Horizontal pickling device for rolling pickling
By introducing drying, rotating, cleaning and filtration functions into the rolling pickling device, the problem of preform rod adsorbing dust and pickling liquid impurities after pickling is solved, and the pickling effect is improved and the preform rod is efficiently cleaned.
Patent Information
- Application Number
- CN202420563317.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-21
AI Technical Summary
The existing rolling pickling horizontal pickling device lacks a drying device after the pickling is completed, resulting in easy adsorption of dust after the preform is removed and requires additional cleaning.
A rolling pickling device including a drying device, a rotating unit, a cleaning unit, a liquid inlet unit and a filter unit is designed. The hot air drying is carried out through the dryer. The rotating electric machine drives the prefabricated rod to rotate and fully contact the pickling liquid. Flush the water pipe and the filling nozzle, and filter the impurities through the filter to ensure the cleanliness of the pickling liquid.
The preform bar is effectively dried after pickling, avoiding dust adsorption, and improving the pickling effect through rotation and rinsing, ensuring the cleanliness of the pickling liquid and the cleanliness of the preform bar.
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Figure CN222182122U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pickling equipment, in particular to a horizontal pickling device for rolling pickling. Background Art
[0002] During the processing of optical fiber preforms, the surface of the preforms is rough, and there are defects such as floating dust impurities and small bubbles. These defects will directly affect the strength of the optical fiber during the drawing process and affect the quality of optical fiber production. Therefore, after the optical fiber preforms are processed, they will be pickled to eliminate surface defects and ensure that the optical fiber drawing produces products with qualified strength. In the prior art, the pickling of preforms is mostly completed by pickling equipment. The preforms are placed in a pickling tank filled with circulating hydrofluoric acid for soaking and pickling, and the surface of the preforms is corroded and polished by hydrofluoric acid. However, during the soaking and pickling process, the preforms are left stationary, resulting in uneven pickling effects and long pickling time, and low pickling efficiency.
[0003] For example, Chinese patent announcement No. CN219950842U discloses a horizontal pickling device for rolling pickling. When in use, a pickling tank and a pickling basket vertically slidably installed in the pickling tank are provided, and multiple groups of rolling support assemblies are arranged in the pickling basket. During pickling, the pickling basket drives the rolling support assembly and the preform rods to be immersed in the pickling liquid. When the preform rods are pickled, the pickling basket is driven to move upward as a whole, and several rolling support assemblies and the preform rods are removed from the pickling liquid. The preform rods can be easily removed without discharging the pickling liquid. A blowing cavity and a blowing port are provided in the support roller and the mounting roller, and the blowing cavity is connected to the blowing assembly. The blowing assembly is used to blow air into the pickling liquid through the blowing cavity and the blowing port, so that during the pickling process of the preform rod rotating, the pickling liquid surges, and the impurities corroded on the preform rod are blown off, thereby ensuring the uniformity of the pickling liquid concentration and improving the pickling effect and pickling efficiency of the preform rod.
[0004] However, the horizontal pickling device for rolling pickling in the above application does not have a corresponding drying device after the pickling of the preform rods is completed. After the preform rods are taken out, they are more likely to absorb dust and need to be cleaned. Therefore, there are certain limitations.
[0005] For this reason, we urgently need to provide a horizontal pickling device for rolling pickling. Utility Model Content
[0006] The purpose of the utility model is to provide a horizontal pickling device for rolling pickling, so as to solve the problem that the horizontal pickling device for rolling pickling proposed in the above-mentioned background technology is not provided with a corresponding drying device after the pickling of the preform rod is completed. After the preform rod is taken out, it is easy to absorb and be contaminated with dust, and it needs to be cleaned.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a horizontal pickling device for rolling pickling, comprising a pickling tank and a sealed tank cover, wherein the sealed tank cover is hinged to the right side of the pickling tank, a drying device is arranged on the back of the pickling tank, and a pickling device is arranged inside the pickling tank.
[0008] The drying device includes a dryer, an air supply pipe, a connecting pipe, and a drying hood. The dryer is installed on the back of the pickling tank. The air supply pipe is fixedly connected to the top air outlet of the dryer. The connecting pipe is fixedly connected to the top of the screen air supply pipe. Several drying hoods are equidistantly fixedly connected to the front end of the connecting pipe and extend into the interior of the pickling tank. After the pickling is completed, the dryer is started, and hot air is blown into the interior of the connecting pipe through the air supply pipe and then blown out through the drying hood, so as to dry the preform rods inside the pickling tank.
[0009] A further improvement is that the pickling device includes a rotating unit, a cleaning unit, a liquid inlet unit and a filtering unit.
[0010] The rotating unit includes a rotating motor, a rotating shaft, a placing rack, and a rotating bearing. The rotating motor is installed on the left outer surface of the pickling tank. The two rotating bearings are respectively installed on the left and right sides of the inside of the pickling tank. The rotating shaft is connected to the output end of the rotating motor. The placing rack is fixedly connected to the right end of the rotating shaft and is rotatably connected to the inside of the rotating bearing. The preform rod is placed in the placing rack, and then the rotating motor is started to drive the rotating shaft to rotate, thereby driving the placing rack at the right end of the rotating shaft to rotate inside the rotating bearing, thereby driving the preform rod inside the placing rack to rotate and fully contact the pickling liquid inside the pickling tank.
[0011] A further improvement is that the cleaning unit includes a liquid dispensing pipe, a water injection pipe, and a filling nozzle. The liquid dispensing pipe is installed on the top of the pickling tank, the water injection pipe is fixedly connected to the right side of the liquid dispensing pipe, and several filling nozzles are equidistantly fixedly connected to the bottom of the liquid dispensing pipe, and the bottoms thereof extend into the interior of the pickling tank. After the pickling is completed, the external clean water source is introduced into the interior of the liquid dispensing pipe through the water injection pipe, and sprayed out through the filling nozzle, and the pickling liquid and impurities on the surface of the preform rod are washed away in cooperation with the rotating placement rack.
[0012] A further improvement is that the liquid inlet unit includes a liquid storage tank, a water pump, and an infusion tube. The liquid storage tank is installed at the bottom of the pickling tank, the water pump is installed at the back of the liquid storage tank, the infusion tube is fixedly connected to the water outlet of the water pump, and its top extends into the left side of the liquid dispensing tube. The water pump is started to pump the pickling liquid inside the liquid storage tank into the inside of the infusion tube, and then flows into the liquid dispensing tube, and is sprayed through the filling nozzle at the bottom thereof to fill the pickling liquid into the inside of the pickling tank for pickling processing.
[0013] A further improvement is that the filter unit includes a reflux pipe, a filter box, a filter box, and a filter screen. The reflux pipe is fixedly connected to the bottom center of the pickling tank, the filter box is fixedly connected to the bottom of the reflux pipe, and its bottom extends into the interior of the liquid storage tank, the filter box is installed in the interior of the filter box, and the filter screen is installed in the interior of the filter box. After the pickling is completed, the pickling liquid flows into the interior of the filter box through the reflux pipe and flows through the filter box. The impurities in the pickling liquid are intercepted and filtered by the filter screen arranged inside the filter box, thereby ensuring the cleanliness of the pickling liquid.
[0014] A further improvement is that a slide groove is opened on the front of the filter box, and the filter box is slidably connected to the inside of the slide groove. The filter box is regularly taken out from the inside of the slide groove to clean the filter screen inside to prevent impurities from clogging the filter screen and affecting the filtering effect.
[0015] A further improvement is that a drain pipe is fixedly connected to the right side of the bottom of the pickling tank, and electric sealing valves are respectively installed on the outer surfaces of the water injection pipe, the infusion pipe, the return pipe and the drain pipe. When the pickling liquid is poured, only the electric sealing valve on the infusion pipe is opened, and when the pickling liquid is discharged, only the electric sealing valve on the return pipe is opened; when flushing, the electric sealing valve on the water injection pipe is opened first, and then the electric sealing valve on the drain pipe is opened, so that the functions of pickling, reflux filtration and flushing can be completed.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The horizontal pickling device for rolling pickling places the preform rods into the placement rack, then starts the rotating motor to drive the rotating shaft to rotate, thereby driving the placement rack at the right end of the rotating shaft to rotate inside the rotating bearing, thereby driving the preform rods inside the placement rack to rotate and fully contact with the pickling liquid inside the pickling tank.
[0018] 2. In the horizontal pickling device for rolling pickling, after the pickling is completed, the pickling liquid flows into the interior of the filter box through the reflux pipe, and flows through the filter box. The impurities in the pickling liquid are intercepted and filtered through the filter net arranged inside, thereby ensuring the cleanliness of the pickling liquid.
[0019] 3. After the pickling is completed, the horizontal pickling device for rolling pickling introduces the external clean water source into the interior of the liquid separation pipe through the water injection pipe, and sprays it out through the filling nozzle, and cooperates with the rotating placement rack to wash the pickling liquid and impurities on the surface of the preform rod.
[0020] 4. The horizontal pickling device for rolling pickling, when the pickling is completed, starts the dryer, blows hot air into the interior of the connecting pipe through the air supply pipe, and then blows it out through the drying hood, so as to dry the preform rods inside the pickling tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a front view structural schematic diagram of the utility model;
[0022] Figure 2 It is a rear view structural schematic diagram of the utility model;
[0023] Figure 3 It is a front view cross-sectional structural schematic diagram of the utility model;
[0024] Figure 4 This is a schematic diagram of the cross-sectional structure of the drying device of the utility model from a side view;
[0025] Figure 5 For the utility model Figure 1 Schematic diagram of the split structure viewed from above at point A in the middle.
[0026] In the figure: 1, pickling tank; 2, sealed tank cover; 301, rotating motor; 302, rotating shaft; 303, placing rack; 304, rotating bearing; 305, dispensing pipe; 306, water injection pipe; 307, filling nozzle; 308, liquid storage tank; 309, water pump; 310, infusion pipe; 311, return pipe; 312, filter box; 313, filter box; 314, filter net; 315, drain pipe; 316, electric sealing valve; 401, drying machine; 402, air supply pipe; 403, connecting pipe; 404, drying hood. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-Figure 5 , the utility model provides a technical solution:
[0029] Embodiment 1:
[0030] A horizontal pickling device for rolling pickling comprises a pickling tank 1 and a sealed tank cover 2. The sealed tank cover 2 is hinged to the right side of the pickling tank 1. The pickling tank 1 is provided with a pickling device.
[0031] The pickling device comprises a rotating unit, a cleaning unit, a liquid inlet unit and a filtering unit.
[0032] The rotating unit includes a rotating motor 301, a rotating shaft 302, a placement rack 303, and a rotating bearing 304. The rotating motor 301 is installed on the left outer surface of the pickling tank 1. Two rotating bearings 304 are respectively installed on the left and right sides of the inside of the pickling tank 1. The rotating shaft 302 is connected to the output end of the rotating motor 301. The placement rack 303 is fixedly connected to the right end of the rotating shaft 302 and is rotatably connected to the inside of the rotating bearing 304. The preform rod is placed in the placement rack 303, and then the rotating motor 301 is started to drive the rotating shaft 302 to rotate, thereby driving the placement rack 303 at the right end of the rotating shaft 302 to rotate inside the rotating bearing 304, thereby driving the preform rod inside the placement rack 303 to rotate and fully contact with the pickling liquid inside the pickling tank 1.
[0033] The cleaning unit includes a liquid dispensing pipe 305, a water injection pipe 306, and a filling nozzle 307. The liquid dispensing pipe 305 is installed on the top of the pickling tank 1, and the water injection pipe 306 is fixedly connected to the right side of the liquid dispensing pipe 305. Several filling nozzles 307 are equidistantly fixedly connected to the bottom of the liquid dispensing pipe 305, and the bottoms thereof extend into the interior of the pickling tank 1. After the pickling is completed, the external clean water source is introduced into the interior of the liquid dispensing pipe 305 through the water injection pipe 306, and is sprayed out through the filling nozzle 307, and cooperates with the rotating placement rack 303 to rinse the pickling liquid and impurities on the surface of the preform rod.
[0034] The liquid inlet unit includes a liquid storage tank 308, a water pump 309, and a liquid infusion pipe 310. The liquid storage tank 308 is installed at the bottom of the pickling tank 1, and the water pump 309 is installed on the back of the liquid storage tank 308. The liquid infusion pipe 310 is fixedly connected to the water outlet of the water pump 309, and its top extends into the left side of the liquid distribution pipe 305. The water pump 309 is started to pump the pickling liquid inside the liquid storage tank 308 into the inside of the liquid infusion pipe 310, and then flows into the liquid distribution pipe 305, and is sprayed through the filling nozzle 307 at the bottom thereof to fill the pickling liquid into the inside of the pickling tank 1 for pickling processing.
[0035] The filter unit includes a reflux pipe 311, a filter box 312, a filter box 313, and a filter screen 314. The reflux pipe 311 is fixedly connected to the bottom center of the pickling tank 1, the filter box 312 is fixedly connected to the bottom of the reflux pipe 311, and its bottom extends into the interior of the liquid storage tank 308, the filter box 313 is installed in the interior of the filter box 312, and the filter screen 314 is installed in the interior of the filter box 313. When the pickling is completed, the pickling liquid flows into the interior of the filter box 312 through the reflux pipe 311, and flows through the filter box 313. The impurities in the pickling liquid are intercepted and filtered by the filter screen 314 arranged therein, thereby ensuring the cleanliness of the pickling liquid.
[0036] A slide groove is provided on the front of the filter box 312, and the filter box 313 is slidably connected to the inside of the slide groove. The filter box 313 is taken out from the inside of the slide groove regularly to clean the filter screen 314 inside it to prevent impurities from clogging the filter screen 314 and affecting the filtering effect.
[0037] A drain pipe 315 is fixedly connected to the right side of the bottom of the pickling tank 1, and electric sealing valves 316 are respectively installed on the outer surfaces of the water injection pipe 306, the infusion pipe 310, the return pipe 311 and the drain pipe 315. When injecting the pickling liquid, only the electric sealing valve 316 on the infusion pipe 310 is opened, and when discharging the pickling liquid, only the electric sealing valve 316 on the return pipe 311 is opened. When flushing, the electric sealing valve 316 on the water injection pipe 306 is opened first, and then the electric sealing valve 316 on the drain pipe 315 is opened, so that the functions of pickling, reflux filtration and flushing can be completed.
[0038] Embodiment 2:
[0039] On the basis of Example 1, a drying device is provided on the back of the pickling tank 1, and the drying device includes a dryer 401, an air supply pipe 402, a connecting pipe 403, and a drying hood 404. The dryer 401 is installed on the back of the pickling tank 1, the air supply pipe 402 is fixedly connected to the top air outlet of the dryer 401, the connecting pipe 403 is fixedly connected to the top of the screen air supply pipe 402, and several drying hoods 404 are equidistantly fixedly connected to the front end of the connecting pipe 403 and extend into the interior of the pickling tank 1.
[0040] After the pickling is completed, the dryer 401 is started, and hot air is blown into the interior of the connecting pipe 403 through the air supply pipe 402 and then blown out through the drying hood 404, thereby drying the preform rods inside the pickling tank 1.
[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A horizontal pickling device for rolling pickling, comprising a pickling tank (1) and a sealed tank cover (2), wherein the sealed tank cover (2) is hinged to the right side of the pickling tank (1), characterized in that: A drying device is provided on the back of the pickling tank (1), and a pickling device is provided inside the pickling tank (1); The drying device comprises a drying machine (401), an air supply pipe (402), a connecting pipe (403), and a drying hood (404); the drying machine (401) is installed on the back of the pickling tank (1); the air supply pipe (402) is fixedly connected to the top air outlet of the drying machine (401); the connecting pipe (403) is fixedly connected to the top of the screen air supply pipe (402); and a plurality of drying hoods (404) are fixedly connected to the front end of the connecting pipe (403) at equal distances and extend into the interior of the pickling tank (1).
2. A horizontal pickling device for rolling pickling according to claim 1, characterized in that: The pickling device comprises a rotating unit, a cleaning unit, a liquid inlet unit and a filtering unit; The rotating unit comprises a rotating motor (301), a rotating shaft (302), a placement rack (303), and a rotating bearing (304); the rotating motor (301) is mounted on the left outer surface of the pickling tank (1); the two rotating bearings (304) are respectively mounted on the left and right sides of the inside of the pickling tank (1); the rotating shaft (302) is connected to the output end of the rotating motor (301); the placement rack (303) is fixedly connected to the right end of the rotating shaft (302) and is rotatably connected to the inside of the rotating bearing (304).
3. A horizontal pickling device for rolling pickling according to claim 2, characterized in that: The cleaning unit comprises a liquid dispensing pipe (305), a water injection pipe (306), and a filling nozzle (307); the liquid dispensing pipe (305) is installed on the top of the pickling tank (1); the water injection pipe (306) is fixedly connected to the right side of the liquid dispensing pipe (305); and a plurality of filling nozzles (307) are fixedly connected to the bottom of the liquid dispensing pipe (305) at equal distances, and the bottoms thereof extend into the interior of the pickling tank (1).
4. A horizontal pickling device for rolling pickling according to claim 3, characterized in that: The liquid inlet unit comprises a liquid storage tank (308), a water pump (309), and a liquid infusion pipe (310); the liquid storage tank (308) is installed at the bottom of the pickling tank (1); the water pump (309) is installed at the back of the liquid storage tank (308); the liquid infusion pipe (310) is fixedly connected to the water outlet of the water pump (309), and the top of the liquid infusion pipe (310) extends into the left side of the liquid distribution pipe (305).
5. A horizontal pickling device for rolling pickling according to claim 4, characterized in that: The filter unit comprises a return pipe (311), a filter box (312), a filter box (313), and a filter screen (314); the return pipe (311) is fixedly connected to the bottom center of the pickling tank (1); the filter box (312) is fixedly connected to the bottom of the return pipe (311), and its bottom extends into the interior of the liquid storage tank (308); the filter box (313) is installed inside the filter box (312); and the filter screen (314) is installed inside the filter box (313).
6. A horizontal pickling device for rolling pickling according to claim 5, characterized in that: The front side of the filter box (312) is provided with a slide groove, and the filter box (313) is slidably connected to the inside of the slide groove.
7. A horizontal pickling device for rolling pickling according to claim 6, characterized in that: A drainage pipe (315) is fixedly connected to the right side of the bottom of the pickling tank (1), and electric sealing valves (316) are respectively installed on the outer surfaces of the water injection pipe (306), the liquid delivery pipe (310), the return pipe (311) and the drainage pipe (315).
Citation Information
Patent Citations
Horizontal pickling device for rolling pickling
CN219950842U
