No. 3 loading platform (5); a No. 1 loading platform (6) is arranged on the side of the No. 1 conveyor (2) of the pressing machine (1); a No. 2 loading platform (7) is arranged on the side of the No. 2 conveyor (3) of the pressing machine (1); a No. 1 handling robot (8) is installed on the top of the No. 1 loading platform (6); a No. 2 handling robot (9) is installed on the top of the No. 2 loading platform (7); and a No. 3 handling robot (10) is installed on the top of the No. 3 loading platform (5).

2. A compressor automatic support block assembly production line according to claim 1, Features: The output end of the No. 1 conveyor (2) and the output end of the No. 2 conveyor (3) are close to each other, and the input end of the No. 3 conveyor (4) is arranged close to the No. 3 loading platform (5).

3. A compressor automatic support block assembly production line according to claim 1, Features: The line connecting the No. 1 conveyor (2) and the No. 2 conveyor (3) is perpendicular to the line connecting the press (1) and the No. 3 conveyor (4), and the No. 1 handling robot (8) and the No. 2 handling robot (9) are symmetrically distributed about the center line of the press (1).

4. A compressor automatic support block assembly production line according to claim 1, Features: The No. 1 conveyor (2), the No. 2 conveyor (3), the No. 3 conveyor (4), the No. 1 loading platform (6), the No. 2 loading platform (7) and the No. 3 loading platform (5) are at the same horizontal height.

5. The automatic compressor support block assembly production line according to claim 1, Features: A first counter (11) is installed at the input end of the first conveyor (2), and a second counter (12) is installed at the input end of the second conveyor (3).

6. The automatic compressor support block assembly production line according to claim 1, Features: A No. 3 counter (13) is installed at the output end of the No. 3 conveyor (4), and a gantry bracket (14) is installed in the middle of the top of the No. 3 conveyor (4).

7. A compressor automatic support block assembly production line according to claim 6, Features: An electric push rod (15) is suspended at the bottom of the gantry bracket (14), and a laser scanner (16) is installed at the bottom of the electric push rod (15).

8. A compressor automatic support block assembly production line according to claim 7, Features: A signal indicator light (17) is installed on the top of the gantry support (14), and the signal indicator light (17) is electrically connected to the laser scanner (16).

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