Heating system for homogenizing aluminum alloy plate

By using the reduction rotation and limit block design of large gears and pinion gears in the aluminum alloy plate heating system, uniform heating of aluminum alloy plates is achieved, solving the problem of uneven temperature during the heating process of aluminum alloy plates, and improving the plate quality.

CN222182357UActive Publication Date: 2024-12-17ZHANGJIAGANG RUNSHENG SCI & TECH MATERIAL
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Patent Information

Application Number
CN202420238538.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2024-12-17
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

During the heating process, the temperature of the bottom surface and the heater contact part are high, and the surface is at a certain distance from the heater, resulting in uneven temperatures and affecting the quality of the plate.

Method used

A heating system including a heating box, a box door and a driving device is designed. Through the reduction and rotation of large gears and pinions, continuous flip and uniform heating of aluminum alloy sheets are realized. The set limit block ensures that the fixed plate is moved upward. Remove the screw to prevent disengagement.

Benefits of technology

The uniform heating of aluminum alloy sheets is achieved, and the problem of affecting the quality of the sheet is avoided due to uneven temperatures.

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Abstract

The utility model relates to the technical field of heating systems, in particular to a heating system for homogenizing aluminum alloy plates, which comprises a heating box, a box door and a driving device, the front end of the heating box is rotatably connected with the box door, the left side of the heating box is fixedly connected with the driving device, the bottom of the heating box is provided with a heating groove, and the bottom of the heating groove is fixedly connected with a heater; the driving device comprises a driving motor, one side, penetrating through the heating box, of a main shaft of the driving motor is fixedly connected with a fixing shaft, the outer side of the fixing shaft is fixedly connected with a pinion, the outer side of the pinion is connected with a large gear in a meshed mode, the inner side of the large gear is fixedly connected with a connecting shaft, the outer side of the connecting shaft is fixedly connected with a connecting plate, and a clamping groove is formed in the upper end of the connecting plate. And through arrangement of a large gear and a small gear, the aluminum alloy plate can be continuously turned over through rotation of the two heat conduction nets through decelerated rotation of the large gear, the uniform heating effect is achieved, and the situation that the quality of the aluminum alloy plate is affected due to uneven heating of the aluminum alloy plate is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of heating systems, in particular to a heating system for homogenizing aluminum alloy plates. Background Art

[0002] The homogenization heating system for aluminum alloy plates selects a certain heat treatment specification, controls the heating speed to a certain corresponding temperature, holds the temperature for a certain period of time, and cools at a certain speed to change the structure of the alloy. Its main purpose is to improve the mechanical properties of the alloy, enhance its corrosion resistance, improve processing performance, and obtain dimensional stability.

[0003] Because the temperature of the various parts of the pressing plate body set in the aluminum alloy plate uniform heating system is not equal during heating, the temperature of the bottom surface of the plate in contact with the heater is high, and the upper surface of the plate is a certain distance away from the heater, resulting in a slightly lower temperature, which makes the plate unevenly heated during the pressing process, affecting the quality of the aluminum alloy plate;

[0004] Therefore, in order to solve the above problems, a heating system for homogenizing aluminum alloy plates is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide a heating system for homogenizing aluminum alloy plates, so as to solve the problem that when heating, the temperature of the bottom surface of the plate in contact with the heater is high, and the upper surface of the plate is a certain distance away from the heater, resulting in a slightly lower temperature, which in turn causes the plate to be heated unevenly during the pressing process, affecting the quality of the aluminum alloy plate.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] The cam is fixedly provided with a toothed plate, and the toothed plate is fixedly provided with a toothed plate, and the toothed plate is fixedly provided with a toothed plate.

[0008] Preferably, the fixed shaft and the connecting shaft are rotatably connected to the inner side of the heating box, the fixed shaft and the connecting shaft are arranged in parallel, the center points of the large gear and the small gear are located on the same horizontal line, and the large gear and the small gear are parallel to each other.

[0009] Preferably, the connecting plate is arranged on the inner side of the heating groove, the upper end of the connecting plate is parallel to the upper end of the heating groove, the connecting plate is engaged with the inner side of the heating groove, and the connecting plate and the fixing plate are parallel to each other.

[0010] Preferably, there are four screws and limit blocks, the screws are parallel to each other, the screws are arranged at the four inner corners of the connecting plate and the fixed plate, the screws are perpendicular to the upper end surfaces of the connecting plate and the fixed plate, and the screws and limit blocks correspond one to one.

[0011] Preferably, the limit block is arranged at the upper end of the fixed plate, and the shape of the limit block is circular. The fixed plate moves up and down through a screw rod, and the bottom of the screw rod is rotatably connected to the upper end of the connecting plate.

[0012] Preferably, two heat-conducting nets are provided, both of which are arranged on the inner side of the connecting plate and the fixing plate. The shape of the heat-conducting nets is square, the heat-conducting nets are parallel to each other, and the center points of the two heat-conducting nets are located on the same vertical line.

[0013] Preferably, there are two of the card plates and card slots, both of which are arranged on both sides of the upper ends of the connecting plate and the fixed plate, and the card plates and card slots are engaged with each other, and are arranged symmetrically on the left and right.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] In the utility model, by setting the large gear and the small gear, through the decelerated rotation of the large gear, the aluminum alloy plate can be continuously flipped through the rotation of the two heat-conducting nets, thereby achieving a uniform heating effect, preventing the aluminum alloy plate from being heated unevenly and affecting the quality of the aluminum alloy plate. The set limit block can ensure that the fixed plate will not separate from the screw when moving upward. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the heating box of the utility model;

[0018] Figure 3 This is a schematic diagram of the installation position structure of the large gear of the utility model;

[0019] Figure 4 It is a partial structural diagram of the driving device of the utility model.

[0020] In the figure: 1. Heating box; 2. Box door; 3. Driving device; 31. Driving motor; 32. Fixed shaft; 33. Small gear; 34. Large gear; 35. Connecting shaft; 36. High temperature resistant box; 37. Motor; 38. Connecting plate; 39. Heat conducting net; 310. Screw; 311. Limit block; 312. Fixed plate; 313. Card slot; 314. Card plate; 4. Heating tank; 5. Heater. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.

[0023] See also Figure 1-4 , the utility model provides a technical solution:

[0024] A heating system for homogenizing aluminum alloy plates includes a heating box 1, a box door 2 and a driving device 3. The front end of the heating box 1 is rotatably connected to the box door 2, the left side of the heating box 1 is fixedly connected to the driving device 3, the bottom of the heating box 1 is provided with a heating groove 4, and the bottom of the heating groove 4 is fixedly connected to a heater 5; the driving device 3 includes a driving motor 31, the main shaft of the driving motor 31 passes through one side of the heating box 1 and is fixedly connected to a fixed shaft 32, the outer side of the fixed shaft 32 is fixedly connected to a small gear 33, the outer side of the small gear 33 is meshed with a large gear 34, and the large gear 3 The inner side of the connecting plate 38 is fixedly connected to the connecting shaft 35, the outer side of the connecting plate 38 is fixedly connected to the connecting shaft 35, the upper end of the connecting plate 38 is provided with a slot 313, the lower end of the connecting plate 38 is fixedly connected to the motor 37, the outer side of the motor 37 is fixedly connected to the high temperature resistant box 36, the main shaft of the motor 37 is fixedly connected to the screw 310, the upper end of the screw 310 is meshed with the fixing plate 312, the lower end of the fixing plate 312 is fixedly connected to the fixing plate 314, the inner side of the center of the fixing plate 312 is fixedly connected to the heat conducting net 39, and the upper end of the screw 310 is fixedly connected to the limit block 311.

[0025] As a further implementation scheme of the above technical solution: by setting a fixed shaft 32, the fixed shaft 32 and the connecting shaft 35 are rotatably connected to the inner side of the heating box 1, the fixed shaft 32 and the connecting shaft 35 are arranged in parallel, the center points of the large gear 34 and the small gear 33 are located on the same horizontal line, and the large gear 34 and the small gear 33 are parallel to each other. Such an arrangement can make the overall structure more reasonable, facilitate slow rotation, and effectively heat the aluminum alloy plate evenly;

[0026] As a further implementation scheme of the above technical solution: by setting a connecting plate 38, the connecting plate 38 is arranged inside the heating tank 4, the upper end of the connecting plate 38 is parallel to the upper end of the heating tank 4, the connecting plate 38 is engaged with the inner side of the heating tank 4, and the connecting plate 38 and the fixing plate 312 are parallel to each other. Such an arrangement can control the aluminum alloy plate to smoothly enter the upper end of the connecting plate 38;

[0027] As a further implementation scheme of the above technical solution: by setting screws 310, there are four screws 310 and limit blocks 311, the screws 310 are parallel to each other, the screws 310 are set at the four inner corners of the connecting plate 38 and the fixing plate 312, the screws 310 are perpendicular to the upper end surfaces of the connecting plate 38 and the fixing plate 312, the screws 310 and the limit blocks 311 correspond one to one, and the set screws 310 can effectively make the connecting plate 38 and the fixing plate 312 engage with each other through the motor 37;

[0028] As a further implementation scheme of the above technical solution: by setting a limit block 311, the limit block 311 is set at the upper end of the fixed plate 312, the limit block 311 is circular in shape, the fixed plate 312 moves up and down by the screw 310, the bottom of the screw 310 is rotatably connected to the upper end of the connecting plate 38, and the limit block 311 can ensure that the fixed plate 312 will not be separated from the screw 310 when moving upward;

[0029] As a further implementation scheme of the above technical solution: by setting the heat-conducting net 39, there are two heat-conducting nets 39, both of which are arranged on the inner side of the connecting plate 38 and the fixing plate 312, the heat-conducting nets 39 are square in shape, the heat-conducting nets 39 are parallel to each other, and the center points of the two heat-conducting nets 39 are located on the same vertical line. With this arrangement, the aluminum alloy plate can be turned over by the rotation of the two heat-conducting nets 39, thereby achieving a uniform heating effect;

[0030] As a further implementation plan of the above technical solution: through the setting of the card plate 314, there are two card plates 314 and card slots 313, and the card plate 314 and card slots 313 are both set on both sides of the upper end of the connecting plate 38 and the fixed plate 312. The card plate 314 and the card slot 313 are engaged with each other, and the card plate 314 and the card slot 313 are set symmetrically on the left and right. The set card plate 314 facilitates the fixation of the connecting plate 38 and the fixed plate 312.

[0031] Workflow: When the staff needs to heat the aluminum alloy plate, first open the box door 2 set on the outside of the heating box 1, and then put the prepared aluminum alloy plate into the inner side of the heat-conducting net 39 between the connecting plate 38 and the fixed plate 312. The heat-conducting net 39 can make the aluminum alloy plate have a better heating effect. Then, by controlling the motor 37, the screw 310 is driven to rotate. The fixed plate 312 set at the upper end of the connecting plate 38 will drive the fixed plate 312 to move downward through the rotation of the screw 310. When moving downward, the card plate 314 set at the bottom of the fixed plate 312 will move downward, thereby engaging the card slot 313 set at the upper end of the connecting plate 38, thereby fixing the connecting plate 38 and the fixed plate 312, place the aluminum alloy plate between the two heat-conducting nets 39, and then control the drive motor 31 to rotate, thereby driving the small gear 33 to rotate. The small gear 33 rotates and drives the large gear 34 to rotate slowly through meshing, thereby driving the connecting plate 38 and the fixed plate 312 to rotate. While rotating, the staff will control the heating box 1 to operate, which can effectively achieve uniform heating of the aluminum alloy plate through the deceleration mechanism to prevent uneven heating. After the heating is completed, the staff will control the drive motor 31 to stop rotating, and at the same time control the motor 37 to move the fixed plate 312 upward. The set limit block 311 can ensure that the fixed plate 312 is separated from the screw 310 when moving upward.

[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A heating system for homogenizing an aluminum alloy plate, comprising a heating box (1), a box door (2) and a driving device (3), characterized in that: The front end of the heating box (1) is rotatably connected to a box door (2), the left side of the heating box (1) is fixedly connected to a driving device (3), the bottom of the heating box (1) is provided with a heating groove (4), and the bottom of the heating groove (4) is fixedly connected to a heater (5); The driving device (3) comprises a driving motor (31), the main shaft of the driving motor (31) passing through one side of the heating box (1) and being fixedly connected to a fixed shaft (32), the outer side of the fixed shaft (32) being fixedly connected to a small gear (33), the outer side of the small gear (33) being meshingly connected to a large gear (34), the inner side of the large gear (34) being fixedly connected to a connecting shaft (35), the outer side of the connecting shaft (35) being fixedly connected to a connecting plate (38), the upper end of the connecting plate (38) being provided with a slot (313) The lower end of the connecting plate (38) is fixedly connected to a motor (37), the outer side of the motor (37) is fixedly connected to a high temperature resistant box (36), the main shaft of the motor (37) is fixedly connected to a screw rod (310), the upper end of the screw rod (310) is meshingly connected to a fixing plate (312), the lower end of the fixing plate (312) is fixedly connected to a clamping plate (314), the inner side of the center of the fixing plate (312) is fixedly connected to a heat conducting net (39), and the upper end of the screw rod (310) is fixedly connected to a limiting block (311).

2. A heating system for homogenizing aluminum alloy plates according to claim 1, characterized in that: The fixed shaft (32) and the connecting shaft (35) are rotatably connected to the inner side of the heating box (1); the fixed shaft (32) and the connecting shaft (35) are arranged in parallel; the center points of the large gear (34) and the small gear (33) are located on the same horizontal line; and the large gear (34) and the small gear (33) are parallel to each other.

3. The heating system for homogenizing aluminum alloy plates according to claim 1, characterized in that: The connecting plate (38) is arranged on the inner side of the heating groove (4), the upper end of the connecting plate (38) is parallel to the upper end of the heating groove (4), the connecting plate (38) is engaged on the inner side of the heating groove (4), and the connecting plate (38) and the fixing plate (312) are parallel to each other.

4. The heating system for homogenizing aluminum alloy plates according to claim 1, characterized in that: There are four screw rods (310) and four limit blocks (311). The screw rods (310) are parallel to each other. The screw rods (310) are arranged at the four inner corners of the connecting plate (38) and the fixing plate (312). The screw rods (310) are perpendicular to the upper end surfaces of the connecting plate (38) and the fixing plate (312). The screw rods (310) and the limit blocks (311) correspond to each other one by one.

5. The heating system for homogenizing aluminum alloy plates according to claim 1, characterized in that: The limit block (311) is arranged at the upper end of the fixing plate (312); the limit block (311) is circular in shape; the fixing plate (312) moves up and down via a screw rod (310); the bottom of the screw rod (310) is rotatably connected to the upper end of the connecting plate (38).

6. The heating system for homogenizing aluminum alloy plates according to claim 1, characterized in that: Two heat-conducting nets (39) are provided, and both of the heat-conducting nets (39) are provided inside the connecting plate (38) and the fixing plate (312). The shape of the heat-conducting nets (39) is square, and the heat-conducting nets (39) are parallel to each other, and the center points of the two heat-conducting nets (39) are located on the same vertical line.

7. The heating system for homogenizing aluminum alloy plates according to claim 1, characterized in that: Two of the clamping plates (314) and the clamping slots (313) are provided, and both the clamping plates (314) and the clamping slots (313) are provided at both sides of the upper ends of the connecting plate (38) and the fixing plate (312), and the clamping plates (314) and the clamping slots (313) are mutually engaged, and the clamping plates (314) and the clamping slots (313) are provided in a bilaterally symmetrical manner.