Exhaust structure of tunnel furnace
By designing exhaust passages and component structures in the tunnel furnace, the problems of greenhouse effect and radiant heat during the exhaust process are solved, gas flow rate regulation and condensation are achieved, and the use effect of tunnel furnace is improved.
Patent Information
- Application Number
- CN202420860813.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-24
AI Technical Summary
During the exhaust process, the existing tunnel furnaces have high gas heat, resulting in a reduction in greenhouse effect and radiant heat, and it is difficult to effectively cool down and exhaust gas.
An exhaust structure including exhaust passage, connecting passage, shunt inclined plate, snake-shaped tube and liquid extraction assembly is designed. The gas flow rate is adjusted by moving the assembly, the drive assembly seals the connecting pipe, and the liquid extraction assembly condenses hot gas structure, and the liquid extraction assembly uses Mobile motors, drive motors and liquid extraction pumps drive each component to rotate and extract liquid to achieve gas diversion and condensation.
Effectively control the gas flow rate, reduce the gas temperature, improve the use effect of the tunnel furnace, and enhance the exhaust efficiency.
Smart Images

Figure CN222187757U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tunnel furnaces, in particular to an exhaust structure of a tunnel furnace. Background Art
[0002] A tunnel oven is a tunnel-type mechanical equipment that bakes food through heat conduction, convection, and radiation. The oven body is generally very long, with a minimum of 6 meters and a maximum length of 60 to 80 meters. The baking chamber is a long and narrow tunnel with a width of generally 80 to 140 centimeters. There is a continuously operating conveying system in the tunnel. When food is baked, the food moves relative to the electric heating element or direct-burning combustion rod through the conveyor chain plate, steel belt or mesh belt, thereby completing the work of uniform baking and conveying. However, some existing tunnel ovens need to discharge the internal hot air through the exhaust channel during processing. Since the heat of the gas is higher than one hundred to one hundred and fifty degrees when it is discharged, a greenhouse effect occurs, and the gas itself also emits radiant heat to the outside, thereby reducing the use effect. Utility Model Content
[0003] The utility model aims to solve the shortcomings in the prior art and proposes an exhaust structure for a tunnel furnace.
[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: an exhaust structure of a tunnel furnace, comprising an exhaust channel, both ends of the exhaust channel are fixedly connected to a connecting channel, the end of the connecting channel is fixedly connected to a connecting pipe, a connecting rod is rotatably connected between the two sides of the inner wall of the connecting channel, a connecting baffle is fixedly sleeved on the outer wall of the connecting rod, one end of the connecting rod passes through the connecting channel and is fixedly connected to a connecting disk, and a moving component for adjusting the rotation of the connecting disk is connected to the side wall of the connecting channel;
[0005] A plurality of diverter inclined plates are fixedly connected between the two sides of the inner wall of the exhaust channel, a plurality of diverter holes are opened through the top of the diverter inclined plates, a serpentine tube is wound around the outer wall of the exhaust channel, a liquid inlet pipe is fixedly connected to one end of the serpentine tube, a condenser is fixedly sleeved on the outer wall of the liquid inlet pipe, and a liquid extraction component is connected to the lower surface of the serpentine tube;
[0006] A movable rod is rotatably connected between the two sides of the inner wall of one of the connecting tubes, a movable plug is fixedly sleeved on the outer wall of the movable rod, one end of the movable rod passes through the connecting tube and is fixedly connected to a movable bevel gear, and a driving component for adjusting the rotation of the movable bevel gear is connected to the surface of one of the connecting tubes.
[0007] As a further description of the above technical solution:
[0008] The moving component includes a moving shaft rotatably connected to the side wall of the connecting channel, a moving disk fixedly connected to the end of the moving shaft, the moving disk is transmission-connected to its corresponding connecting disk via a belt, a moving worm gear is fixedly sleeved on the outer side wall of the moving shaft, and two moving blocks are fixedly connected to the side wall of the connecting channel.
[0009] As a further description of the above technical solution:
[0010] A moving motor is fixedly connected to the surface of one of the moving blocks, a moving worm is fixedly connected to the output end of the moving motor, the end of the moving worm passes through one of the moving blocks and is rotationally connected to the other moving block, and the moving worm is meshingly connected to the moving worm wheel.
[0011] As a further description of the above technical solution:
[0012] The liquid pumping assembly includes a second branch pipe fixedly connected to the lower surface of the serpentine tube, the end of the second branch pipe is fixedly connected to a liquid pump, the liquid inlet of the liquid pump is fixedly connected to the first branch pipe, and the end of the first branch pipe passes through one of the connecting pipes and extends to the inside of the connecting pipe.
[0013] As a further description of the above technical solution:
[0014] The driving assembly comprises two driving L-shaped plates fixedly connected to the surface of one of the connecting pipes, wherein a driving motor is fixedly connected to the side wall of one of the driving L-shaped plates, and a driving rod is fixedly connected to the output end of the driving motor.
[0015] As a further description of the above technical solution:
[0016] The end of the driving rod passes through one of the driving L-shaped plates and is rotatably connected to the other driving L-shaped plate. A driving bevel gear is fixedly sleeved on the outer side wall of the driving rod, and the driving bevel gear is meshedly connected to the movable bevel gear.
[0017] The utility model has the following beneficial effects:
[0018] The moving assembly can be used to make the connecting disk, the moving shaft, the moving disk, the moving worm gear, the moving block, the moving motor and the moving worm gear cooperate, so that the moving worm gear on the moving worm gear is driven to rotate by the moving motor, and the moving worm gear also drives the moving disk on the moving shaft to rotate. At the same time, the moving disk drives the connecting rod and the connecting baffle on the connecting disk to rotate through the belt, so as to facilitate the control of the gas flow rate inside the two connecting channels. The driving assembly can be used to make the driving L-shaped plate, the driving motor, the driving rod and the driving bevel gear to rotate by the driving motor, and the driving bevel gear is meshed with the movable bevel gear, so as to drive the movable rod and the movable plug on the movable bevel gear to rotate, so that the movable plug seals the inner wall of one of the connecting pipes. The liquid extraction assembly can be used to make the first branch pipe, the liquid extraction pump and the second branch pipe cooperate, so that the liquid inside the connecting pipe is driven by the liquid extraction pump to extract the liquid inside the connecting pipe, so that the liquid is discharged into the second branch pipe, and then the second branch pipe is also discharged into the serpentine pipe. At the same time, the liquid is discharged through the other end of the serpentine pipe, so that the hot gas is discharged after cooling, thereby improving the use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall structure of an exhaust structure of a tunnel furnace proposed by the utility model;
[0020] Figure 2 A schematic diagram of the internal structure of an exhaust passage of an exhaust structure of a tunnel furnace proposed by the utility model;
[0021] Figure 3 for Figure 1 The enlarged structural diagram at A in the middle;
[0022] Figure 4 for Figure 1 Schematic diagram of the enlarged structure at point B.
[0023] Legend:
[0024] 1. Exhaust channel; 2. Connecting channel; 3. Connecting pipe; 4. Connecting rod; 5. Connecting baffle; 6. Connecting plate; 7. Moving shaft; 8. Moving plate; 9. Moving worm gear; 10. Moving block; 11. Moving motor; 12. Moving worm; 13. Diverter inclined plate; 14. Serpentine pipe; 15. Condenser; 16. Liquid inlet pipe; 17. First branch pipe; 18. Liquid pump; 19. Second branch pipe; 20. Movable rod; 21. Movable plug; 22. Movable bevel gear; 23. Driving L-shaped plate; 24. Driving motor; 25. Driving rod; 26. Driving bevel gear. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Reference Figure 1-4 The utility model provides an exhaust structure of a tunnel furnace, including an exhaust channel 1, both ends of the exhaust channel 1 are fixedly connected to a connecting channel 2, the end of the connecting channel 2 is fixedly connected to a connecting pipe 3, a connecting rod 4 is rotatably connected between the two sides of the inner wall of the connecting channel 2, and a connecting baffle 5 is fixedly sleeved on the outer wall of the connecting rod 4, one end of the connecting rod 4 passes through the connecting channel 2 and is fixedly connected to a connecting disk 6, and a moving component for adjusting the connecting disk 6 for rotation is connected to the side wall of the connecting channel 2, and the connecting disk 6 is adjusted to rotate through the moving component. Figure 1 , Figure 2 and Figure 3 The moving component includes a moving shaft 7 that is rotatably connected to the side wall of the connecting channel 2, a moving disk 8 is fixedly connected to the end of the moving shaft 7, and the moving disk 8 is transmission-connected to its corresponding connecting disk 6 through a belt. A moving worm gear 9 is fixedly sleeved on the outer side wall of the moving shaft 7, and two moving blocks 10 are fixedly connected to the side wall of the connecting channel 2, a moving motor 11 is fixedly connected to the surface of one of the moving blocks 10, and a moving worm 12 is fixedly connected to the output end of the moving motor 11, and the end of the moving worm 12 passes through one of the moving blocks 10 and is rotatably connected to the other moving block 10, and the moving worm 12 is meshedly connected to the moving worm gear 9, and the moving motor 11 drives the moving worm 12 to rotate.
[0027] A plurality of diverter inclined plates 13 are fixedly connected between the inner walls of the exhaust channel 1, and a plurality of diverter holes are opened on the top of the diverter inclined plates 13. A serpentine tube 14 is wound around the outer wall of the exhaust channel 1, and a liquid inlet pipe 16 is fixedly connected to one end of the serpentine tube 14. A condenser 15 is fixedly sleeved on the outer wall of the liquid inlet pipe 16, and a liquid extraction component is connected to the lower surface of the serpentine tube 14. Figure 1 The liquid extraction component includes a second branch pipe 19 fixedly connected to the lower surface of the serpentine tube 14, the end of the second branch pipe 19 is fixedly connected to a liquid extraction pump 18, the liquid inlet of the liquid extraction pump 18 is fixedly connected to a first branch pipe 17, the end of the first branch pipe 17 passes through one of the connecting pipes 3 and extends to the inside of the connecting pipe 3, and the first branch pipe 17 is driven by the liquid extraction pump 18 to extract the condensed liquid inside the connecting pipe 3.
[0028] A movable rod 20 is rotatably connected between the two sides of the inner wall of one of the connecting tubes 3, and a movable plug 21 is fixedly sleeved on the outer wall of the movable rod 20. One end of the movable rod 20 passes through the connecting tube 3 and is fixedly connected to a movable bevel gear 22. A driving component for adjusting the movable bevel gear 22 to rotate is connected to the surface of one of the connecting tubes 3. Figure 2 and Figure 4 The driving assembly includes two driving L-shaped plates 23 fixedly connected to the surface of one of the connecting tubes 3, a driving motor 24 is fixedly connected to the side wall of one of the driving L-shaped plates 23, a driving rod 25 is fixedly connected to the output end of the driving motor 24, the end of the driving rod 25 passes through one of the driving L-shaped plates 23 and is rotatably connected to the other driving L-shaped plate 23, a driving bevel gear 26 is fixedly sleeved on the outer wall of the driving rod 25, the driving bevel gear 26 is meshed and connected with the movable bevel gear 22, and the driving motor 24 drives the driving rod 25 to rotate.
[0029] Working principle: when in use, first install one of the connecting pipes 3 with the exhaust pipe bolts on the external tunnel furnace, and then the gas is discharged into the exhaust channel 1 through the connecting channel 2, so that the gas is diverted through the diversion holes on the diversion inclined plate 13, and then the diverted gas is discharged through the exhaust channel 1 on the other connecting channel 2, and at the same time, the moving motor 11 is started, and the moving worm gear 9 on the moving worm 12 is driven by the moving motor 11 to rotate, and then the moving worm gear 9 also drives the moving disk 8 on the moving shaft 7 to rotate, and at the same time, the moving disk 8 is installed with its corresponding connecting disk 6 through a belt transmission, so that the connecting rod 4 and the connecting baffle 5 on the connecting disk 6 are driven to rotate, so that the connecting baffles 5 inside the two connecting channels 2 are adjusted to a suitable angle, which is convenient for controlling the gas flow rate inside the two connecting channels 2 and ensuring the adjustment of the exhaust effect.
[0030] At the same time, the liquid inlet pipe 16 is installed with the external suction pump, and then the external water is driven to be discharged into the liquid inlet pipe 16, and then the condenser 15 is started to condense the water, and then the condensed water is discharged into the serpentine tube 14, so that the serpentine tube 14 conducts heat and condenses the exhaust channel 1, so that the cooled gas is discharged through the exhaust channel 1 on another connecting channel 2, and the liquid in the condensed gas falls into the connecting pipe 3, and the driving motor 24 is started, and the driving motor 24 drives the driving rod 25 and the driving bevel gear 26 to rotate, and the driving bevel gear 26 is engaged with the movable bevel gear 22, so that the movable rod 20 and the movable plug 21 on the movable bevel gear 22 are driven to rotate, so that the movable plug 21 seals the inner wall of one of the connecting pipes 3 to ensure the cooling sealing effect.
[0031] Then start the liquid extraction pump 18, and drive the first branch pipe 17 to extract the liquid inside the connecting pipe 3 through the liquid extraction pump 18, so that the liquid is discharged into the second branch pipe 19, and then the second branch pipe 19 is also discharged into the serpentine pipe 14. At the same time, the liquid is discharged through the other end of the serpentine pipe 14 to ensure the condensation drainage effect.
[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An exhaust structure of a tunnel furnace, comprising an exhaust channel (1), Features: Both ends of the exhaust channel (1) are fixedly connected to a connecting channel (2), the end of the connecting channel (2) is fixedly connected to a connecting pipe (3), a connecting rod (4) is rotatably connected between the two sides of the inner wall of the connecting channel (2), a connecting baffle (5) is fixedly sleeved on the outer wall of the connecting rod (4), one end of the connecting rod (4) passes through the connecting channel (2) and is fixedly connected to a connecting disk (6), and a moving component for adjusting the rotation of the connecting disk (6) is connected to the side wall of the connecting channel (2); A plurality of diverter inclined plates (13) are fixedly connected between the two sides of the inner wall of the exhaust channel (1), a plurality of diverter holes are formed through the top of the diverter inclined plates (13), a serpentine tube (14) is wound around the outer wall of the exhaust channel (1), one end of the serpentine tube (14) is fixedly connected to a liquid inlet tube (16), a condenser (15) is fixedly sleeved on the outer wall of the liquid inlet tube (16), and a liquid extraction component is connected to the lower surface of the serpentine tube (14); A movable rod (20) is rotatably connected between the two sides of the inner wall of one of the connecting tubes (3), a movable plug (21) is fixedly sleeved on the outer wall of the movable rod (20), one end of the movable rod (20) passes through the connecting tube (3) and is fixedly connected to a movable bevel gear (22), and a driving component for adjusting the rotation of the movable bevel gear (22) is connected to the surface of one of the connecting tubes (3).
2. The exhaust structure of a tunnel furnace according to claim 1, Features: The moving assembly comprises a moving shaft (7) rotatably connected to the side wall of the connecting channel (2); a moving disk (8) is fixedly connected to the end of the moving shaft (7); the moving disk (8) is transmission-connected to its corresponding connecting disk (6) via a belt; a moving worm gear (9) is fixedly sleeved on the outer side wall of the moving shaft (7); and two moving blocks (10) are fixedly connected to the side wall of the connecting channel (2).
3. The exhaust structure of a tunnel furnace according to claim 2, Features: A moving motor (11) is fixedly connected to the surface of one of the moving blocks (10), a moving worm (12) is fixedly connected to the output end of the moving motor (11), a distal end of the moving worm (12) passes through one of the moving blocks (10) and is rotationally connected to the other moving block (10), and the moving worm (12) is meshingly connected to the moving worm wheel (9).
4. The exhaust structure of a tunnel furnace according to claim 1, Features: The liquid pumping assembly comprises a second branch pipe (19) fixedly connected to the lower surface of the serpentine pipe (14); the end of the second branch pipe (19) is fixedly connected to a liquid pump (18); the liquid inlet of the liquid pump (18) is fixedly connected to a first branch pipe (17); the end of the first branch pipe (17) passes through one of the connecting pipes (3) and extends into the interior of the connecting pipe (3).
5. The exhaust structure of a tunnel furnace according to claim 1, Features: The driving assembly comprises two driving L-shaped plates (23) fixedly connected to the surface of one of the connecting pipes (3), wherein a driving motor (24) is fixedly connected to the side wall of one of the driving L-shaped plates (23), and a driving rod (25) is fixedly connected to the output end of the driving motor (24).
6. The exhaust structure of a tunnel furnace according to claim 5, Features: The end of the driving rod (25) passes through one of the driving L-shaped plates (23) and is rotatably connected to the other driving L-shaped plate (23); a driving bevel gear (26) is fixedly sleeved on the outer side wall of the driving rod (25); and the driving bevel gear (26) is meshingly connected to the movable bevel gear (22).
