Heating device of fracturing propping agent rotary kiln
By designing a fire-breathing tube device with forward and reverse motors and gears, the problem of uneven heating of fracturing proppant rotary kilns is solved, and the effect of rapid heating and reduced fuel consumption is achieved.
Patent Information
- Application Number
- CN202420397188.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-01
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-01
AI Technical Summary
The heating equipment of the fracturing proppant rotary kiln can only be heated from both ends, resulting in a long heat transfer time and increasing fuel consumption and usage costs.
A heating device is designed to drive the shaft and gear using a forward and reverse motor, so that the flame sprayer can move toward the inside of the rotating kiln barrel, and add heating areas through multiple nozzles to quickly heat the inside of the barrel.
Reduces heating time, reduces fuel loss and usage costs, and improves heating efficiency.
Smart Images

Figure CN222187747U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rotary kiln heating, in particular to a heating device for a fracturing proppant rotary kiln. Background Art
[0002] Fracturing proppant rotary kiln is a kind of equipment for calcining ceramsite petroleum fracturing proppant, which is mainly used in the production of petroleum fracturing proppant. The main features of this equipment are as follows: high burning temperature, environmental protection and energy saving: this equipment adopts clean energy or low-pollution combustion technology, which can effectively reduce energy consumption and reduce pollutant emissions. In short, fracturing proppant rotary kiln is a kind of efficient, environmental protection and energy-saving calcination equipment, which can meet the needs of large-scale oil field exploitation, improve oil recovery rate and economic benefits. However, the purpose of using heating equipment for fracturing proppant rotary kiln can only heat the two ends of the inside of the rotary kiln. It takes a long time for the heat to be transferred to the entire chamber, which consumes more fuel and increases the cost of use.
[0003] In summary, the utility model solves the existing problems by designing a heating device for a fracturing proppant rotary kiln. Utility Model Content
[0004] In order to solve the problems raised in the above-mentioned background technology, the utility model provides a heating device for a fracturing proppant rotary kiln, which has the advantages of being able to extend the heating area of the fracturing proppant rotary kiln to the deep inside of the rotary kiln cylinder, increase the heating space, and thus quickly heat the inside of the rotary kiln cylinder, thereby reducing the heating time, reducing fuel loss, and reducing the cost of use.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A heating device for a fracturing proppant rotary kiln, comprising a smoke chamber, a spray gun connected to one side surface of the smoke chamber, a controller installed at one end of the top of the spray gun, an air inlet pipe connected to one end of the spray gun, an electric control valve sleeved and installed on the outer ring surface of the air inlet pipe, a flamethrower pipe connected to one end of the spray gun located inside the smoke chamber, a plurality of nozzles installed at equal intervals on the top and both sides of the flamethrower pipe, a temperature sensor installed at one end of the top of the flamethrower pipe, a connecting sleeve fixedly connected to one end of the flamethrower pipe, a sealing ring plug connected to one end of the connecting sleeve, and a tooth groove is provided on the length square of the top of the flamethrower pipe;
[0007] A fixing seat is fixedly installed on the top of the outer side of the smoke chamber, a forward and reverse motor is installed on the top of the fixing seat, a protective sleeve is connected between one end of the forward and reverse motor and the outer side of the smoke chamber, a rotating shaft is installed inside the protective sleeve, and a gear is installed on one end of the rotating shaft.
[0008] As a preferred solution of the utility model, the interior of the nozzle is communicated with the interior of the air intake pipe, and one end of the interior of the nozzle is sealedly connected to the smoke chamber, one end of the nozzle is sleeved with the connecting sleeve on the flame spray pipe inside the smoke chamber, and the sealing ring plug can slide on the inner side wall of the spray gun.
[0009] As a preferred solution of the utility model, the controller is electrically connected to the electric control valve and the temperature sensor, and a display screen is provided on the controller, and the display screen can display the real-time temperature monitored by the temperature sensor.
[0010] As a preferred solution of the utility model, the length of the connecting sleeve is the same as that of the flamethrower, and the interior of the connecting sleeve is connected to the interior of the flamethrower, and when the connecting sleeve slides to the maximum distance toward one end of the spray gun, the sealing ring plug will be blocked by the edge of one end of the spray gun.
[0011] As a preferred solution of the utility model, the protective sleeve is connected between the outer side of the smoke chamber and one end of the forward and reverse motor, and one end of the rotating shaft is connected to the output end of the forward and reverse motor. The rotating shaft does not touch the inner wall of the protective sleeve on the inner side, and one end of the rotating shaft extends to the interior of the smoke chamber.
[0012] As a preferred solution of the utility model, the gear is located below one end of the flamethrower tube, and the gear is meshed with the tooth groove at the bottom of the flamethrower tube, and the connection between the flamethrower tube and the smoke chamber is a sliding connection.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. In the utility model, a heating device for a fracturing proppant rotary kiln is designed, and a forward and reverse motor is used to drive the rotating shaft to rotate, so that the gear on the rotating shaft drives the tooth groove at the bottom of the flame-spraying tube to move, so that one end of the flame-spraying tube is moved to the inside of the heating cylinder of the fracturing proppant rotary kiln, and the space of the heating area is increased by multiple nozzles, so as to quickly heat the inside of the cylinder of the rotary kiln, reduce the heating time, reduce the fuel loss, and reduce the use cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the internal structure of the smoke chamber of the utility model;
[0017] Figure 3 The utility model is a schematic diagram of the bottom of the flamethrower tube and its component structure.
[0018] In the figure: 1. smoke chamber; 2. spray gun; 3. controller; 4. air inlet pipe; 5. electric control valve; 6. flame spray pipe; 7. nozzle; 8. temperature sensor; 9. connecting sleeve; 10. sealing ring plug; 11. tooth groove; 12. fixing seat; 13. forward and reverse motor; 14. protective cover; 15. rotating shaft; 16. gear. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0020] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings, and several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0021] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this article includes any and all combinations of one or more related listed items.
[0023] For examples, see Figure 1-3 , the utility model provides a technical solution:
[0024] A heating device for a fracturing proppant rotary kiln comprises a smoke chamber 1, a spray gun 2 is connected to one side surface of the smoke chamber 1, a controller 3 is installed at one end of the top of the spray gun 2, an air inlet pipe 4 is connected to one end of the spray gun 2, an electric control valve 5 is sleeved and installed on the outer ring surface of the air inlet pipe 4, a flame-spraying pipe 6 is connected to one end of the spray gun 2 located inside the smoke chamber 1, a plurality of nozzles 7 are evenly installed at the top and both sides of the flame-spraying pipe 6, a temperature sensor 8 is installed at one end of the top of the flame-spraying pipe 6, a connecting sleeve 9 is fixedly connected to one end of the flame-spraying pipe 6, a sealing ring plug 10 is connected to one end of the connecting sleeve 9, and a tooth groove 11 is provided on the length square of the top of the flame-spraying pipe 6;
[0025] A fixing seat 12 is fixedly installed on the top of the outer side surface of the smoke chamber 1, and a forward and reverse motor 13 is installed on the top of the fixing seat 12. A protective sleeve 14 is connected between one end of the forward and reverse motor 13 and the outer side surface of the smoke chamber 1. A rotating shaft 15 is installed inside the protective sleeve 14, and a gear 16 is installed on one end of the rotating shaft 15.
[0026] For example, please refer to Figure 1 , Figure 2 and Figure 3 The interior of the nozzle 2 is communicated with the interior of the air inlet pipe 4, and one end of the interior of the nozzle 2 is sealed and connected to the smoke chamber 1. One end of the nozzle 2 is sleeved with the connecting sleeve 9 on the flame spraying pipe 6 in the smoke chamber 1, and the sealing ring plug 10 can slide on the inner wall of the spray gun 2. The gas enters the interior of the spray gun 2 from the air inlet pipe 4, and then enters the interior of the flame spraying pipe 6. The burning flame is sprayed through the nozzle 7 on the flame spraying pipe 6 to heat the inside of the cylinder of the rotary kiln. The controller 3 is connected to the electric control valve 5 and the temperature sensor 8. The controller 3 is electrically connected, and a display screen is provided on the controller 3, and the display screen can display the real-time temperature monitored by the temperature sensor 8. The heating temperature is set. When the temperature sensor 8 monitors that the internal temperature of the rotary kiln barrel remains consistent with the set value for a long period of time, the opening and closing angle of the electric control valve 5 remains unchanged. If cooling is required, the opening and closing angle of the electric control valve 5 can be reduced. At this time, the air intake is reduced, and the heating flame is reduced, thereby achieving a cooling effect. On the contrary, the combustion temperature can be increased to continuously heat the inside of the rotary kiln barrel.
[0027] For example, please refer to Figure 1 , Figure 2 and Figure 3, the protective sleeve 14 is connected between the outer side of the smoke chamber 1 and one end of the forward and reverse motor 13, and one end of the rotating shaft 15 is connected to the output end of the forward and reverse motor 13, the rotating shaft 15 does not touch the inner wall of the protective sleeve 14, and one end of the rotating shaft 15 extends to the inside of the smoke chamber 1. When the forward and reverse motor 13 is started, the rotating shaft 15 can be driven to rotate inside the protective sleeve 14 and the inside of the smoke chamber 1. The gear 16 is located below one end of the flame-spraying tube 6, and the gear 16 and the tooth groove 11 at the bottom of the flame-spraying tube 6 are meshed with each other. The connection between the flame-spraying tube 6 and the smoke chamber 1 is a sliding connection. When the rotating shaft 15 rotates, the gear 16 drives the tooth groove 11 to move, so that one end of the flame-spraying tube 6 moves toward the inside of the cylinder of the rotary kiln;
[0028] The length of the connecting sleeve 9 is the same as that of the flame-spraying tube 6, and the interior of the connecting sleeve 9 is communicated with the interior of the flame-spraying tube 6. When the connecting sleeve 9 slides to the maximum distance toward one end of the spray gun 2, the sealing ring plug 10 will be blocked by the edge of one end of the spray gun 2, and the flame-spraying tube 6 can extend into the interior of the barrel of the rotary kiln. The flame-spraying tubes 6 at both ends of the barrel of the rotary kiln extend into the interior of the barrel of the rotary kiln, and can be heated in most of the internal space of the barrel of the rotary kiln, thereby quickly heating the interior of the barrel of the rotary kiln.
[0029] The working process of the utility model: using the heating device of the fracturing proppant rotary kiln designed by the present invention, when heating the inside of the fracturing proppant rotary kiln, first open the electric control valve 5, so that the gas enters the inside of the spray gun 2 from the air inlet pipe 4, and then enters the inside of the flame-spraying pipe 6, and the burning flame is sprayed through the nozzle 7 on the flame-spraying pipe 6 to heat the inside of the cylinder of the rotary kiln. When heating, the heating temperature inside the rotary kiln is set. When the temperature sensor 8 detects that the temperature inside the cylinder of the rotary kiln remains consistent with the set value for a long period of time, the opening and closing angle of the electric control valve 5 remains unchanged. If cooling is required, the opening and closing angle of the electric control valve 5 can be reduced. At this time, the air intake is reduced, and the burning flame is reduced. , thereby achieving the effect of cooling down, on the contrary, the combustion temperature can be increased to continuously heat the inside of the cylinder of the rotary kiln. In addition, when the forward and reverse motors 13 are started, the rotating shaft 15 can be driven to rotate inside the protective sleeve 14 and the smoke chamber 1. When the rotating shaft 15 rotates, the gear 16 drives the tooth groove 11 to move, so that one end of the flame-spraying pipe 6 moves toward the inside of the cylinder of the rotary kiln. At this time, the flame-spraying pipe 6 can extend toward the inside of the cylinder of the rotary kiln. The flame-spraying pipes 6 at both ends of the cylinder of the rotary kiln extend toward the inside of the cylinder of the rotary kiln, and can be heated in most of the internal space of the cylinder of the rotary kiln, quickly heating the inside of the cylinder of the rotary kiln, reducing the heating time, reducing fuel loss, and reducing the use cost.
[0030] In summary, the device can extend the heating area of the fracturing proppant rotary kiln to the deep inside of the rotary kiln cylinder, increase the heating space, and thus quickly heat the inside of the rotary kiln cylinder, reduce the heating time, reduce fuel loss, and reduce the use cost.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A heating device for a fracturing proppant rotary kiln, comprising a smoke chamber (1), characterized in that: A spray gun (2) is connected to one side surface of the smoke chamber (1), a controller (3) is installed at one end of the top of the spray gun (2), an air inlet pipe (4) is connected to one end of the spray gun (2), an electric control valve (5) is sleeved and installed on the outer ring surface of the air inlet pipe (4), one end of the spray gun (2) located inside the smoke chamber (1) is connected to a flame spray pipe (6), a plurality of nozzles (7) are evenly installed on the top and both sides of the flame spray pipe (6), a temperature sensor (8) is installed at one end of the top of the flame spray pipe (6), one end of the flame spray pipe (6) is fixedly connected to a connecting sleeve (9), one end of the connecting sleeve (9) is connected to a sealing ring plug (10), and a tooth groove (11) is provided on the top length square of the flame spray pipe (6); A fixing seat (12) is fixedly mounted on the top of the outer side surface of the smoke chamber (1), a forward and reverse motor (13) is mounted on the top of the fixing seat (12), a protective sleeve (14) is connected between one end of the forward and reverse motor (13) and the outer side surface of the smoke chamber (1), a rotating shaft (15) is mounted inside the protective sleeve (14), and a gear (16) is mounted on one end of the rotating shaft (15).
2. The heating device of a fracturing proppant rotary kiln according to claim 1, characterized in that: The interior of the spray gun (2) is communicated with the interior of the air inlet pipe (4), and one end of the interior of the spray gun (2) is sealedly connected to the smoke chamber (1). One end of the spray gun (2) is sleeved with a connecting sleeve (9) on the flame spray pipe (6) inside the smoke chamber (1), and the sealing ring plug (10) can slide on the inner side wall of the spray gun (2).
3. The heating device of a fracturing proppant rotary kiln according to claim 1, characterized in that: The controller (3) is electrically connected to the electric control valve (5) and the temperature sensor (8), and a display screen is provided on the controller (3), and the display screen can display the real-time temperature monitored by the temperature sensor (8).
4. The heating device of a fracturing proppant rotary kiln according to claim 1, characterized in that: The length of the connecting sleeve (9) is the same as that of the flame-spraying tube (6), and the interior of the connecting sleeve (9) is communicated with the interior of the flame-spraying tube (6). When the connecting sleeve (9) slides to the maximum distance toward one end of the spray gun (2), the sealing ring plug (10) will be blocked by the edge of one end of the spray gun (2).
5. The heating device of a fracturing proppant rotary kiln according to claim 1, characterized in that: The protective sleeve (14) is connected between the outer side surface of the smoke chamber (1) and one end of the forward and reverse motor (13), and one end of the rotating shaft (15) is connected to the output end of the forward and reverse motor (13); the rotating shaft (15) does not touch the inner wall of the protective sleeve (14) on the inner side, and one end of the rotating shaft (15) extends into the interior of the smoke chamber (1).
6. The heating device of a fracturing proppant rotary kiln according to claim 1, characterized in that: The gear (16) is located below one end of the flame-spraying tube (6), and the gear (16) is meshed with a tooth groove (11) at the bottom of the flame-spraying tube (6), and the connection between the flame-spraying tube (6) and the smoke chamber (1) is a sliding connection.
