Operation auxiliary device of bridge floor asphalt construction vehicle

By designing a combination device of asphalt material box and guide trough on the bridge deck asphalt construction truck, the problem of difficult to control the discharge of asphalt construction trucks is solved, and more uniform asphalt paving is achieved, and construction efficiency and safety are improved.

CN222183074UActive Publication Date: 2024-12-17CHINA 19TH METALLURGICAL CORP
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Patent Information

Application Number
CN202420270298.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-04
Publication Date
2024-12-17
Estimated Expiration
2034-02-04

AI Technical Summary

Technical Problem

During the asphalt construction process of the bridge deck, the asphalt construction truck is difficult to control the discharge, resulting in serious problems of uneven paving.

Method used

A bridge deck asphalt construction vehicle operation auxiliary device is designed, including an asphalt box and a guide groove. It is installed to the rear of the car through the connecting plate of the guide groove, forming a closed channel around it, controlling the discharge port of the asphalt to ensure the asphalt. The material flows evenly through the discharge port, and improves operational convenience through the operating platform and drive mechanism.

Benefits of technology

It realizes a more uniform discharge of asphalt material, improves paving uniformity and efficiency, avoids the problem of operating platforms colliding on the ground during carriage dumping, and ensures reliable construction operations for workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an operation auxiliary device for a bridge floor asphalt construction vehicle, belongs to the field of asphalt spreading, and aims to enable discharging to be more uniform. Comprising an asphalt material box and a material guide groove, the material guide groove comprises a front baffle, a left end plate and a right end plate, and a through groove penetrating up and down is defined by the front baffle, the left end plate and the right end plate; the other side, connected with the front baffle, of the left end plate and the other side, connected with the front baffle, of the right end plate are each provided with a connecting plate matched with the tail of a compartment of the asphalt construction vehicle. The asphalt material box is of a hollow box body structure; the material guiding groove is formed in the top of the asphalt material box, the bottom end of the through groove communicates with an inner cavity of the asphalt material box, and a discharging opening communicating with the inner cavity of the asphalt material box is formed in the bottom of the asphalt material box; and an asphalt paving channel is formed by the through groove of the material guide groove, the inner cavity of the asphalt material box and the material outlet. And the constant discharge port is matched with the asphalt material box, so that the asphalt material flows out of the discharge port more uniformly, the amount of the asphalt discharged from the discharge port is relatively easier to control, and uniform paving is facilitated.
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Description

Technical Field

[0001] The utility model belongs to the field of asphalt spreading, in particular to an operation auxiliary device for a bridge deck asphalt construction vehicle. Background Art

[0002] As my country has vigorously developed infrastructure in recent years, more and more new bridges have been built. Asphalt pavement has many advantages such as smooth surface, comfortable driving, low vibration, low noise, wear resistance, no dust and easy cleaning, etc., almost all bridges now use asphalt pavement.

[0003] At present, asphalt bridge deck construction is carried out with asphalt construction vehicles. Figure 1 As shown, the asphalt construction vehicle 8 comprises a vehicle body 81 and a tail baffle 82 located at the rear of the vehicle body 81 for blocking the rear opening. The top end of the tail baffle 82 is hinged to the rear of the vehicle body 81. After the asphalt construction vehicle 8 transports the asphalt material to the construction site, as shown in FIG. Figure 2 As shown, the carriage 81 of the asphalt construction vehicle 8 is lifted up, and the head of the carriage 81 is lifted up, so that the bottom plate of the carriage 81 is inclined. At this time, an opening is formed between the rear of the carriage 81 and the rear baffle 82, and the asphalt in the carriage 81 flows out from the opening to the road surface. The asphalt transport vehicle 8 pours the asphalt from the opening while moving, and paving is achieved by controlling the vehicle speed. The size of the opening is determined by two factors: first, the height of the carriage 81 of the asphalt transport vehicle 8; and second, the thrust of the asphalt on the rear baffle 82 when the asphalt passes through the opening. Since the amount of asphalt poured from the carriage to the opening position is difficult to control, it affects the size of the opening, so that the amount of asphalt coming out of the opening is difficult to control, resulting in a serious problem of uneven paving. Utility Model Content

[0004] The utility model aims to provide an auxiliary device for bridge deck asphalt construction vehicles, which can solve the problem that the discharge of materials from the current asphalt construction vehicles is difficult to control and make the discharge more uniform.

[0005] The technical solution adopted by the utility model is: an auxiliary device for bridge deck asphalt construction vehicle operation, including an asphalt material box and a material guide trough;

[0006] The material guide trough includes a front baffle, a left end plate located at the left end of the front baffle, and a right end plate located at the right end of the front baffle, and the front baffle, and the left end plate and the right end plate are surrounded to form a through trough that passes through from top to bottom; a connecting plate adapted to the rear of the asphalt construction vehicle is respectively provided on the other side where the left end plate is connected to the front baffle and the other side where the right end plate is connected to the front baffle;

[0007] The asphalt material box has a hollow box structure; the material guide trough is arranged at the top of the asphalt material box, and the bottom end of the through trough is connected to the inner cavity of the asphalt material box, and a discharge port connected to the inner cavity of the asphalt material box is arranged at the bottom of the asphalt material box; the through trough of the material guide trough, the inner cavity of the asphalt material box and the discharge port form an asphalt paving channel.

[0008] Furthermore, a train carriage mounting hole is vertically arranged on the upper edge of the connecting plate.

[0009] Furthermore, the connecting plate is a folded edge that is folded inwardly along the material guiding trough.

[0010] Furthermore, a window is provided on the front baffle which vertically penetrates the top of the front baffle, and the window divides the front baffle into a bottom baffle area located at the bottom of the window, a left baffle area located on the left side of the window, and a right baffle area located on the right side of the window; the left baffle area and the right baffle area are symmetrical about the window.

[0011] Furthermore, along the vertical direction, the window is in the shape of a trapezoid that is larger at the top and smaller at the bottom.

[0012] Furthermore, the discharge port is located at the bottom of the front side of the asphalt tank.

[0013] Furthermore, an operating platform is provided on the front side of the material guide trough, and the height of the operating platform is higher than that of the material discharge port. The operating platform and the material guide trough are connected via a suspension rod, the bottom end of the suspension rod is fixed to the operating platform, and the top end is hinged to the material guide trough; and a driving mechanism is provided between the operating platform and the asphalt material box to drive the operating platform to rotate away from the asphalt material box.

[0014] Furthermore, the driving mechanism includes an adjusting screw threadedly connected to the middle of the boom, the adjusting screw passes through one end of the boom and rests against the asphalt material box, and a driving handle is provided at the other end.

[0015] Furthermore, a protective railing is provided on the periphery of the operating platform.

[0016] The beneficial effects of the utility model are as follows: the bridge deck asphalt construction vehicle operation auxiliary device disclosed by the utility model is installed on the vehicle body through the connecting plate of the material guide trough; the asphalt material in the vehicle body is introduced into the asphalt material box through the material guide trough, and then the asphalt material is paved through the discharge port of the asphalt material box; the constant discharge port cooperates with the asphalt material box, so that the asphalt material flows out through the discharge port more evenly, and the amount of asphalt coming out of the discharge port is relatively easier to control, which is more conducive to uniform paving.

[0017] The setting of the operating platform allows workers to assist in asphalt paving, which further improves paving uniformity and also improves paving efficiency.

[0018] By driving the operating platform to rotate, the problem that the operating platform may collide with the ground during the dumping of the carriage can be effectively solved, allowing workers to work reliably on the operating platform. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the transportation status of the bridge deck asphalt construction vehicle;

[0020] Figure 2 Schematic diagram of a bridge deck asphalt construction vehicle pouring asphalt;

[0021] Figure 3 This is a schematic diagram of the structure of the auxiliary device for bridge deck asphalt construction vehicle disclosed in the utility model;

[0022] Figure 4 for Figure 3 Left view of

[0023] Figure 5 It is a structural schematic diagram of the utility model installed at the rear of a carriage.

[0024] In the figure, there are asphalt material box 1, material guide trough 2, front baffle 21, window 21A, bottom material baffle area 21B, left material baffle area 21C, right material baffle area 21D, left end plate 22, right end plate 23, connecting plate 24, carriage mounting hole 24A, material discharge port 3, operating platform 4, hanging rod 5, guardrail 6, adjusting screw 7, asphalt construction vehicle 8, carriage 81, and tail baffle 82. DETAILED DESCRIPTION

[0025] The present invention is further described below in conjunction with the accompanying drawings and embodiments:

[0026] In the present invention, the terms "horizontal", "vertical", "upper", "lower", "front", "back", "left", "right", "top", "bottom" and the like indicate directions or positional relationships based on the attached Figure 3 The orientation or position relationship shown is only for the convenience of describing the present invention, and does not indicate or imply that the device or element must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0027] Bridge deck asphalt construction vehicle operation auxiliary device, such as Figure 3 and Figure 4 As shown, it includes an asphalt material box 1 and a material guide trough 2; the material guide trough 2 includes a front baffle 21, a left end plate 22 located at the left end of the front baffle 21, and a right end plate 23 located at the right end of the front baffle 21, and is surrounded by the front baffle 21, the left end plate 22 and the right end plate 23 to form a through groove that passes through from top to bottom; a connecting plate 24 adapted to the rear of the asphalt construction vehicle is respectively provided on the other side where the left end plate 22 is connected to the front baffle 21 and the other side where the right end plate 23 is connected to the front baffle 21;

[0028] The asphalt material box 1 has a hollow box structure; the material guide trough 2 is arranged at the top of the asphalt material box 1, and the bottom end of the through trough is connected to the inner cavity of the asphalt material box 1, and a discharge port 3 connected to the inner cavity of the asphalt material box 1 is arranged at the bottom of the asphalt material box 1; the through trough of the material guide trough 2, the inner cavity of the asphalt material box 1 and the discharge port 3 form an asphalt paving channel.

[0029] The bridge deck asphalt construction vehicle operation auxiliary device disclosed in the utility model is used in conjunction with the asphalt construction vehicle, and the connecting plate 24 of the material guide trough 2 is used to be connected to the rear of the vehicle compartment of the asphalt construction vehicle.

[0030] Asphalt construction truck Figure 1 As shown, it includes a carriage 81 and a tail baffle 82 blocking the rear of the carriage. Figure 5 As shown, the connecting plate 24 on the left side of the material guide trough 2 is installed on the left side of the rear of the carriage 81, the connecting plate 24 on the right side of the material guide trough 2 is installed on the right side of the rear of the carriage 81, and the front baffle 21 is in front of the baffle 82 at the rear of the asphalt construction vehicle. It should be confirmed that the length of the material guide trough 2 matches the width of the carriage 81. In this way, a passage closed on all sides can be formed between the carriage 81 and the material guide trough 2. When the carriage 81 is lifted and discharged, an outlet is formed between the rear baffle 82 and the rear of the carriage 81. The front baffle 21 of the material guide trough 2 can also limit the rear baffle 82, controlling the rear baffle 82 to flip and increase the outlet under the extrusion of the asphalt material. The asphalt in the carriage 81 enters the material guide trough 2 through the outlet, flows into the asphalt material box 1 through the channel of the material guide trough 2, and then flows out from the discharge port 3 of the asphalt material box 1. In this way, an asphalt material channel enclosed on all sides is formed by the material guide trough 2, the vehicle rear baffle 82 and the asphalt material box 1, so that the asphalt road can only be discharged through the discharge port 3, thereby avoiding leakage of asphalt material. At the same time, since the discharge port 3 of the asphalt material box 1 is of fixed size and the capacity of the asphalt material box 1 is much smaller than the capacity of the vehicle body 81, when the asphalt material box 1 is filled with asphalt, the asphalt will flow out evenly through the discharge port 3, that is, the amount of asphalt coming out of the discharge port 3 is relatively easier to control, which is more conducive to uniform paving.

[0031] The connecting plate 24 can be directly welded to the carriage 81. In this embodiment, in order to facilitate disassembly and replacement, preferably, a carriage mounting hole 24A is vertically provided on the connecting plate 24. The connecting plate 24 is connected to the rear of the carriage 81 by a connecting bolt assembly installed in the carriage mounting hole 24A, which is convenient for disassembly and removal.

[0032] When the width of the carriage 81 is constant, if the connecting plate 24 is located in the material guide trough 2 in the transverse direction, that is, the connecting plate 24 on the left side is located on the left side of the left end plate 22, and the connecting plate 24 on the right side is located on the right side of the right end plate 23, the through-channel width of the material guide trough 2 will be reduced. In order not to affect the spatial size of the through-channel, preferably, the connecting plate 24 is a folded edge folded inward in the transverse direction of the material guide trough 2. That is, the connecting plate 24 on the left side is located on the right side of the left end plate 22, and the connecting plate 24 on the right side is located on the left side of the right end plate 23.

[0033] The front baffle 21 can be a whole square plate. In order to reduce the overall weight of the bridge deck asphalt construction vehicle operation auxiliary device, preferably, a window 21A is opened on the front baffle 21 which vertically penetrates the top of the front baffle 21, and the window 21A divides the front baffle 21 into a bottom baffle area 21B located at the bottom of the window 21A, a left baffle area 21C located on the left side of the window 21A, and a right baffle area 21D located on the right side of the window 21A; the left baffle area 21C and the right baffle area 21D are symmetrical about the window 21A.

[0034] The window 21A may be square, but in order to reduce the degree of deformation of the front baffle 21 due to the action of the rear baffle 82 and the asphalt material, preferably, the window 21A is trapezoidal in shape with a larger upper portion and a smaller lower portion along the vertical direction.

[0035] The discharge port 3 is located at the bottom of the front side of the asphalt tank 1 .

[0036] In order to facilitate workers to stand and assist in asphalt construction, preferably, an operating platform 4 is provided on the front side of the material guide trough 2. In order to avoid the operating platform 4 interfering with the discharge of the material outlet 3, the height of the operating platform 4 is higher than the position of the material outlet 3. In order to avoid the problem that the operating platform 4 may hit the ground due to the rotation of the carriage 81 during the dumping process, the operating platform 4 is connected to the material guide trough 2 through a suspension rod 5, the bottom end of the suspension rod 5 is fixed to the operating platform 4, and the top end is suspended and hinged to the material guide trough 2; and a driving mechanism is provided between the operating platform 4 and the asphalt tank 1 to drive the operating platform 4 to rotate away from the asphalt tank 1.

[0037] The driving mechanism can be a hydraulic cylinder or a pneumatic cylinder supported between the asphalt tank 1 and the operating platform 4. In order to save costs, preferably, the driving mechanism includes an adjusting screw 7 threadedly connected to the middle of the boom 5. The adjusting screw 7 passes through one end of the boom 5 and rests against the asphalt tank 1, and a driving handle is provided at the other end.

[0038] In order to protect the workers standing on the operating platform 4 and improve safety, preferably, a protective railing 6 is provided on the outer periphery of the operating platform 4 .

Claims

1. Bridge deck asphalt construction vehicle operation auxiliary device, Features: It comprises an asphalt material box (1) and a material guide trough (2); The material guide trough (2) comprises a front baffle (21), a left end plate (22) located at the left end of the front baffle (21), and a right end plate (23) located at the right end of the front baffle (21); a through trough which is through from top to bottom is formed by the front baffle (21), the left end plate (22), and the right end plate (23); a connecting plate (24) adapted to the rear of the vehicle compartment of the asphalt construction vehicle is respectively arranged on the other side where the left end plate (22) is connected to the front baffle (21) and the other side where the right end plate (23) is connected to the front baffle (21); The asphalt material box (1) is in the form of a hollow box structure; the guide groove (2) is arranged at the top of the asphalt material box (1), and the bottom end of the through groove is connected to the inner cavity of the asphalt material box (1); a discharge port (3) connected to the inner cavity of the asphalt material box (1) is arranged at the bottom of the asphalt material box (1); the through groove of the guide groove (2), the inner cavity of the asphalt material box (1) and the discharge port (3) form an asphalt paving channel.

2. The bridge deck asphalt construction vehicle operation auxiliary device as claimed in claim 1, Features: A train compartment mounting hole (24A) is vertically arranged on the connecting plate (24).

3. The bridge deck asphalt construction vehicle operation auxiliary device according to claim 1 or 2, Features: The connecting plate (24) is a folded edge that is folded inwardly along the material guide trough (2).

4. The bridge deck asphalt construction vehicle operation auxiliary device according to claim 1 or 2, Features: The front baffle (21) is provided with a window (21A) which vertically penetrates the top of the front baffle (21), and the window (21A) divides the front baffle (21) into a bottom material stopper area (21B) located at the bottom of the window (21A), a left material stopper area (21C) located at the left side of the window (21A), and a right material stopper area (21D) located at the right side of the window (21A); the left material stopper area (21C) and the right material stopper area (21D) are symmetrical with respect to the window (21A).

5. The bridge deck asphalt construction vehicle operation auxiliary device as claimed in claim 4, Features: In the vertical direction, the window (21A) is in the shape of a trapezoid that is larger at the top and smaller at the bottom.

6. The bridge deck asphalt construction vehicle operation auxiliary device according to claim 1 or 2, Features: The discharge port (3) is located at the bottom of the front side of the asphalt material box (1).

7. The bridge deck asphalt construction vehicle operation auxiliary device according to claim 1 or 2, Features: An operating platform (4) is arranged on the front side of the material guide trough (2), the operating platform (4) is located at a height higher than the material outlet (3), the operating platform (4) and the material guide trough (2) are connected via a suspension rod (5), the bottom end of the suspension rod (5) is fixed to the operating platform (4), and the top end is suspended and hinged to the material guide trough (2); and a driving mechanism for driving the operating platform (4) to rotate away from the asphalt material box (1) is arranged between the operating platform (4) and the asphalt material box (1).

8. The bridge deck asphalt construction vehicle operation auxiliary device as claimed in claim 7, Features: The driving mechanism comprises an adjusting screw (7) threadedly connected to the middle of the suspension rod (5); one end of the adjusting screw (7) passes through the suspension rod (5) and abuts against the asphalt material box (1); the other end is provided with a driving handle.

9. The bridge deck asphalt construction vehicle operation auxiliary device as claimed in claim 7, Features: A protective railing (6) is arranged on the outer periphery of the operating platform (4).