Through shaft type aluminum guide roller

By setting reinforcing blocks and limiting structures on the aluminum guide rollers, the problems of wear and wobbling of through-shaft aluminum guide rollers are solved, achieving low-cost maintenance and extended service life.

CN222185459UActive Publication Date: 2024-12-17RUIAN BAIXIAO MASCH CO LTD
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Patent Information

Application Number
CN202420599707.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2024-12-17
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

After long-term use, the connection between the connecting shaft and the power mechanism, as well as the connection between the connecting shaft and the roller body, of the through-shaft aluminum guide roller are prone to wear or deformation, resulting in shaking, affecting work efficiency and incurring high replacement costs.

Method used

A through-shaft aluminum guide roller was designed. By setting reinforcing blocks, grooves, slots, slides and threaded holes on the roller body and connecting shaft, and using a combination structure of connector and locking screw, the connector is limited and fixed, reducing wear. It is also connected to an external power mechanism through gear transmission, and the power mechanism drives the connector to rotate.

Benefits of technology

It effectively protects the coupling and roller body, extends service life, and only requires replacement of the connector when wear is severe, reducing maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The through shaft type aluminum guide roller comprises a roller body and a connecting shaft, a mounting hole is formed in the middle of the roller body, a plurality of reinforcing blocks are evenly arranged on the inner wall of the mounting hole, mounting grooves are formed in the two ends of the mounting hole, a plurality of grooves are formed in the outer circumferential face of the connecting shaft, the grooves correspond to the reinforcing blocks one to one, and the reinforcing blocks are arranged in the mounting grooves. A plurality of clamping grooves are formed in the inner wall of the mounting groove, connectors are clamped in the mounting groove, the connectors are jointly limited through the clamping grooves, the sliding grooves and the locking screws to be clamped and locked, keys are installed in the key grooves to be connected with an external gear, and the gear is in transmission connection with an external power mechanism. The power mechanism drives the connector to rotate so as to drive the aluminum guide roller to rotate and work, abrasion of the connecting shaft and the roller body is reduced, the connecting shaft and the roller body are effectively protected, the service life of the connecting shaft and the roller body is prolonged, only the connector needs to be replaced when the aluminum guide roller cannot work due to large abrasion, replacement is convenient, and cost is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum guide rollers, in particular to a through-axis aluminum guide roller. Background Art

[0002] Aluminum guide rollers, also known as aluminum alloy guide rollers, are made of high-quality aluminum alloy materials (6063-T5) and are suitable for industries such as printing, packaging, plastics, and electronic batteries. At present, through-axis aluminum rollers are generally composed of a roller body and a concentric connecting shaft that runs through the roller body.

[0003] However, after long-term use, the surfaces of the connection between the connecting shaft and the power mechanism and the connection between the connecting shaft and the roller body are easily worn or deformed, resulting in shaking between the connecting shaft and the roller body during subsequent use, affecting work efficiency and requiring overall replacement, which has a high cost of use.

[0004] Therefore, it is necessary to provide a through-axis aluminum guide roller to solve the above-mentioned technical problems. Utility Model Content

[0005] The utility model aims to provide a through-axis aluminum guide roller to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a through-axis aluminum guide roller, comprising a roller body and a connecting shaft, a mounting hole is opened in the middle of the roller body, a plurality of reinforcing blocks are evenly arranged on the inner wall of the mounting hole, mounting grooves are opened at both ends of the mounting hole, a plurality of grooves are opened on the outer circumferential surface of the connecting shaft, and the plurality of grooves correspond to the plurality of reinforcing blocks one by one, a plurality of clamping grooves are opened on the inner wall of the mounting groove, a connecting head is clamped in the mounting groove, the connecting head comprises a mounting part and a connecting part, a plurality of protrusions are opened on the outer circumferential surface of the mounting part, and the protrusions are slidably clamped in the clamping grooves.

[0007] As a preferred technical solution of the utility model, a socket is opened in the middle of the side wall of the connector, a plurality of sliders are evenly arranged on the inner wall of the socket, mounting shafts are arranged at both ends of the connecting shaft, a plurality of sliding grooves are evenly opened on the outer circumferential surface of the mounting shaft, and the sliders are slidably engaged in the sliding grooves.

[0008] As a preferred technical solution of the utility model, multiple first threaded holes are opened on both side walls of the reinforcement block, a cover is arranged in the installation groove, and multiple countersunk holes are opened on the side wall of the cover, and the multiple countersunk holes correspond one by one to the multiple first threaded holes.

[0009] As a preferred technical solution of the utility model, a key groove is provided on the outer circumferential surface of the connecting portion, and a third threaded hole is provided at the middle position of the bottom of the key groove.

[0010] As a preferred technical solution of the utility model, a second threaded hole is provided at the bottom of the slide groove, and a locking screw is threadedly connected to the inner thread of the third threaded hole.

[0011] As a preferred technical solution of the utility model, the groove is arc-shaped, and the reinforcement block is an arc-shaped block.

[0012] As a preferred technical solution of the present invention, the shape of the groove is adapted to the shape of the reinforcement block.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model discloses a through-axis aluminum guide roller, which is inserted into the installation groove through a connecting head, and the protrusion is aligned with the slot to make it slide in the slot. At the same time, the slider is aligned with the slide slot, the installation shaft passes through the insertion hole, and the locking screw is screwed into the third threaded hole and the second threaded hole in sequence. The connecting head is limited by the slot, the slide slot and the locking screw to be clamped and locked. A key is inserted into the keyway to connect with an external gear, and the gear is connected to an external power mechanism through a transmission connection. The power mechanism drives the connecting head to rotate, which can drive the aluminum guide roller to rotate and work, thereby reducing the wear of the connecting shaft and the roller body, effectively protecting the connecting shaft and the roller body, and extending the service life of the connecting shaft and the roller body. When the aluminum guide roller cannot work due to severe wear, only the connecting head needs to be replaced, which is convenient to replace and saves costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0016] Figure 1 It is a three-dimensional exploded schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a three-dimensional schematic diagram of the overall structure of the utility model;

[0018] Figure 3 It is a sectional view of the overall structure of the utility model;

[0019] Figure 4 It is a three-dimensional schematic diagram of the roller structure of the utility model;

[0020] Figure 5 It is a three-dimensional schematic diagram of the coupling structure of the utility model;

[0021] Figure 6 It is a three-dimensional schematic diagram of the connector structure of the utility model.

[0022] In the figure: 1. roller body; 11. mounting hole; 12. reinforcement block; 121. first threaded hole; 13. mounting groove; 14. clamping groove; 2. connecting shaft; 21. groove; 22. mounting shaft; 23. slide groove; 24. second threaded hole; 3. cover; 31. countersunk hole; 4. connector; 41. mounting part; 411. protrusion; 412. socket; 413. slider; 42. connecting part; 421. keyway; 422. third threaded hole; 5. locking screw. DETAILED DESCRIPTION

[0023] The embodiments of the present invention are described below with reference to the accompanying drawings. In the process, in order to ensure the clarity and convenience of the description, we may exaggerate the width of the lines or the size of the components in the drawings.

[0024] In addition, the terms used below are defined based on the functions of the present invention and may differ depending on the intention or custom of the user or operator. Therefore, these terms are defined based on the entire contents of this specification.

[0025] like Figures 1 to 5 As shown, a through-axis aluminum guide roller comprises a roller body 1 and a coupling shaft 2, wherein a mounting hole 11 is provided in the middle of the roller body 1, and a plurality of reinforcing blocks 12 are evenly arranged on the inner wall of the mounting hole 11, wherein the reinforcing blocks 12 are arc-shaped blocks, and mounting grooves 13 are provided at both ends of the mounting hole 11, and a plurality of grooves 21 are provided on the outer circumference of the coupling shaft 2, wherein the plurality of grooves 21 correspond to the plurality of reinforcing blocks 12 one by one, and the grooves 21 are arc-shaped, and the shape of the grooves 21 matches the shape of the reinforcing blocks 12, and the coupling shaft 2 is connected to the reinforcing blocks 12 through the grooves 21. The block 12 is slidably arranged in the mounting hole 11 of the roller body 1, and the installation is convenient and fast. A plurality of first threaded holes 121 are provided on both side walls of the reinforcing block 12, and a cover 3 is provided in the mounting groove 13. A plurality of countersunk holes 31 are provided on the side wall of the cover 3. The plurality of countersunk holes 31 correspond to the plurality of first threaded holes 121 one by one, and a locking nut is passed through the countersunk hole 31 and screwed into the first threaded hole 121, and the coupling 2 is limited by the two covers 3 to prevent the coupling 2 from shaking in the mounting hole 11 of the roller body 1.

[0026] Combination Figure 5 and Figure 6As shown, in this embodiment, a plurality of card grooves 14 are provided on the inner wall of the installation groove 13, and a connecting head 4 is carded in the installation groove 13. The connecting head 4 includes a mounting portion 41 and a connecting portion 42. A plurality of protrusions 411 are provided on the outer circumferential surface of the installation portion 41, and the protrusions 411 are slidably carded in the card groove 14. A plug hole 412 is provided in the middle of the side wall of the connecting head 4, and a plurality of sliders 413 are evenly arranged on the inner wall of the plug hole 412. Both ends of the connecting shaft 2 are provided with a mounting shaft 22, and a plurality of slide grooves 23 are evenly arranged on the outer circumferential surface of the mounting shaft 22. A second threaded hole 24 is provided at the bottom of the slide groove 23, and the slider 413 is slidably carded in the slide groove 23. With this structure, the transmission can be carried out through the connecting head 4 and the external power mechanism, so as to effectively protect the connecting shaft 2 and prevent the connecting shaft 2 from being worn during use, thereby extending the service life of the connecting shaft 2 and the roller body 1.

[0027] Combination Figure 6 As shown, a keyway 421 is provided on the outer circumferential surface of the connecting portion 42, and a key is arranged in the keyway 421 to be connected to an external gear, which is transmitted through the gear and the power mechanism to drive the aluminum guide roller to rotate. A third threaded hole 422 is provided in the middle position of the bottom of the keyway 421, and a locking screw 5 is threadedly connected to the inner surface of the third threaded hole 422, and the locking screw 5 passes through the third threaded hole 422 and is screwed into the second threaded hole 24.

[0028] The specific implementation method is as follows: align the groove 21 of the coupling 2 with the reinforcing block 12 of the roller body 1, so that the reinforcing block 12 and the groove 21 match and slide, push the roller body 1 to slide along the groove 21 to a suitable position, slide the roller body 1 onto the coupling 2, and drive the roller body 1 to rotate by rotating the coupling 2. Install the two covers 3 to the bottom of the installation groove 13 of the roller body 1 respectively, lock the covers 3 and the reinforcing block 12 together by screws, and then clamp and fix the two ends of the coupling 2. Then, insert the connector 4 into the installation groove 13, align the protrusion 411 with the card groove 14, and make it slide in the card groove 14. At the same time, align the slider 413 with the slide groove 23, and the installation shaft 22 passes through the insertion hole 412. The connector 4 is limited by the card slot 14 and the slide slot 23 so that it can only slide in the horizontal direction. The locking screw 5 is screwed into the third threaded hole 422 and the second threaded hole 24 in sequence to limit the connector 4 in the horizontal direction. The connector 4 is clamped and locked after double limiting. A key is inserted into the key slot 421 to connect it to the external gear. The gear is connected to the external power mechanism through transmission. The power mechanism drives the connector 4 to rotate, which can drive the aluminum guide roller to rotate and work, thereby reducing the wear of the connecting shaft 2 and the roller body 1, effectively protecting the connecting shaft 2 and the roller body 1, and extending the service life of the connecting shaft 2 and the roller body 1. When the aluminum guide roller cannot work due to severe wear, only the connector 4 needs to be replaced, which is convenient to replace and saves costs.

[0029] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A through-axis aluminum guide roller, characterized in that: The invention comprises a roller body (1) and a connecting shaft (2), wherein a mounting hole (11) is provided in the middle of the roller body (1), a plurality of reinforcing blocks (12) are evenly arranged on the inner wall of the mounting hole (11), mounting grooves (13) are provided at both ends of the mounting hole (11), a plurality of grooves (21) are provided on the outer circumference of the connecting shaft (2), the plurality of grooves (21) correspond to the plurality of reinforcing blocks (12) one by one, a plurality of clamping grooves (14) are provided on the inner wall of the mounting groove (13), a connecting head (4) is clamped in the mounting groove (13), the connecting head (4) comprises a mounting portion (41) and a connecting portion (42), a plurality of protrusions (411) are provided on the outer circumference of the mounting portion (41), and the protrusions (411) are slidably clamped in the clamping grooves (14).

2. The through-axis aluminum guide roller according to claim 1, characterized in that: A plug hole (412) is provided in the middle of the side wall of the connector (4), and a plurality of sliders (413) are evenly arranged on the inner wall of the plug hole (412). A mounting shaft (22) is provided at both ends of the connecting shaft (2), and a plurality of slide grooves (23) are evenly arranged on the outer circumferential surface of the mounting shaft (22). The slider (413) is slidably engaged in the slide groove (23), and a second threaded hole (24) is provided at the bottom of the slide groove (23).

3. The through-axis aluminum guide roller according to claim 1, characterized in that: A plurality of first threaded holes (121) are provided on both side walls of the reinforcing block (12), a cover (3) is provided in the mounting groove (13), a plurality of countersunk holes (31) are provided on the side walls of the cover (3), and the plurality of countersunk holes (31) correspond one-to-one to the plurality of first threaded holes (121).

4. The through-axis aluminum guide roller according to claim 1, characterized in that: A key groove (421) is provided on the outer circumferential surface of the connecting portion (42), and a third threaded hole (422) is provided at the middle position of the bottom of the key groove (421).

5. The through-axis aluminum guide roller according to claim 4, characterized in that: The third threaded hole (422) is internally threadedly connected with a locking screw (5).

6. The through-axis aluminum guide roller according to claim 1, characterized in that: The groove (21) is arc-shaped, and the reinforcement block (12) is an arc-shaped block.

7. The through-axis aluminum guide roller according to claim 6, characterized in that: The shape of the groove (21) is adapted to the shape of the reinforcement block (12).