Excavator bucket convenient to replace

By using the design of limiting mechanism and rotating components in the excavator bucket, the problem of low bucket teeth replacement efficiency is solved, the rapid replacement of bucket teeth and the improvement of material discharge efficiency is achieved, and the service life of the bucket is extended.

CN222183507UActive Publication Date: 2024-12-17JIANGSU DONGYU CONSTR MASCH CO LTD
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Patent Information

Application Number
CN202420634514.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2024-12-17
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

The existing excavator bucket is troublesome to operate when replacing the bucket teeth, especially when multiple bucket teeth are replaced, which consumes a lot of time and affects the working efficiency.

Method used

The limiting mechanism and rotation assembly are adopted, and the design of fixing holes and fixing grooves allows the bucket teeth to be replaced without rotating the pins one by one, and the stable connection and replacement of the bucket teeth are achieved through the fixing of the limiting bolts and limiting plates. It facilitates staff to quickly replace the bucket teeth.

Benefits of technology

It improves the efficiency of bucket teeth replacement, saves time, increases the thickness of the bottom end of the bucket body, reduces wear, extends service life, and improves material discharge efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of excavators, and discloses an excavator bucket convenient to replace, the excavator bucket mainly comprises an excavator bucket mechanism, bucket teeth and a limiting mechanism, the bucket teeth are arranged at the front end of the bottom of the excavator bucket mechanism, the limiting mechanism is arranged in the bottom end of the excavator bucket mechanism, and the limiting mechanism is located behind the bucket teeth. According to the excavator bucket, the fixing holes are formed in the fixing plates, the bucket teeth are connected in the fixing holes in a sleeved mode, the fixing grooves are formed in the bottom end of the interior of the excavator bucket body, and the limiting blocks are fixedly arranged in the fixing grooves of the excavator bucket body through the limiting plates and the limiting bolts; when the bucket teeth are replaced, the limiting bolt is rotated firstly to enable the limiting plate to be detached from the bucket body, so that the limiting block is separated from the bucket body, a worker can replace the bucket teeth one by one according to requirements, the connection mode of the bucket teeth is effectively changed, the bucket teeth are convenient to replace, the pin shafts do not need to be rotated repeatedly one by one, time is effectively saved, and working efficiency is improved. The working efficiency of the device is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of excavators, and in particular to an excavator bucket that is easily replaceable. Background Art

[0002] An excavator is an earth-moving machine that uses a bucket to dig materials above or below the surface of the machine and load them into a transport vehicle or unload them to a stockpile. The materials it digs are mainly soil, coal, silt, and pre-loosened soil and rocks. The bucket is the component of the excavator that directly contacts the soil. The excavator can use mechanisms such as the bucket arm and the oil cylinder to drive the bucket to perform excavation work. Existing excavator buckets are usually arc-shaped solid buckets, and a number of bucket teeth are set at the front end of the bucket, so that the earth can be fully excavated and loaded.

[0003] However, the existing excavator bucket still has some defects during use: the bucket teeth will wear out and fail after long-term use and need to be replaced, and the existing bucket teeth are connected by pins. When disassembling, the pins need to be taken out manually, and then the bucket teeth are replaced, which is troublesome to operate. Especially when replacing a large number of bucket teeth, the staff need to replace them one by one, which will waste a lot of time and thus affect work efficiency. Utility Model Content

[0004] The present application proposes an excavator bucket that is easy to replace, which has the advantages of changing the connection method of bucket teeth and improving replacement efficiency, and is used to solve the problem of slow work efficiency when multiple bucket teeth need to be replaced.

[0005] To achieve the above purpose, the present application adopts the following technical solution: an excavator bucket that is easy to replace, comprising:

[0006] A bucket mechanism for digging and loading earth and materials;

[0007] Bucket teeth: Bucket teeth are provided at the bottom front end of the bucket mechanism to increase the excavation of earth and materials;

[0008] A limiting mechanism is provided inside the bottom end of the bucket mechanism, and the limiting mechanism is located behind the bucket teeth and is used to limit and fix the bucket teeth.

[0009] Furthermore, the bucket mechanism comprises:

[0010] A bucket body, wherein the bucket body is in a bucket shape;

[0011] A fixed shell, the top end of the bucket body being fixedly connected with the fixed shell;

[0012] A lug plate, wherein the top of the middle portion of the fixed shell is fixedly connected with the lug plate, and the number of the lug plates is two;

[0013] A fixing plate is fixedly connected to the bottom front end of the bucket body, and the top end of the fixing plate is higher than the bottom end of the bucket body.

[0014] Furthermore, a fixing hole is opened inside the fixing plate, and the top view cross-sectional shape of the fixing hole is "T"-shaped. The fixing plate is movably connected to the bucket teeth through the fixing hole. The number of the bucket teeth is several, and the bucket teeth correspond to the fixing holes one by one.

[0015] Furthermore, the limiting mechanism includes:

[0016] A limit block is provided with a fixing groove at the bottom of the bucket body near the bucket teeth, and the bucket body is movably connected with the limit block through the fixing groove, the top height of the limit block is flush with the top height of the fixing plate, and one side of the limit block is in contact with the bucket teeth;

[0017] A limit plate, both sides of the top of the limit block are fixedly connected to the limit plate, and the cross-sectional shape of the limit plate is a triangle, and one side of the limit plate is in contact with the side wall of the bucket body;

[0018] A limiting bolt, a threaded hole is provided on the wall surface of the limiting plate, and a threaded groove is provided on the side wall of the bucket body. The limiting bolt passes through the threaded hole of the limiting plate and is movably connected with the threaded groove of the bucket body.

[0019] Furthermore, the limiting mechanism also includes:

[0020] A rotating assembly is movably provided at one end of the limiting mechanism, and the rotating assembly is located at one end of the limiting mechanism away from the bucket teeth, so as to improve the discharge efficiency of earth and material.

[0021] Furthermore, the rotating assembly comprises:

[0022] A rotating rod, wherein a rotating groove is provided on the upper half of one end of the limit block, and the rotating groove is located at the end of the limit block away from the bucket tooth, the limit block is fixedly connected to both ends of the rotating rod through the rotating groove, and the length of the rotating rod is equal to the distance between the two limit plates;

[0023] The rotating plate is in the shape of a "convex" character, and both sides of the rotating plate are in contact with the bucket body. One end of the rotating plate is movably connected to the rotating rod, and the rotation range of the rotating plate is 0 degrees to 40 degrees. The limit blocks and the wall surfaces of the limit plate in contact with both sides of the rotating plate are provided with side grooves.

[0024] Furthermore, a plurality of discharge holes are provided at the bottom end of the bucket body corresponding to the position of the rotating plate.

[0025] This application has the following beneficial effects:

[0026] The excavator bucket that is easy to replace provided by the present application is provided with a fixing hole inside a fixing plate, and the bucket teeth are sleeved in the fixing hole, a fixing groove is provided at the inner bottom end of the bucket body, and a limit block is fixedly arranged in the fixing groove of the bucket body through the limit plate and the limit bolt. When the staff needs to replace the bucket teeth, the limit bolt is first rotated to remove the limit plate from the bucket body, thereby realizing the separation of the limit block from the bucket body. In this way, the staff can replace the bucket teeth one by one according to the needs, effectively changing the connection mode of the bucket teeth, making it easy to replace the bucket teeth without rotating the pin shaft one by one for multiple times, thereby effectively saving time and improving the working efficiency of the device.

[0027] By setting the limiting mechanism in the bucket body, not only can the bucket teeth be limited and stabilized, but the thickness of the bottom end of the bucket body can also be effectively increased, the degree of wear of the bottom end of the bucket body by the loaded materials can be reduced, and the service life of the bucket body can be extended.

[0028] Through the movable setting of the rotating assembly at the rear end of the limit block, when the bucket mechanism needs to dump materials, the rotating assembly rotates in the direction of the bucket teeth, effectively pushing the materials inside the bucket body to move outwards, thereby improving the material discharge efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The accompanying drawings, which constitute a part of the specification, illustrate embodiments disclosed in the present application and, together with the description, serve to explain the principles disclosed in the present application.

[0030] The present application can be more clearly understood from the following detailed description with reference to the accompanying drawings, in which:

[0031] Figure 1 This is a three-dimensional top view of the overall structure of this application;

[0032] Figure 2 This is the overall upward-looking three-dimensional structure diagram in this application;

[0033] Figure 3 It is a three-dimensional structural diagram of the overall section in this application;

[0034] Figure 4 It is a three-dimensional structural diagram of the bucket mechanism in this application;

[0035] Figure 5 This is a three-dimensional structural diagram of the bucket body, fixed shell and lug plate in this application;

[0036] Figure 6 It is a three-dimensional structural diagram of the fixing plate in this application;

[0037] Figure 7 It is a three-dimensional structural diagram of the fixed plate and bucket teeth in this application;

[0038] Figure 8It is a cross-sectional three-dimensional structural diagram of the fixed plate and bucket teeth in this application;

[0039] Fig. 9 It is a three-dimensional structural diagram of the limiting mechanism in this application;

[0040] Fig.10 This is a three-dimensional structural diagram of the limit block, limit plate and limit bolt in this application;

[0041] Fig.11 This is a three-dimensional structural diagram of the rotating component in this application;.

[0042] In the figure: 1. bucket mechanism; 11. bucket body; 12. fixed shell; 13. ear plate; 14. fixed plate; 2. bucket teeth; 3. limit mechanism; 31. limit block; 32. limit plate; 33. limit bolt; 4. rotating assembly; 41. rotating rod; 42. rotating plate. DETAILED DESCRIPTION

[0043] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0044] Embodiment 1

[0045] Easy-to-change excavator bucket, including:

[0046] See also Figure 1-Figure 8 The bucket mechanism 1 is used for excavating and loading earth and materials. The bucket mechanism 1 consists of a bucket body 11, a fixed shell 12, a lug plate 13 and a fixed plate 14. The bucket body 11 is in the shape of a bucket, and can load earth and materials into it, and use the walking function of the excavator to realize the transfer of earth and materials. The top of the bucket body 11 is fixedly connected with the fixed shell 12, and the middle top of the fixed shell 12 is fixedly connected with the lug plate 13, and the number of the lug plates 13 is two, which is used to connect the dipper arm of the excavator. The bottom front end of the bucket body 11 is fixedly connected with the fixed plate 14, and the top height of the fixed plate 14 is higher than the bottom end height of the bucket body 11, which is used to improve the convenience of installing and disassembling the bucket tooth 2.

[0047] See also Figure 1-Figure 3 , Figure 7-Figure 8, bucket teeth 2, bucket teeth 2 are arranged at the bottom front end of the bucket mechanism 1, which are used to increase the excavation of earth and materials. Specifically, a fixing hole is opened inside the fixing plate 14, and the top-view cross-sectional shape of the fixing hole is "T"-shaped. The fixing plate 14 is movably connected with the bucket teeth 2 through the fixing holes. There are a number of bucket teeth 2, and the bucket teeth 2 correspond to the fixing holes one by one. The staff can connect the bucket teeth 2 to the fixing plate 14 along the fixing holes one by one, effectively changing the connection method of the original bucket teeth 2, so that the bucket teeth 2 can be disassembled and installed without rotating the pin shaft, thereby improving the convenience of operation and saving time and effort.

[0048] See also Figure 1-Figure 5 , Figure 9-10 , limiting mechanism 3, a limiting mechanism 3 is arranged inside the bottom end of the bucket mechanism 1, and the limiting mechanism 3 is located behind the bucket tooth 2, which is used to limit and fix the bucket tooth 2 to improve the stability of the bucket tooth 2 setting. The limiting mechanism 3 is composed of a limiting block 31, a limiting plate 32 and a limiting bolt 33. A fixing groove is opened at the bottom end of the bucket body 11 near the bucket tooth 2, and the bucket body 11 is movably connected with the limiting block 31 through the fixing groove. The top height of the limiting block 31 is flush with the top height of the fixing plate 14. One side of the limiting block 31 is in contact with the bucket tooth 2, which can fully limit the bucket tooth 2, thereby improving the stability of the bucket tooth 2 setting. Both sides of the top of the limiting block 31 are fixedly connected to the limiting The plate 32 has a cross-sectional shape of a triangle, one side of the limit plate 32 is fitted with the side wall of the bucket body 11, so that the limit block 31 and the limit plate 32 can fully contact the inside of the bucket body 11, thereby ensuring the stability of the setting of the limit mechanism 3, a threaded hole is provided on the wall surface of the limit plate 32, and a threaded groove is provided on the side wall of the bucket body 11, a limit bolt 33 passes through the threaded hole of the limit plate 32, and is movably connected with the threaded groove of the bucket body 11, the limit bolt 33 can be used to realize the limit plate 32 and the limit block 31 Stably connected inside the bucket body 11, and at the same time, it is convenient for the staff to use the limit bolt 33 to remove the limit plate 32 and the limit block 31.

[0049] Embodiment 2

[0050] On the basis of the first embodiment, the limiting mechanism 3 further includes:

[0051] See also Figure 1-Figure 5 , Figure 9-11, a rotating assembly 4, a rotating assembly 4 is movably provided at one end of the limiting mechanism 3, and the rotating assembly 4 is located at the end of the limiting mechanism 3 away from the bucket tooth 2, which is used to improve the discharge efficiency of earthwork materials. The rotating assembly 4 is composed of a rotating rod 41 and a rotating plate 42. A rotating groove is provided on the upper half of one end of the limiting block 31, and the rotating groove is located at the end of the limiting block 31 away from the bucket tooth 2. The limiting block 31 is fixedly connected to both ends of the rotating rod 41 through the rotating groove, and the length of the rotating rod 41 is equal to the distance between the two limiting plates 32, which effectively ensures that the rotating assembly 4 can be stably set on the limiting mechanism 3, thereby improving the stability of the rotating assembly 4 when in use. The shape of the rotating plate 42 is a "convex" shape, and both sides of the rotating plate 42 In contact with the bucket body 11, one end of the rotating plate 42 is movably connected to the rotating rod 41, and the rotation range of the rotating plate 42 is 0 degrees to 40 degrees. When the bucket mechanism 1 is loaded with earth and materials, the rotating plate 42 is parallel to the bottom end of the bucket body 11. When the bucket mechanism 1 unloads earth and materials, the rotating plate 42 rotates upward to push the earth and materials to move outward, thereby improving the discharge efficiency of the bucket mechanism 1. The wall surfaces of the limit blocks 31 and the limit plates 32 in contact with both sides of the rotating plate 42 are provided with side grooves to provide rotation space for the rotating plate 42 to rotate around the rotating rod 41. A plurality of discharge holes are provided at the bottom end of the bucket body 11 corresponding to the position of the rotating plate 42, which can fully discharge the residual earth and materials in the bucket body 11.

[0052] The usage of this application works as follows:

[0053] When the bucket teeth 2 need to be replaced, the staff first twists the limit bolt 33 with a tool so that the limit bolt 33 rotates out of the threaded groove of the bucket body 11 and the threaded hole of the limit plate 32, that is, removes the limit bolt 33 from the bucket body 11, and then takes out the limit block 31 and the limit plate 32 from the bucket body 11. At this time, the limit block 31 will no longer limit and fix the bucket teeth 2. The staff can replace the worn bucket teeth 2 one by one according to the needs, that is, fix the bucket teeth 2 along the fixing plate 14. The hole and the fixing groove of the bucket body 11 are pulled out, and then the new bucket tooth 2 is pushed into the fixing plate 14 along the fixing groove and the fixing hole. Finally, the limit block 31 and the limit plate 32 are put back in place, and the limit bolt 33 is used to fix the limit mechanism 3, thereby realizing the limit fixation of the bucket tooth 2. In summary, the device changes the connection method of the original bucket tooth 2, so that the bucket tooth 2 does not need to rotate the pin shaft multiple times one by one to realize disassembly and installation, effectively improving the convenience of replacing the bucket tooth 2, thereby saving time and improving the working efficiency of the device.

[0054] When the bucket is loaded with earth and materials, the rotating plate 42 is fitted with the bottom end of the bucket body 11 due to the gravity of the materials. When the bucket is unloading earth and materials, the rotating plate 42 is rotated due to its own gravity, thereby pushing the earth and materials to fall and improving the discharge efficiency of the materials.

Claims

1. An excavator bucket that is easy to replace, characterized in that: include: A bucket mechanism (1) for digging and loading earth and materials; Bucket teeth (2), the front end of the bottom of the bucket mechanism (1) is provided with bucket teeth (2), which are used to increase the excavation of earth and materials; A limiting mechanism (3), wherein the limiting mechanism (3) is arranged inside the bottom end of the bucket mechanism (1), and the limiting mechanism (3) is located behind the bucket teeth (2) and is used to limit and fix the bucket teeth (2).

2. The excavator bucket that can be easily replaced according to claim 1, characterized in that: The bucket mechanism (1) comprises: A bucket body (11), wherein the bucket body (11) is in the shape of a bucket; A fixed shell (12), the top end of the bucket body (11) being fixedly connected to the fixed shell (12); A lug plate (13), wherein the top end of the middle portion of the fixed shell (12) is fixedly connected with the lug plate (13), and the number of the lug plates (13) is two; A fixing plate (14), wherein the bottom front end of the bucket body (11) is fixedly connected with the fixing plate (14), and the top end of the fixing plate (14) is higher than the bottom end of the bucket body (11).

3. The excavator bucket that can be easily replaced according to claim 2, characterized in that: A fixing hole is provided inside the fixing plate (14), and the fixing hole has a T-shaped cross-sectional shape when viewed from above. The fixing plate (14) is movably connected to the bucket teeth (2) through the fixing hole. The number of bucket teeth (2) is several, and the bucket teeth (2) correspond to the fixing holes one by one.

4. The excavator bucket that can be easily replaced according to claim 3 is characterized in that: The limiting mechanism (3) comprises: A limit block (31) is provided with a fixing groove at the bottom of the bucket body (11) near the bucket tooth (2), and the bucket body (11) is movably connected to the limit block (31) through the fixing groove, the top height of the limit block (31) is flush with the top height of the fixing plate (14), and one side of the limit block (31) is in contact with the bucket tooth (2); A limit plate (32), both sides of the top end of the limit block (31) are fixedly connected to the limit plate (32), and the cross-sectional shape of the limit plate (32) is triangular, and one side of the limit plate (32) is in contact with the side wall of the bucket body (11); A limiting bolt (33), a threaded hole is provided on the wall surface of the limiting plate (32), and a threaded groove is provided on the side wall of the bucket body (11), the limiting bolt (33) passes through the threaded hole of the limiting plate (32) and is movably connected to the threaded groove of the bucket body (11).

5. The excavator bucket that can be easily replaced according to claim 4, characterized in that: The limiting mechanism (3) further comprises: A rotating assembly (4), wherein one end of the limiting mechanism (3) is movably provided with the rotating assembly (4), and the rotating assembly (4) is located at the end of the limiting mechanism (3) away from the bucket tooth (2), so as to improve the discharge efficiency of earth and material.

6. The excavator bucket that can be easily replaced according to claim 5, characterized in that: The rotating assembly (4) comprises: A rotating rod (41), wherein an upper half of one end of the limit block (31) is provided with a rotating groove, and the rotating groove is located at an end of the limit block (31) away from the bucket tooth (2), the limit block (31) is fixedly connected to both ends of the rotating rod (41) through the rotating groove, and the length of the rotating rod (41) is equal to the distance between the two limit plates (32); The rotating plate (42) is in the shape of a "convex" character, and both sides of the rotating plate (42) are in contact with the bucket body (11). One end of the rotating plate (42) is movably sleeved with the rotating rod (41), and the rotating range of the rotating plate (42) is 0 to 40 degrees. The wall surfaces of the limit block (31) and the limit plate (32) in contact with both sides of the rotating plate (42) are both provided with side grooves.

7. The excavator bucket that can be easily replaced according to claim 6, characterized in that: A plurality of discharge holes are provided at the bottom end of the bucket body (11) corresponding to the position of the rotating plate (42).