High-concentration brine low-cost brine separation device
By using an annular evaporation plate and a spiral heating pipe in the brine separation device, combined with a strip heating pipe, the problems of brine splashing and high energy consumption are solved, and the efficient and low-cost effect of brine separation is achieved.
Patent Information
- Application Number
- CN202420804413.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-17
AI Technical Summary
When the existing brine separation device adopts step flow mode, brine will splash, resulting in increased loss and cost of part of the brine, and the power consumption of the motor drives the heating pipe, further increasing the cost.
A high-concentrated brine low-cost brine separation device is designed, using annularly distributed evaporation disk and spiral heating tube, combined with strip-shaped heating tube, ensuring uniform coverage and heating of brine, reducing splashing, and through the wirelessly connected liquid level The meter and controller realize automatic adjustment to reduce energy consumption.
It effectively reduces brine loss, reduces equipment energy consumption, reduces total cost, and improves the efficiency and uniformity of brine separation.
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Figure CN222181870U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brine separation, in particular to a high-concentration brine and low-cost brine separation device. Background Art
[0002] Methods for separating salt and water: Evaporation crystallization method: heat the salt water to evaporate the water, so that the salt crystallizes, and finally achieves the separation of salt water; distillation method: collect steam and condense it into water. The residue left after the salt water is dried is the salt; cooling crystallization method: first heat the solution, evaporate the solvent to form a saturated solution, then lower the solution temperature, the solubility of the salt will decrease, and the salt will precipitate as crystals. Most of the existing methods use evaporation crystallization;
[0003] For example, announcement number: CN218665476U, named "A salt water separation device", through the installation of stepped evaporation plates, when the salt water passes through the upper surface of the evaporation plate, when too much salt water is added inside the evaporation plate, it will flow to the side of the side plate and effectively flow to the upper surface of the next evaporation plate, effectively adding the same amount of salt water to the evaporation plates at each position, and solving the problem that the existing device uses a pump to quantitatively extract salt water and add it to the evaporation plate. Since the evaporation plate is placed vertically, less salt water is collected on the evaporation plates at the middle and bottom positions, further leading to reduced evaporation efficiency.
[0004] The above-mentioned existing brine separation device adopts a stepped flow method to improve the uniformity of the brine evaporation process. However, when the stepped structure flows from top to bottom, the brine will splash, causing partial brine loss and increasing cost losses. In addition, the use of a motor to drive the heating tube to rotate will increase the energy consumption of the equipment, causing the cost to further increase. Therefore, it does not meet the existing needs. We have proposed a high-concentration brine and low-cost brine separation device. Utility Model Content
[0005] The purpose of the utility model is to provide a high-concentration brine and low-cost brine separation device to solve the problem that the existing brine separation device proposed in the above background technology adopts a stepped flow method to improve the uniformity of the brine evaporation process. However, when the stepped structure flows from top to bottom, the brine will splash, causing partial brine loss and increasing cost losses. In addition, the use of a motor to drive the heating tube to rotate will increase the energy consumption of the equipment, resulting in further cost increases.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a high-concentration brine and low-cost brine separation device, comprising: an outer box, wherein a placement plate is provided inside the outer box;
[0007] Also includes:
[0008] A brine separation station is arranged above the placement plate, and a first evaporation tray, a second evaporation tray, a third evaporation tray and a fourth evaporation tray are arranged inside the brine separation station, and the first evaporation tray, the second evaporation tray, the third evaporation tray and the fourth evaporation tray are distributed in a ring shape and are in the same horizontal plane. A connecting channel is provided between the first evaporation tray and the second evaporation tray, and the connecting channel is respectively installed between the first evaporation tray and the second evaporation tray, the second evaporation tray and the third evaporation tray, and the third evaporation tray and the fourth evaporation tray.
[0009] Preferably, the lower surfaces of the first evaporation tray, the second evaporation tray, the third evaporation tray and the fourth evaporation tray are all provided with spiral heating tubes, and the lower surface of the connecting channel is all provided with strip heating tubes.
[0010] Preferably, a liquid level gauge is provided on the inner wall of the fourth evaporation tray, a controller is provided on one side outside the outer box body, and the output end of the liquid level gauge is wirelessly connected to the input end of the controller, a control valve is installed above the outer box body, and the control end of the control valve is electrically connected to the output end of the controller, and a feed pipe is provided at the lower end of the control valve, and the feed pipe extends into the outer box body.
[0011] Preferably, a cooling box is provided on the other side of the outer box body, a conveying pipe is provided on the upper end of the cooling box, and one end of the conveying pipe extends into the outer box body.
[0012] Preferably, bases are provided on both sides below the placement plate, and the bases are assembled to the bottom of the outer box body by bolts, an outer frame is provided above the base, an inner lifting frame is provided inside the outer frame, and the top of the inner lifting frame is assembled with the placement plate by screws, a plurality of vertically spaced sockets are provided on the outer wall of the inner lifting frame, an insertion rod is provided on the outer wall of the outer frame, and one end of the insertion rod passes through the insertion hole.
[0013] Preferably, a door is installed at the front end of the outer box body via a hinge.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model is provided with a brine separation table, a first evaporation plate, a second evaporation plate, a third evaporation plate, a fourth evaporation plate, a connecting channel, a spiral heating tube, and a strip heating tube. Compared with a stepped brine separation device, the evaporation plates of the brine separation device are all in the same horizontal plane. The material is fed at the first evaporation plate, and the liquid flows along the connecting channel to the second evaporation plate, the third evaporation plate and the fourth evaporation plate. The brine is evenly covered, and there is no splashing problem during the flow, thereby reducing cost losses. A spiral heating tube is used to heat and evaporate the brine in each evaporation plate. Since the heating tube is a spiral structure, its coverage area is uniform. Part of the brine located in the connecting channel is heated and evaporated by the strip heating tube. Compared with the method of driving the heating tube by a motor, the heating structure directly acts on the bottom of the plate body, does not require motor drive, and reduces costs. The spiral and strip structures are used to effectively cover each evaporation plate and the connecting channel, reducing dead angles.
[0016] 2. The inner lifting frame and the outer frame are used to adjust and support the placement plate. Specifically, the placement plate is lifted upward to move the inner lifting frame outward from the outer frame. After moving to the required height, the insertion rod is inserted into the insertion hole to limit the inner lifting frame to the height. By adjusting the height of the placement plate, the distance between the upper brine separation table and the first evaporation plate can be shortened, so that the feed pipe is not prone to splashing when the material falls into the first evaporation plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the internal structure of the outer box of the utility model;
[0019] Figure 3 This is a schematic diagram of the internal structure of the brine separation station of the utility model;
[0020] Figure 4 This is a schematic diagram of the lower surface structure of the brine separation platform of the utility model;
[0021] In the figure: 1. outer box body; 2. box door; 3. controller; 4. cooling box; 5. conveying pipeline; 6. control valve; 7. feed pipe; 8. placement plate; 9. brine separation table; 10. base; 11. outer frame; 12. inner lifting frame; 13. socket; 14. plug rod; 15. first evaporation plate; 16. connecting channel; 17. second evaporation plate; 18. third evaporation plate; 19. fourth evaporation plate; 20. liquid level meter; 21. spiral heating tube; 22. strip heating tube. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0023] See also Figure 1-4 , the utility model provides an embodiment: a high-concentration brine low-cost brine separation device, comprising: an outer box body 1, the inner part of the outer box body 1 is provided with a placement plate 8;
[0024] Also includes:
[0025] A salt water separation station 9 is arranged above the placement plate 8, and a first evaporation tray 15, a second evaporation tray 17, a third evaporation tray 18 and a fourth evaporation tray 19 are arranged inside the salt water separation station 9, and the first evaporation tray 15, the second evaporation tray 17, the third evaporation tray 18 and the fourth evaporation tray 19 are distributed in annular intervals and are in the same horizontal plane, and a connecting channel 16 is provided between the first evaporation tray 15 and the second evaporation tray 17, and the connecting channel 16 is respectively installed between the first evaporation tray 15 and the second evaporation tray 17, the second evaporation tray 17 and the third evaporation tray 18, and the third evaporation tray 18 and the fourth evaporation tray 19;
[0026] The lower surfaces of the first evaporation tray 15, the second evaporation tray 17, the third evaporation tray 18 and the fourth evaporation tray 19 are all provided with spiral heating tubes 21, and the lower surface of the connecting channel 16 is all provided with strip heating tubes 22;
[0027] Through the arrangement of the brine separation station 9, the first evaporation plate 15, the second evaporation plate 17, the third evaporation plate 18, the fourth evaporation plate 19, the connecting channel 16, the spiral heating tube 21, and the strip heating tube 22, compared with the stepped brine separation device, the evaporation plates of the brine separation device are all on the same horizontal plane, the first evaporation plate 15 is fed, and the liquid flows along the connecting channel 16 to the second evaporation plate 17, the third evaporation plate 18 and the fourth evaporation plate 19, the brine is evenly covered, and there is no splashing problem during the flow process, thereby reducing cost losses; the spiral heating tube 21 is used to heat and evaporate the brine in each evaporation plate. Since the heating tube is a spiral structure, its coverage is uniform, and part of the brine located in the connecting channel 16 is heated and evaporated by the strip heating tube 22. Compared with the method of driving the heating tube by a motor, the heating structure directly acts on the bottom of the plate body, does not require motor drive, reduces costs, and adopts both spiral and strip structures to effectively cover each evaporation plate and the connecting channel 16, reducing dead angles.
[0028] See also Figure 1 , Figure 2 , Figure 3A liquid level gauge 20 is provided on the inner wall of the fourth evaporation pan 19, a controller 3 is provided on one side of the outer box body 1, and the output end of the liquid level gauge 20 is wirelessly connected to the input end of the controller 3, a control valve 6 is installed above the outer box body 1, and the control end of the control valve 6 is electrically connected to the output end of the controller 3, and a feed pipe 7 is provided at the lower end of the control valve 6, and the feed pipe 7 extends into the outer box body 1;
[0029] The liquid level meter 20 is used to detect the change of the liquid level in the fourth evaporation tray 19. The fourth evaporation tray 19 is located at the end. The amount of brine inside can be known according to the change of its water level. After reaching the set value, the liquid level meter 20 feeds back a signal to the controller 3, and the controller 3 feeds back a signal to the control valve 6 to stop the discharge of the material at the control valve 6, thereby realizing self-stop discharge based on liquid level sensing detection and limiting the amount of internal brine.
[0030] See also Figure 1 A cooling box 4 is disposed on the other side of the outer box body 1, a conveying pipe 5 is disposed on the upper end of the cooling box 4, and one end of the conveying pipe 5 extends into the outer box body 1;
[0031] The delivery pipeline 5 is used to deliver the steam to the external cooling box 4 for cooling, wherein the cooling box 4 refers to the cooling mechanism, which is a conventional supporting equipment for cooling the steam after the brine is separated in the art, and will not be described in detail.
[0032] See also Figure 2 , bases 10 are provided on both sides below the placement plate 8, and the bases 10 are assembled to the bottom of the outer box body 1 by bolts, an outer frame 11 is provided above the base 10, an inner lifting frame 12 is provided inside the outer frame 11, and the top of the inner lifting frame 12 is assembled with the placement plate 8 by screws, a plurality of vertically spaced jacks 13 are provided on the outer wall of the inner lifting frame 12, an insertion rod 14 is provided on the outer wall of the outer frame 11, and one end of the insertion rod 14 passes through the insertion hole 13;
[0033] The inner lifting frame 12 and the outer frame 11 play the role of adjusting and supporting the placement plate 8. Specifically, the placement plate 8 is lifted up to move the inner lifting frame 12 outward from the outer frame 11. After moving to a desired height, the insertion rod 14 is inserted into the insertion hole 13 to limit the inner lifting frame 12 to this height. By adjusting the height of the placement plate 8, the distance between the upper brine separation table 9 and the first evaporation plate 15 can be shortened, so that the feed pipe 7 is not prone to splashing when the material falls into the first evaporation plate 15.
[0034] See also Figure 1 , a door 2 is installed at the front end of the outer box body 1 through a hinge;
[0035] The door 2 is provided to improve the sealing performance of the outer box body 1 and facilitate the user to perform opening and closing operations.
[0036] Working principle: When in use, lift the placement plate 8 to move the inner lifting frame 12 outward from the outer frame 11. After moving to the required height, insert the insertion rod 14 into the insertion hole 13 to limit the inner lifting frame 12 to the height, and the distance between the feed pipe 7 and the first evaporation plate 15 is shortened;
[0037] The control valve 6 is opened to discharge the material. The brine falls from the feed pipe 7 onto the first evaporation tray 15 and flows into the second evaporation tray 17, the third evaporation tray 18 and the fourth evaporation tray 19 in sequence along the connecting channel 16. The liquid level meter 20 is used to detect the change of the liquid level in the fourth evaporation tray 19. After reaching the set value, the liquid level meter 20 feeds back a signal to the controller 3, and the controller 3 feeds back a signal to the control valve 6, so that the control valve 6 stops discharging the material.
[0038] The spiral heating tube 21 and the strip heating tube 22 are turned on to heat the brine in the evaporation plate and the connecting channel 16, and the generated steam enters the external cooling box 4 through the delivery pipe 5;
[0039] After the processing is completed, the operator opens the door 2 and collects and removes the salt from the evaporation plate and the connecting channel 16 .
[0040] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A high-concentration brine and low-cost brine separation device, comprising an outer box (1), wherein a placement plate (8) is provided inside the outer box (1); Features: Also includes: A salt water separation station (9) is arranged above the placement plate (8), wherein a first evaporation tray (15), a second evaporation tray (17), a third evaporation tray (18) and a fourth evaporation tray (19) are arranged inside the salt water separation station (9), and the first evaporation tray (15), the second evaporation tray (17), the third evaporation tray (18) and the fourth evaporation tray (19) are arranged in an annular manner and are located on the same horizontal plane, and a connecting channel (16) is arranged between the first evaporation tray (15) and the second evaporation tray (17), and the connecting channel (16) is respectively installed between the first evaporation tray (15) and the second evaporation tray (17), the second evaporation tray (17) and the third evaporation tray (18), and the third evaporation tray (18) and the fourth evaporation tray (19).
2. A high-concentration brine low-cost brine separation device according to claim 1, characterized in that: The lower surfaces of the first evaporation tray (15), the second evaporation tray (17), the third evaporation tray (18) and the fourth evaporation tray (19) are all provided with spiral heating tubes (21), and the lower surface of the connecting channel (16) is all provided with strip heating tubes (22).
3. The high-concentration brine low-cost brine separation device according to claim 1 is characterized by: A liquid level meter (20) is provided on the inner wall of the fourth evaporation tray (19); a controller (3) is provided on one side outside the outer box (1); and an output end of the liquid level meter (20) is wirelessly connected to an input end of the controller (3); a control valve (6) is installed above the outer box (1); and a control end of the control valve (6) is electrically connected to an output end of the controller (3); and a feed pipe (7) is provided at the lower end of the control valve (6), and the feed pipe (7) extends into the outer box (1).
4. The high-concentration brine low-cost brine separation device according to claim 1, characterized in that: A cooling box (4) is arranged on the other side of the outer box (1), a conveying pipe (5) is arranged at the upper end of the cooling box (4), and one end of the conveying pipe (5) extends into the outer box (1).
5. The high-concentration brine low-cost brine separation device according to claim 1, characterized in that: Bases (10) are provided on both sides below the placement plate (8), and the bases (10) are assembled to the bottom of the outer box body (1) by bolts; an outer frame (11) is provided above the base (10); an inner lifting frame (12) is provided inside the outer frame (11), and the top of the inner lifting frame (12) is assembled with the placement plate (8) by screws; a plurality of vertically spaced insertion holes (13) are provided on the outer wall of the inner lifting frame (12); an insertion rod (14) is provided on the outer wall of the outer frame (11), and one end of the insertion rod (14) passes through the insertion hole (13).
6. The high-concentration brine low-cost brine separation device according to claim 1, characterized in that: A box door (2) is mounted on the front end of the outer box body (1) via a hinge.
Citation Information
Cited By
Salt-water separation device of salt bath system
CN223861350U
