Saccharifying pot for beer production
By setting up a water pumping mechanism and heating pipe on the beer production saccharification pot, and using temperature sensors and telescopic sealing mechanisms, the problems of cleaning difficulties and uneven heating are solved, and more efficient cleaning and uniform heating are achieved, ensuring the quality of beer saccharification .
Patent Information
- Application Number
- CN202420678501.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-03
AI Technical Summary
The existing beer production saccharification pot has difficulties in cleaning, and the heating is uneven, which affects the quality of subsequent saccharification.
A saccharification pot for beer production is designed. A water pumping mechanism and an internal passage of the mixing rod are set on the lid of the pot. The mixing rod is driven to rotate through the transmission mechanism for uniform water spray cleaning, and multiple heating is set between the inner wall of the main body and the heating plate. The temperature sensor is used to monitor and adjust the temperature at different locations, and at the same time, a telescopic sealing mechanism is installed at the bottom of the stirring rod to prevent raw materials from flowing into the outlet.
The cleaning efficiency and heating uniformity of the saccharification pot are improved, ensuring the quality of saccharification used in subsequent use.
Smart Images
Figure CN222182204U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of beer production, in particular to a saccharification pot for beer production. Background Art
[0002] The beer saccharification system is mainly composed of a saccharification pot, a gelatinization pot, a filter tank, a boiling pot, a sedimentation tank, a hop adding equipment, etc. The saccharification pot has heating and stirring functions. Among them, the design of the agitator size is very important. Its rotation speed must be adapted to the diameter of the pot body, and the linear speed must not exceed 3m / s, otherwise it will produce shear force on the mash and change the mash content. A saccharification pot for beer production described in Publication No. CN211420109U is provided with a stirring device to generate axial thrust using a special connection structure to promote good circulation and mixing of the mash, and a dual-effect heating device is provided to simultaneously use a heating base plate and a heating column to heat various parts of the mash to improve the heating efficiency, but the prior art still has defects:
[0003] 1. The prior art installs a stirring device on the pot cover and utilizes the 45-degree and 135-degree connection structures of the stirring rod and the U-shaped connecting rod to generate axial thrust to promote good circulation and mixing of the mash, and provides stirring perforations to reduce the resistance generated by stirring, making the stirring more sufficient, thereby improving the stirring efficiency during beer processing. However, no cleaning equipment is provided, and it is difficult to clean after production is completed. The residual raw materials will affect the quality of the next saccharification.
[0004] 2. The prior art sets up a dual-effect heating device, which uses a heater to heat the heating base plate and the heating column at the same time, and the function of the heat dissipation column to heat various parts of the mash to improve the heating efficiency, and uses special copper materials to improve the heat transfer effect. However, the dual heating device can only heat the same position at the same time, and cannot monitor and adjust the temperature at different positions during the stirring process, which can easily cause uneven heating or excessive heating temperature. Utility Model Content
[0005] The technical problem to be solved by the utility model is to solve the above-mentioned problem and provide a saccharification pot for beer production.
[0006] In order to solve the above technical problems, the technical solution provided by the utility model is as follows: a saccharification pot for beer production, comprising a main body, a plurality of support columns are evenly distributed on the lower end of the main body, a discharge port is arranged in the middle of the lower end of the main body, a sealing cover is arranged at the lower end of the discharge port, a pot cover is fixedly connected to the upper end of the main body, a transmission mechanism is arranged in the middle of the upper end of the pot cover, a feed port is plugged into one side of the transmission mechanism, a sealing cover is arranged at the upper end of the feed port, a pumping mechanism is arranged on the other side of the transmission mechanism, a heat transfer plate is arranged inside the main body, and a heat transfer plate is evenly distributed between the inner wall of the main body and the outer wall of the heat transfer plate. A plurality of heating tubes are arranged, a stirring rod 1 is inserted in the middle of the pot cover, the upper end of the stirring rod 1 extends to the outside of the pot cover, a channel 1 is opened in the middle of the stirring rod 1, a plurality of evenly distributed stirring rods 2 are fixedly connected on both sides of the stirring rod 1, a channel 2 is opened inside the stirring rod 2, a nozzle is arranged at the end of the stirring rod 2 away from the stirring rod 1, a plurality of evenly distributed temperature sensors are fixedly connected to one side of the stirring rod 1, a telescopic sealing mechanism is arranged at the lower end of the stirring rod 1, a cleaning mechanism is arranged at the bottom end of the main body, and a control panel is arranged in the middle of the front side of the main body.
[0007] As an improvement, the transmission mechanism includes a driven wheel sleeved on the outside of the upper end of the stirring rod, a driving wheel is meshed on one side of the driven wheel, a motor is fixedly connected to the upper end of the driving wheel, a fixed frame is fixedly connected to the upper end of the motor, and a sealed bearing is arranged inside the upper end of the stirring rod.
[0008] As an improvement, the pumping mechanism includes a water tank fixedly connected to one side of the upper end of the pot cover, one end of a water inlet pipe is plugged into the upper end of the water tank, a water pump is arranged in the middle of the water inlet pipe, and the other end of the water inlet pipe is plugged into the inside of the sealed bearing.
[0009] As an improvement, the telescopic sealing mechanism includes limit grooves opened on both sides of the inner bottom end of the stirring rod, a connecting rod is provided at a lower end of the channel, an electric push rod is fixedly connected to the upper end of the connecting rod, limit blocks are fixedly connected in the middle of both sides of the connecting rod, and a sealing block is fixedly connected to the lower end of the connecting rod.
[0010] As an improvement, the cleaning mechanism includes a fixed bin fixedly connected to the upper end of the sealing block, and motor 2 is arranged on both sides inside the fixed bin. One end of the motor 2 away from the stirring rod is fixedly connected to one end of the shaft rod, and the other end of the shaft rod is fixedly connected to a brush cylinder.
[0011] Compared with the prior art, the advantages of the utility model are as follows: 1. A pumping mechanism is arranged on the upper part of the pot cover, and a channel is opened inside the stirring rod. A nozzle is arranged at one end of the stirring rod, and the pumping mechanism is connected to the channel inside the stirring rod. The stirring rod is driven to rotate by the transmission mechanism, so that the inner wall of the main body can be evenly sprayed with water for cleaning. At the same time, the bottom is connected to the motor 2 through the brush cylinder, and the motor 2 is fixed on the sealing block through the fixed bin, so that the brush cylinder is rotated to remove the sediment at the bottom of the saccharification pot, which improves the cleaning efficiency of the saccharification pot and does not affect the next use.
[0012] 2. The utility model arranges a plurality of heating tube rings between the inner wall of the main body and the heating plate, and heats the side wall to ensure uniform heating and a larger heating area. At the same time, a plurality of temperature sensors are longitudinally distributed on one side of the stirring rod to measure the temperature of the raw materials at different positions so as to adjust the temperature of the heating tubes at different positions, further ensuring uniform heating. A telescopic sealing mechanism is arranged at the bottom of the stirring rod to seal or open the discharge port, ensuring that no alcohol falls into the discharge port during heating and stirring, and heating and stirring cannot be performed. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 The utility model is a structural schematic diagram of a saccharification pot for beer production.
[0014] Figure 2 The utility model is a schematic diagram of a main cross-section of a saccharification pot for beer production.
[0015] Figure 3 The utility model is a schematic diagram of a top cross-section of a saccharification pot for beer production.
[0016] Figure 4 It is an enlarged view of A of a saccharification pot for beer production according to the utility model.
[0017] As shown in the figure: 1. Main body; 2. Support column; 3. Discharge port; 4. Sealing cover 1; 5. Pot cover; 6. Transmission mechanism; 6.1. Driven wheel; 6.2. Driving wheel; 6.3. Motor 1; 6.4. Fixed frame; 6.5. Sealed bearing; 7. Feed port; 8. Sealing cover 2; 9. Pumping mechanism; 9.1. Water tank; 9.2. Water inlet pipe; 9.3. Water pump; 10. Heat transfer plate; 11. Heating tube; 12. Stirring rod 1 ; 13. Channel 1; 14. Stirring rod 2; 15. Channel 2; 16. Nozzle; 17. Temperature sensor; 18. Telescopic sealing mechanism; 18.1. Limiting groove; 18.2. Connecting rod; 18.3. Electric push rod; 18.4. Limiting block; 18.5. Sealing block; 19. Cleaning mechanism; 19.1. Fixed bin; 19.2. Motor 2; 19.3. Shaft; 19.4. Brush cylinder; 20. Control panel. DETAILED DESCRIPTION
[0018] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0019] Combined with Figure 1 In order to achieve the overall stability of the equipment, a plurality of support columns 2 are evenly distributed on the lower end of the main body 1 of the utility model for supporting the main body 1. A discharge port 3 is arranged in the middle of the lower end of the main body 1 for discharging materials. A sealing cover 4 is arranged at the lower end of the discharge port 3 for sealing the discharge port 3. A pot cover 5 is fixedly connected to the upper end of the main body 1 for use with the main body 1. A feed port 7 is plugged into one side of the upper end of the pot cover 5 for feeding materials. A sealing cover 2 8 is arranged at the upper end of the feed port 7 for sealing the feed port 7. A pumping mechanism 9 is arranged on the other side of the transmission mechanism 6 for pumping water. The main body 1, the pot cover 5, the feed port 7 and the discharge port 3 are all sealed to ensure the quality of beer saccharification.
[0020] In order to realize the uniform stirring function of the equipment, the utility model is provided with a transmission mechanism 6 in the middle of the upper end of the pot cover 5, including a driven wheel 6.1 sleeved on the outer part of the upper end of the stirring rod 12, which is used to fix the stirring rod and drive the stirring rod to rotate, a driving wheel 6.2 is meshed on one side of the driven wheel 6.1, which is used to drive the driven wheel 6.1 to rotate, a motor 6.3 is fixedly connected to the upper end of the driving wheel 6.2, and a fixing frame 6.4 is fixedly connected to the upper end of the motor 6.3 for fixing the motor 6.3. A sealed bearing 6.5 is provided inside the upper end of the stirring rod 12 for sealing, a stirring rod 12 is inserted in the middle of the driven wheel 6.1 and the lower end extends to the inside of the main body 1. As the main body, a channel 13 is opened in the middle of the stirring rod 12 for water intake or placement of some parts, and a plurality of evenly distributed stirring rods 14 are fixedly connected on both sides of the stirring rod 12 for stirring the raw materials.
[0021] In order to realize the function of adjusting the temperature of the equipment for uniform heating, the utility model is provided with a heat transfer plate 10 inside the main body 1. The heat transfer plate 10 is a circular stainless steel plate, and the bottom end is fixedly connected to the bottom of the main body 1, so that an annular sealed space is formed between the inner wall of the main body 1 and the heat transfer plate 10. A plurality of heating tubes 11 are evenly arranged longitudinally between the inner wall of the main body 1 and the outer wall of the heat transfer plate 10. The raw materials are saccharified by heat transfer through the heat transfer plate 10. A plurality of evenly distributed temperature sensors 17 are fixedly connected to the heating tubes 11 on one side of the stirring rod 12. The temperature sensor 17 can measure the temperature of raw materials at different depths. The temperature of the heating tubes 11 at the unevenly heated locations can be adjusted individually through the control panel 20 to ensure overall uniform heating.
[0022] In order to realize the cleaning function of the equipment, the utility model is fixedly connected to a water tank 9.1 on one side of the upper end of the box pot cover 5 for storing water, one end of a water inlet pipe 9.2 is plugged into the upper end of the water tank 9.1, a water pump 9.3 is arranged in the middle of the water inlet pipe 9.2 for pumping water, the other end of the water inlet pipe 9.2 is plugged into the inside of the sealing bearing 6.5 and extends to the inside of the channel 13, a channel 15 is opened inside the stirring rod 14 for water intake, and a nozzle 16 is arranged at one end of the stirring rod 14 away from the stirring rod 12 for spraying water to clean the inner wall of the main body 1. A cleaning mechanism 19 is provided at the bottom of the interior, comprising a fixed chamber 19.1 fixedly connected to the upper end of the sealing block 18.5. The fixed chamber 19.1 is an annular empty chamber for fixing. Motors 19.2 are provided on both sides of the interior of the fixed chamber 19.1. One end of the motor 19.2 away from the stirring rod 12 is fixedly connected to one end of a shaft 19.3. The other end of the shaft 19.3 is fixedly connected to a brush cylinder 19.4. The brush cylinder 19.4 is driven to rotate by the motor 19.2 and the stirring rod 12 is rotated to realize the cleaning function of the bottom of the main body.
[0023] In order to prevent the raw materials from flowing into the discharge port 3 and causing heating or uneven stirring when the equipment is in use, the utility model is provided with a telescopic sealing mechanism 18 at the lower end of the stirring rod 12, including limit grooves 18.1 opened on both sides of the bottom end of the stirring rod 12 for limiting, a connecting rod 18.2 is provided at the lower end of the channel 13 for connection and sliding, an electric push rod 18.3 is fixedly connected to the upper end of the connecting rod 18.2 for controlling the connection rod 18.2 to be raised and lowered, limit blocks 18.4 are fixedly connected in the middle of both sides of the connecting rod 18.2 for cooperating with the limit grooves 18.1 for limiting, and a sealing block 18.5 is fixedly connected to the lower end of the connecting rod 18.2, which can seal the discharge port 3 by moving downward and open the seal by moving upward.
[0024] When the utility model is implemented, Figure 1 As shown, beer raw materials are put into the main body 1 through the feed port 7, and the cover 2 8 is covered. The motor 1 6.3 is started to drive the stirring rod 12 and the stirring rod 2 14 to rotate through the transmission mechanism 6 to stir the raw materials. At the same time, the heating tube 11 is started to heat and saccharify the raw materials. The temperature of beer at different depths is monitored by the temperature sensor 17. The temperature of the unevenly heated area is adjusted by controlling the single heating tube 11 through the control panel. After the processing is completed, the sealing block 18.5 is driven by the telescopic sealing mechanism 18 to move up to open the discharge port 3 to discharge the saccharified alcohol, and then the pumping mechanism 9 is opened to pump water into the channel 1 13 and the channel 2 15 and spray it through the nozzle 16. The stirring rod is started again to rotate to clean the inner wall of the main body. At the same time, the motor 2 19.2 is started to drive the brush cylinder 19.4 to rotate to clean the sediment at the bottom.
[0025] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A saccharification pot for beer production, comprising a main body (1), characterized in that: A plurality of support columns (2) are evenly distributed around the lower end of the main body (1); a discharge port (3) is arranged in the middle of the lower end of the main body (1); a sealing cover (4) is arranged at the lower end of the discharge port (3); a pot cover (5) is fixedly connected to the upper end of the main body (1); a transmission mechanism (6) is arranged in the middle of the upper end of the pot cover (5); a feed port (7) is inserted on one side of the transmission mechanism (6); a sealing cover (8) is arranged at the upper end of the feed port (7); a pumping mechanism (9) is arranged on the other side of the transmission mechanism (6); a heat transfer plate (10) is arranged inside the main body (1); a plurality of heating tubes (11) are evenly arranged between the inner wall of the main body (1) and the outer wall of the heat transfer plate (10); a stirring rod (12) is inserted in the middle of the pot cover (5); ), the upper end of the stirring rod 1 (12) extends to the outside of the pot cover (5), a channel 1 (13) is provided in the middle of the stirring rod 1 (12), a plurality of evenly distributed stirring rods 2 (14) are fixedly connected to both sides of the stirring rod 1 (12), a channel 2 (15) is provided inside the stirring rod 2 (14), a nozzle (16) is provided at one end of the stirring rod 2 (14) away from the stirring rod 1 (12), a plurality of evenly distributed temperature sensors (17) are fixedly connected to one side of the stirring rod 1 (12), a telescopic sealing mechanism (18) is provided at the lower end of the stirring rod 1 (12), a cleaning mechanism (19) is provided at the bottom end of the main body (1), and a control panel (20) is provided in the middle of the front side of the main body (1).
2. A saccharification pot for beer production according to claim 1, characterized in that: The transmission mechanism (6) comprises a driven wheel (6.1) sleeved on the outside of the upper end of the stirring rod (12); a driving wheel (6.2) is meshed on one side of the driven wheel (6.1); a motor (6.3) is fixedly connected to the upper end of the driving wheel (6.2); a fixed frame (6.4) is fixedly connected to the upper end of the motor (6.3); and a sealed bearing (6.5) is arranged inside the upper end of the stirring rod (12).
3. A saccharification pot for beer production according to claim 1, characterized in that: The water pumping mechanism (9) comprises a water tank (9.1) fixedly connected to one side of the upper end of the pot cover (5); one end of a water inlet pipe (9.2) is plugged into the upper end of the water tank (9.1); a water pump (9.3) is arranged in the middle of the water inlet pipe (9.2); and the other end of the water inlet pipe (9.2) is plugged into the interior of the sealing bearing (6.5).
4. A saccharification pot for beer production according to claim 1, characterized in that: The telescopic sealing mechanism (18) comprises limiting grooves (18.1) opened on both sides of the bottom end of the stirring rod (12); a connecting rod (18.2) is arranged at the lower end of the channel (13); an electric push rod (18.3) is fixedly connected to the upper end of the connecting rod (18.2); limiting blocks (18.4) are fixedly connected in the middle of both sides of the connecting rod (18.2); and a sealing block (18.5) is fixedly connected to the lower end of the connecting rod (18.2).
5. The saccharification pot for beer production according to claim 1, characterized in that: The cleaning mechanism (19) comprises a fixed bin (19.1) fixedly connected to the upper end of the sealing block (18.5), a second motor (19.2) is arranged on both sides inside the fixed bin (19.1), one end of the second motor (19.2) away from the first stirring rod (12) is fixedly connected to one end of a shaft rod (19.3), and the other end of the shaft rod (19.3) is fixedly connected to a brush cylinder (19.4).