Power transmission mechanism for winch maintenance
By using universal couplings and drive components to adjust the angle and spacing of the motor connection shaft during winch maintenance, the problem of difficulty in aligning the shaft center of the motor connection shaft with the drive motor output shaft is solved, and maintenance efficiency and equipment stability are improved.
Patent Information
- Application Number
- CN202421065792.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-15
AI Technical Summary
During the maintenance of existing winch, it is difficult to accurately align the shaft of the motor connecting shaft with the drive motor output shaft, resulting in low repair efficiency and unstable equipment operation.
The universal coupling is used to connect the output shaft of the drive motor and the winch motor connecting shaft, and the angle and spacing of the connecting shaft are adjusted through the telescopic universal coupling and the drive assembly, simplifying the alignment process and enhancing stability.
It improves the maintenance efficiency of the motor connection shaft, avoids equipment wear caused by position deviation, and enhances the stability and adaptability of the overall mechanism.
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Figure CN222181641U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of winches, and in particular to a power transmission mechanism for winch maintenance. Background Art
[0002] A winch, also known as a hoist, is a lifting device that uses a drum to wind a wire rope or chain to lift or pull heavy objects. A winch can lift vertically, pull horizontally or tilt heavy objects. It can be used alone or as a component of machinery such as lifting, road construction and mine hoisting. It is widely used due to its simple operation, large rope winding capacity and convenient relocation. It is mainly used for lifting or flat towing materials in construction, water conservancy projects, forestry, mining, docks, etc.
[0003] Large-tonnage winches are mainly used for hoisting and unloading heavy objects. After long-term use, the motor connecting shaft of the winch is prone to wear and other damages. The damaged motor connecting shaft needs to be repaired. During the repair, an additional power device is required to drive the motor connecting shaft to rotate. However, it is difficult to align the axis of the output shaft of the existing power device with the axis of the motor connecting shaft, which reduces the repair efficiency, so further improvement is needed. Utility Model Content
[0004] In order to improve the repair efficiency of the motor connecting shaft, the present application provides a power transmission mechanism for winch maintenance.
[0005] The present application provides a power transmission mechanism for winch maintenance using the following technical solution:
[0006] A power transmission mechanism for winch maintenance includes a power frame and a drive motor arranged on the power frame, wherein the output shaft of the drive motor is parallel to the axis of the motor connecting shaft on the winch, the output shaft of the drive motor is detachably connected to a universal coupling, and the other end of the universal coupling is detachably connected to the motor connecting shaft on the winch.
[0007] By adopting the above technical scheme, the output shaft of the driving motor and the motor connecting shaft on the winch are connected through a universal coupling. The angle of the universal coupling can be changed within a certain range, eliminating the tedious steps of adjusting the concentricity of the axis of the motor connecting shaft and the axis of the output shaft of the driving motor, thereby improving the maintenance efficiency of the motor connecting shaft and avoiding equipment wear due to position deviation between the output shaft of the power equipment and the winch shaft, thereby improving the stability of the overall mechanism operation. The output shaft driven by the driving motor rotates, and the motor connecting shaft is driven to rotate through the universal coupling.
[0008] Preferably, the universal coupling is a telescopic universal coupling.
[0009] By adopting the above technical solution, the universal coupling is a telescopic universal coupling, and the length of the universal coupling can be flexibly adjusted according to the installation site, thereby improving the installation adaptability of the universal coupling.
[0010] Preferably, the output shaft of the driving motor is connected to a reduction gearbox, and the output shaft of the reduction gearbox is detachably connected to one end of the universal coupling.
[0011] By adopting the above technical solution, the reduction box can change the output speed and torque of the drive motor to make it more suitable for actual application requirements.
[0012] Preferably, the power frame is connected to the motor seat in an axial sliding manner along the motor connecting shaft, the driving motor is fixedly connected to the motor seat, and the power frame is provided with a driving component for driving the motor seat to slide.
[0013] By adopting the above technical solution, a motor seat is added to provide a mounting carrier for the drive motor. The sliding position of the motor seat is driven by the drive assembly to adjust the distance between the drive motor and the motor connecting shaft, thereby facilitating the installation of the universal coupling.
[0014] Preferably, the upper end surface of the power frame is fixedly connected with a fixing plate, two fixing plates are provided and distributed along the axial direction of the motor connecting shaft, a guide rod is fixedly connected between the two fixing plates, the axial direction of the guide rod is parallel to the axial direction of the motor connecting shaft, and the motor seat is fixedly connected with a slider which is slidingly sleeved on the guide rod.
[0015] By adopting the above technical solution, a fixing plate is added to provide a mounting carrier for the guide rod, and the slider is slidably connected to the guide rod to realize the sliding assembly of the motor seat and the power frame.
[0016] Preferably, the driving assembly includes a screw rod rotatably connected to the fixed plate, the axial direction of the screw rod is parallel to the axial direction of the guide rod, and the screw rod thread is penetrated through the motor seat.
[0017] By adopting the above technical solution, when the sliding position of the motor seat needs to be adjusted, the screw rod is rotated, and the motor seat slides along the axial direction of the screw rod due to the thread restriction of the screw rod.
[0018] Preferably, the drive assembly further comprises a handwheel fixedly connected to the end of the screw rod, and the outer diameter of the handwheel is larger than the outer diameter of the screw rod.
[0019] By adopting the above technical solution, a hand wheel is provided to facilitate the rotation of the adjusting screw rod, thereby improving the convenience of the rotation operation of the screw rod.
[0020] Preferably, the lower part of the power frame is rotatably connected with moving wheels.
[0021] By adopting the above technical solution, additional moving wheels are provided to facilitate the moving and transportation of the power frame.
[0022] Preferably, the power frame is provided with a connecting assembly detachably connected to the winch, the connecting assembly comprising a first connecting plate fixedly connected to the outer wall of the power frame, a second connecting plate fixedly connected to the outer wall of the winch, and a limiting plug-in passing through the first connecting plate and the second connecting plate, and the first connecting plate and the second connecting plate are both provided with limiting holes for inserting the limiting plug-in.
[0023] By adopting the above technical solution, when maintenance work is required, the power frame is moved to the side wall of the winch, so that the first connecting plate and the second connecting plate are fitted, and the limiting holes on the first connecting plate and the second connecting plate are aligned, and then the limiting plug-in is inserted into the limiting hole, so that the power frame is fixed to one side of the winch.
[0024] Preferably, the limiting plug-in is a limiting bolt, and the limiting bolt is threadedly connected to a limiting nut.
[0025] By adopting the above technical solution, after the limiting bolt is passed through the limiting hole, it is locked by the limiting nut to achieve the fixation of the power frame and the winch.
[0026] In summary, the utility model has the following beneficial effects:
[0027] 1. The output shaft of the driving motor and the motor connecting shaft on the winch are connected through a universal coupling. The angle of the universal coupling can be changed within a certain range, eliminating the tedious steps of adjusting the concentricity of the axis of the motor connecting shaft and the axis of the output shaft of the driving motor, improving the maintenance efficiency of the motor connecting shaft, and avoiding equipment wear caused by position deviation between the output shaft of the power equipment and the winch shaft, improving the stability of the overall mechanism operation, the output shaft driven by the driving motor rotates, and the motor connecting shaft is driven to rotate through the universal coupling;
[0028] 2. The universal coupling is a telescopic universal coupling. The length of the universal coupling can be flexibly adjusted according to the installation site to improve the installation adaptability of the universal coupling;
[0029] 3. An additional motor seat is provided to provide an installation carrier for the drive motor. The sliding position of the motor seat is driven by the drive assembly, thereby adjusting the distance between the drive motor and the motor connecting shaft, which is convenient for installing the universal coupling. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic diagram of the overall structure of a power transmission mechanism for winch maintenance in Example 1;
[0031] Figure 2 is a schematic diagram of the structure of the power rack in Example 1;
[0032] Figure 3 is a schematic diagram of the overall structure of a power transmission mechanism for winch maintenance in Example 2;
[0033] Figure 4 It is a schematic diagram of the structure of the driving component in Example 2.
[0034] In the figure, 1. power frame; 11. support plate; 12. support rod; 13. moving wheel; 14. fixed plate; 15. guide rod; 10. motor connecting shaft; 2. driving motor; 3. universal coupling; 31. second flange; 4. reduction gearbox; 41. first flange; 5. motor seat; 51. slider; 6. driving assembly; 61. screw rod; 62. handwheel; 7. connecting assembly; 71. first connecting plate; 72. second connecting plate; 73. limit bolt; 74. limit hole; 75. limit nut. DETAILED DESCRIPTION
[0035] The following is combined with Figure 1-4 This application is described in further detail.
[0036] Embodiment 1:
[0037] The present application embodiment discloses a power transmission mechanism for winch maintenance, referring to Figure 1 , Figure 2 , including a power frame 1 and a driving motor 2 arranged on the power frame 1. In this embodiment, the power frame 1 includes a horizontally arranged support plate 11 and a support rod 12 fixedly connected to the lower end surface of the support plate 11. Four support rods 12 are provided and are respectively located at the four top corners of the support plate 11. The lower part of the support rod 12 is rotatably connected to a moving wheel 13. Specifically, the moving wheel 13 is a universal wheel.
[0038] The drive motor 2 is fixedly connected to the upper end surface of the support plate 11, and the upper end surface of the support plate 11 is fixedly connected to the reduction box 4 located between the output shaft of the drive motor 2 and the motor connecting shaft 10. The output shaft of the drive motor 2 is coaxially fixedly connected to the input shaft of the reduction box 4, and the output shaft of the reduction box 4 is parallel to the axis of the motor connecting shaft 10 on the winch.
[0039] The output shaft of the reduction box 4 is detachably connected with the universal coupling 3. In this embodiment, the universal coupling is a telescopic universal coupling 3, and the other end of the universal coupling 3 is detachably connected to the motor connecting shaft 10 on the winch. Specifically, the end face of the output shaft of the reduction box 4 and the end face of the motor connecting shaft 10 are both fixedly connected with a first flange 41, and both ends of the universal coupling 3 have a second flange 31, and the second flange 31 and the first flange 41 are locked by bolts.
[0040] The implementation principle of a power transmission mechanism for winch maintenance in an embodiment of the present application is as follows: the output shaft of the reduction box 4 and the motor connecting shaft 10 on the winch are connected by a universal joint 3, and the angle of the universal joint 3 can be changed within a certain range, thereby eliminating the tedious steps of adjusting the concentricity of the axis of the motor connecting shaft 10 and the axis of the output shaft of the reduction box 4, thereby improving the maintenance efficiency of the motor connecting shaft 10, and avoiding equipment wear due to position deviation between the output shaft of the power equipment and the winch shaft, thereby improving the stability of the overall mechanism operation, driving the output shaft of the motor 2 to rotate, and driving the motor connecting shaft 10 to rotate through the universal joint 3.
[0041] Embodiment 2:
[0042] The difference from Example 1 is that, referring to Figure 3 , Figure 4 The upper end surface of the support plate 11 is connected to the motor seat 5 by sliding along the axial direction of the motor connecting shaft 10. The upper end surface of the support plate 11 is fixedly connected with a fixing plate 14. Two fixing plates 14 are provided and distributed along the axial direction of the motor connecting shaft 10. A guide rod 15 is fixedly connected between the two fixing plates 14. The axial direction of the guide rod 15 is parallel to the axial direction of the motor connecting shaft 10. The motor seat 5 is fixedly connected with a slider 51 that is slidingly sleeved on the guide rod 15. The driving motor 2 and the reduction box 4 are both fixedly connected to the upper end surface of the motor seat 5. The power frame 1 is provided with a driving assembly 6 that drives the motor 2 to slide.
[0043] The driving assembly 6 includes a screw rod 61 rotatably connected to the fixing plate 14 and threadedly penetrated through the slider 51, and a hand wheel 62 coaxially fixedly sleeved on the end of the screw rod 61. The axial direction of the screw rod 61 is parallel to the axial direction of the guide rod 15, and the outer diameter of the hand wheel 62 is larger than the outer diameter of the screw rod 61.
[0044] The power frame 1 is provided with a connection assembly 7 that can be detachably connected to the winch, and the connection assembly 7 includes a first connecting plate 71 fixedly connected to the outer wall of the power frame 1, a second connecting plate 72 fixedly connected to the outer wall of the winch, and a limiting plug-in penetrating the first connecting plate 71 and the second connecting plate 72. The first connecting plate 71 and the second connecting plate 72 are both provided with limiting holes 74 for the limiting plug-in to be inserted. The limiting plug-in is a limiting bolt 73, and the limiting bolt 73 is threadedly connected to a limiting nut 75.
[0045] When maintenance work is required, the power frame 1 is moved to the side wall of the winch, so that the first connecting plate 71 and the second connecting plate 72 are fitted, and the limiting holes 74 on the first connecting plate 71 and the second connecting plate 72 are aligned, and then the limiting bolts 73 are inserted into the limiting holes 74, and the limiting nuts 75 are locked on the threaded ends of the limiting bolts 73, so that the power frame 1 is fixed to one side of the winch. When the sliding position of the motor seat 5 needs to be adjusted, the hand wheel 62 is turned to drive the screw rod 61 to rotate, and the motor seat 5 is limited by the thread of the screw rod 61 to slide along the axial direction of the screw rod 61, thereby adjusting the spacing between the gear box and the motor connecting shaft 10, which is convenient for installing the universal coupling 3.
[0046] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A power transmission mechanism for winch maintenance, characterized in that: The invention comprises a power frame (1) and a drive motor (2) arranged on the power frame (1), wherein the output shaft of the drive motor (2) is parallel to the axis of a motor connecting shaft (10) on the winch, the output shaft of the drive motor (2) is detachably connected to a universal coupling (3), and the other end of the universal coupling (3) is detachably connected to the motor connecting shaft (10) on the winch.
2. A power transmission mechanism for winch maintenance according to claim 1, characterized in that: The universal coupling is a telescopic universal coupling (3).
3. A power transmission mechanism for winch maintenance according to claim 1, characterized in that: The output shaft of the driving motor (2) is connected to a reduction box (4), and the output shaft of the reduction box (4) is detachably connected to one end of the universal coupling (3).
4. A power transmission mechanism for winch maintenance according to claim 1, characterized in that: The power frame (1) is connected to the motor seat (5) by sliding along the axial direction of the motor connecting shaft (10), the drive motor (2) is fixedly connected to the motor seat (5), and the power frame (1) is provided with a drive component (6) for sliding the seat of the drive motor (2).
5. A power transmission mechanism for winch maintenance according to claim 4, characterized in that: The upper end surface of the power frame (1) is fixedly connected to a fixing plate (14), two fixing plates (14) are provided and are distributed along the axial direction of the motor connecting shaft (10), a guide rod (15) is fixedly connected between the two fixing plates (14), the axial direction of the guide rod (15) is parallel to the axial direction of the motor connecting shaft (10), and the motor seat (5) is fixedly connected to a slider (51) which is slidably sleeved on the guide rod (15).
6. A power transmission mechanism for winch maintenance according to claim 5, characterized in that: The driving assembly (6) comprises a screw rod (61) rotatably connected to the fixing plate (14), the axial direction of the screw rod (61) being parallel to the axial direction of the guide rod (15), and the screw rod (61) being threadedly inserted into the motor seat (5).
7. A power transmission mechanism for winch maintenance according to claim 6, characterized in that: The driving assembly (6) further comprises a hand wheel (62) fixedly connected to the end of the screw rod (61), wherein the outer diameter of the hand wheel (62) is greater than the outer diameter of the screw rod (61).
8. A power transmission mechanism for winch maintenance according to claim 1, characterized in that: The lower part of the power frame (1) is rotatably connected to a moving wheel (13).
9. A power transmission mechanism for winch maintenance according to claim 1, characterized in that: The power frame (1) is provided with a connection assembly (7) that is detachably connected to the winch, the connection assembly (7) comprising a first connecting plate (71) fixedly connected to the outer wall of the power frame (1), a second connecting plate (72) fixedly connected to the outer wall of the winch, and a limiting plug-in inserted through the first connecting plate (71) and the second connecting plate (72), the first connecting plate (71) and the second connecting plate (72) both being provided with a limiting hole (74) for the limiting plug-in to be inserted.
10. A power transmission mechanism for winch maintenance according to claim 9, characterized in that: The limiting plug-in is a limiting bolt (73), and the limiting bolt (73) is threadedly connected to a limiting nut (75).
