Vacuum melting furnace capable of continuously supplying materials
By designing the feed silo, storage silo, feed retention mechanism and discharge mechanism in the vacuum smelting furnace, the automatic recharge and sealing of materials is achieved, which solves the problem that the existing vacuum smelting furnace needs to stop running and add materials, and improves the problem of the addition of materials by stopping operation of the existing vacuum smelting furnace. Efficiency and ease of operation of the smelting process.
Patent Information
- Application Number
- CN202420580681.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-25
AI Technical Summary
The existing vacuum smelting furnace needs to be stopped after the feeding is completed to re-add the material, resulting in inefficient smelting process.
A continuous feed vacuum smelting furnace including a feeding silo, a storage silo, a feeding mechanism and a feeding mechanism is designed. The automatic feeding and sealing of materials is realized through a motor-driven threaded column and a sealing plate system to ensure the material. Continuous supply without affecting the vacuum environment.
The continuous operation of the vacuum smelting furnace is achieved, the working efficiency is improved, the downtime caused by waiting for feeding is avoided, and the operation process is simplified.
Smart Images

Figure CN222187781U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of smelting furnaces, in particular to a vacuum smelting furnace capable of continuously feeding materials. Background Art
[0002] The vacuum melting furnace is a vacuum smelting equipment that melts metal under vacuum conditions using the principle of medium frequency induction heating. It is mainly suitable for scientific research and production units to melt and cast nickel-based alloys and special steels, precision alloys, high-temperature alloys, non-ferrous metals and their alloys under vacuum or protective atmosphere. Continuous feeding can ensure the continuous stability of the metal liquid in the melting furnace, reduce the downtime caused by waiting for feeding, and thus improve the efficiency of the entire melting process.
[0003] A vacuum melting furnace secondary charging bin is disclosed in the authorization announcement number CN207815966U. The vacuum melting furnace secondary charging bin includes a vacuum melting furnace secondary charging bin, including a transition pipe, a feed port, a bin bottom plate, a bin, a rotating mechanism, a fence and a bin cover. It can improve the secondary charging of the vacuum melting furnace, thereby improving the work efficiency.
[0004] But the following problems still exist:
[0005] Although the above device can provide secondary feeding for the vacuum melting furnace, after the material in the feeding bin is added, it is necessary to add material again to the feeding bin to continue to ensure the continuous operation of the vacuum melting furnace, which has certain limitations.
[0006] Therefore, we propose a vacuum melting furnace with continuous feeding to solve the above problems. Utility Model Content
[0007] The utility model aims to provide a vacuum melting furnace capable of continuously feeding materials, which does not need to be stopped and can continuously provide materials, thereby improving work efficiency.
[0008] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0009] A vacuum melting furnace capable of continuous feeding comprises a feeding bin and a feeding partition, wherein the feeding bin is connected to a feeding bin below and a storage bin above, a motor column is provided inside the feeding bin, and a first motor is provided inside the motor column, the first motor is connected to a feeding mechanism, and a second motor is connected to a feeding mechanism.
[0010] Preferably, the feeding mechanism includes a threaded column fixedly connected to the output end of the first motor, and one end of the threaded column extends to the interior of the material storage bin, the interior of the material storage bin is provided with a material storage partition, and the outer wall of the threaded column is threadedly connected with a driving sleeve, the side wall of the driving sleeve is fixedly connected with a bevel sealing plate, and the side wall of the bevel sealing plate is slidably connected to the side wall of the material storage partition, a feeding port is provided on the bottom surface of the material storage bin, and the bottom surface of the bevel sealing plate is abutted against the upper surface of the feeding port, and a sealing device is provided above the material storage bin.
[0011] Preferably, the sealing device includes an annular groove opened on the side wall of the storage bin, and the inner wall of the annular groove is slidably connected with two semi-ring sealing plates, the upper surface of the semi-ring sealing plates is provided with two groups of fixed blocks, and the side wall of one group of fixed blocks is hinged with a fixed threaded sleeve, and the upper surface of the storage bin is connected to a vacuum pump.
[0012] Preferably, the unloading mechanism includes a driving shaft fixedly connected to the output end of the second motor, and a T-shaped slip ring is fixedly connected to the bottom surface of the drive and feed bin, the upper surface of the unloading pipe is fixedly connected to the bottom surface of the driving shaft, the side wall of the T-shaped slip ring is slidably connected to the unloading pipe, and the side wall of the unloading pipe is connected to the feed pipe, the top surface of the feed pipe is connected to an inclined feed tray, and the inclined feed tray is located inside the feed bin and is rotatably connected to the bottom surface of the feed bin.
[0013] Preferably, a leak-proof sleeve is provided on the upper surface of the driving sleeve, and the side wall of the leak-proof sleeve is slidably connected to the side wall of the storage partition, the top surface of the leak-proof sleeve is fixedly connected to a limiting spring, and the other end of the limiting spring is against the inner wall of the storage bin.
[0014] Preferably, a handle is fixedly connected to the side wall of the semi-ring sealing plate.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] The utility model, through arranging a feeding bin, a feeding partition, a feeding bin, a storage bin, a motor column, a first motor, a second motor, a feeding mechanism and a feeding mechanism for coordinated use, fills the feeding bin and the storage bin with materials before the vacuum melting furnace is operated, then starts the vacuum melting furnace, and the materials between the feeding partitions will fall into the vacuum melting furnace through the feeding mechanism, and the materials are continuously supplied; when the materials in the feeding bin are used up, the feeding mechanism will be started, and the materials in the storage bin will be slid into the feeding bin, so as to ensure the continuous addition of materials; at the same time, the feeding bin will be sealed after the addition is completed, and the sealing environment of the feeding bin will not be affected when adding materials into the storage bin, thereby improving the work efficiency, being simple and practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a three-dimensional structural schematic diagram of a vacuum melting furnace capable of continuous feeding proposed by the utility model;
[0018] Figure 2 It is a side cross-sectional structural schematic diagram of a vacuum melting furnace capable of continuous feeding proposed by the utility model;
[0019] Figure 3 Based Figure 2 The enlarged structural diagram at A in the middle;
[0020] Figure 4 The utility model is a schematic diagram of a top view of a cross-sectional structure of a vacuum melting furnace capable of continuous feeding.
[0021] In the figure: 1. Feed bin; 2. Discharge bin; 3. Storage bin; 4. Motor column; 5. First motor; 6. Second motor; 7. Threaded column; 8. Drive sleeve; 9. Inclined sealing plate; 10. Feed port; 11. Drive shaft; 12. T-shaped slip ring; 13. Discharge pipe; 14. Feed pipe; 15. Inclined feed tray; 16. Leak-proof sleeve; 17. Limit spring; 18. Feed baffle; 19. Storage baffle; 20. Pull handle; 21. Vacuum pump; 22. Annular groove; 23. Semi-ring sealing plate; 24. Fixed block; 25. Fixed threaded sleeve. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4 A vacuum melting furnace capable of continuous feeding comprises a feeding bin 1 and a feeding partition 18, the feeding bin 1 is connected with a feeding bin 2 below, and the feeding bin 1 is connected with a storage bin 3 above, a motor column 4 is arranged inside the feeding bin 1, and a first motor 5 is arranged inside the motor column 4, the first motor 5 is connected with a feeding mechanism, and the second motor 6 is connected with a feeding mechanism.
[0024] It can be seen from the above structure that; by setting the feeding bin 1, the feeding baffle 18, the unloading bin 2, the storage bin 3, the motor column 4, the first motor 5, the second motor 6, the feeding mechanism and the unloading mechanism, etc., the materials are filled in the unloading bin 2 and the storage bin 3 before the vacuum melting furnace is operated, and then the vacuum melting furnace is started. The materials between the feeding baffles 18 will fall into the vacuum melting furnace through the unloading mechanism, and the materials are continuously supplied. When the materials in the feeding bin 1 are used up, the feeding mechanism will start, and the materials in the storage bin 3 will be slid into the feeding bin 1 to ensure the continuous addition of materials. At the same time, the feeding bin 1 will be sealed after the addition is completed, and the sealing environment of the feeding bin 1 will not be affected when adding materials to the storage bin 3, thereby improving the work efficiency, being simple and practical.
[0025] Furthermore, the feeding mechanism includes a threaded column 7 fixedly connected to the output end of the first motor 5, and one end of the threaded column 7 extends to the interior of the storage bin 3, the interior of the storage bin 3 is provided with a storage partition 19, and the outer wall of the threaded column 7 is threadedly connected to a driving sleeve 8, the side wall of the driving sleeve 8 is fixedly connected to a bevel sealing plate 9, and the side wall of the bevel sealing plate 9 is slidably connected to the side wall of the storage partition 19, the bottom surface of the storage bin 3 is provided with a feeding port 10, and the bottom surface of the bevel sealing plate 9 is abutted against the upper surface of the feeding port 10, and a sealing device is provided above the storage bin 3; through the coordinated use of the storage bin 3, the threaded column 7, the driving sleeve 8, the bevel sealing plate 9, the storage partition 19, and the feeding port 10, when the material in the feed bin 1 is used up, the first motor 5 will start, bringing The dynamic driving sleeve 8 rises, thereby causing the inclined sealing plate 9 to lift up and leak out the feeding port 10, and the material in the storage bin 3 will slide from the inclined surface of the inclined sealing plate 9 to the feeding port 10, thereby providing material to the feeding bin 1, ensuring the continuous supply of material, and there is no need to stop the vacuum melting furnace to add material. When the material is added, the first motor 5 reverses, thereby causing the inclined sealing plate 9 to descend, and then seals the feeding bin 1, so that when adding material to the storage bin 3, the sealing environment of the feeding bin 1 will not be affected, and when material needs to be added to the storage bin 3, the sealing device can be opened to add material, and after the addition is completed, the sealing device can be closed to seal the storage bin 3, while ensuring the sealing environment of the storage bin 3, thereby improving work efficiency, being simple and practical.
[0026] Furthermore, the sealing device includes an annular groove 22 provided on the side wall of the storage bin 3, and two semi-ring sealing plates 23 are slidably connected to the inner wall of the annular groove 22, and two groups of fixing blocks 24 are provided on the upper surface of the semi-ring sealing plates 23, and a fixed threaded sleeve 25 is hinged on the side wall of one group of fixing blocks 24, and a vacuum pump 21 is connected to the upper surface of the storage bin 3; by arranging the annular groove 22, the semi-ring sealing plate 23, the fixing block 24, the fixed threaded sleeve 25 and the vacuum pump 21, when it is necessary to add vacuum to the storage bin When adding materials, the fixed threaded sleeve 25 is rotated to make the fixed threaded sleeve 25 leave the fixed block 24, and then the semi-ring sealing plate 23 is pulled to both sides to remove the semi-ring sealing plate 23, leaking out the internal space of the storage bin 3, and then the materials can be added. After the addition is completed, the semi-ring sealing plate 23 is slid into the annular groove 22, and then the fixed threaded sleeve 25 is tightened to fix the semi-ring sealing plate 23, and then the vacuum pump 21 is started to maintain the sealed environment of the storage bin 3 without affecting the continuous supply of materials.
[0027] Furthermore, the unloading mechanism includes a driving shaft 11 fixedly connected to the output end of the second motor 6, and a T-shaped slip ring 12 is fixedly connected to the bottom surface of the feed bin 1, and a unloading pipe 13 is slidably connected to the side wall of the T-shaped slip ring 12, and the upper surface of the unloading pipe 13 is fixedly connected to the bottom surface of the driving shaft 11, and the side wall of the unloading pipe 13 is connected to a feeding pipe 14, and the top surface of the feeding pipe 14 is connected to an inclined feeding tray 15, and the inclined feeding tray 15 is located inside the feed bin 1 and is rotatably connected to the bottom surface of the feed bin 1; by arranging the second motor 6, the driving shaft 11, the T-shaped slip ring 12, the unloading pipe 13, the feeding pipe 14 and the inclined feeding tray The material tray 15 is used in conjunction with the material tray 15. When material needs to be supplied, the material in the supply bin 1 will slide into the feed pipe 14 through the inclined surface of the inclined feed tray 15, and then will be added to the vacuum melting furnace through the discharge pipe 13. When different materials need to be replaced, the second motor 6 is started to drive the drive shaft 11 to rotate, thereby causing the discharge pipe 13 to rotate along the T-shaped slip ring 12. At the same time, the feed pipe 14 connected to the side wall of the discharge pipe 13 will push the inclined feed tray 15 to rotate, thereby causing the feed pipe 14 to be connected to different feed partitions 18, and then different materials between different feed partitions 18 can be added.
[0028] Furthermore, a leak-proof sleeve 16 is provided on the upper surface of the driving sleeve 8, and the side wall of the leak-proof sleeve 16 is slidably connected to the side wall of the storage partition 19, and the top surface of the leak-proof sleeve 16 is fixedly connected to a limiting spring 17, and the other end of the limiting spring 17 is against the inner wall of the storage bin 3; by setting the leak-proof sleeve 16 and the limiting spring 17 for coordinated use, the gap at the connection between the storage partition 19 and the driving sleeve 8 is blocked, and the materials between different storage partitions 19 will not be mixed. At the same time, the limiting spring 17 will prevent the leak-proof sleeve 16 from moving at will, so that the bottom surface of the leak-proof sleeve 16 is always against the upper surface of the driving sleeve 8.
[0029] Furthermore, a pull handle 20 is fixedly connected to the side wall of the semi-ring sealing plate 23 ; by providing the pull handle 20 , it is convenient to pull the semi-ring sealing plate 23 .
[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A vacuum melting furnace capable of continuous feeding, comprising a feeding bin (1) and a feeding baffle (18), characterized in that: The lower part of the feeding bin (1) is connected to a feeding bin (2), and the upper part of the feeding bin (1) is connected to a storage bin (3). A motor column (4) is provided inside the feeding bin (1), and a first motor (5) is provided inside the motor column (4). The first motor (5) is connected to a feeding mechanism, and the second motor (6) is connected to a feeding mechanism.
2. A vacuum melting furnace capable of continuous feeding according to claim 1, characterized in that: The feeding mechanism comprises a threaded column (7) fixedly connected to the output end of the first motor (5), and one end of the threaded column (7) extends into the interior of the material storage bin (3), the interior of the material storage bin (3) is provided with a material storage partition (19), and the outer wall of the threaded column (7) is threadedly connected with a driving sleeve (8), the side wall of the driving sleeve (8) is fixedly connected with a bevel sealing plate (9), and the side wall of the bevel sealing plate (9) is slidably connected with the side wall of the material storage partition (19), the bottom surface of the material storage bin (3) is provided with a feeding port (10), and the bottom surface of the bevel sealing plate (9) is in contact with the upper surface of the feeding port (10), and a sealing device is provided above the material storage bin (3).
3. A vacuum melting furnace capable of continuous feeding according to claim 2, characterized in that: The sealing device comprises an annular groove (22) formed on the side wall of the storage bin (3), and the inner wall of the annular groove (22) is slidably connected with two semi-annular sealing plates (23), the upper surface of each of the semi-annular sealing plates (23) is provided with two groups of fixed blocks (24), and the side wall of one group of the fixed blocks (24) is hinged with a fixed threaded sleeve (25), and the upper surface of the storage bin (3) is connected with a vacuum pump (21).
4. A vacuum melting furnace capable of continuous feeding according to claim 1 or 2, characterized in that: The material discharge mechanism comprises a driving shaft (11) fixedly connected to the output end of the second motor (6), and a T-shaped slip ring (12) is fixedly connected to the bottom surface of the feeding bin (1), a material discharge pipe (13) is slidably connected to the side wall of the T-shaped slip ring (12), the upper surface of the material discharge pipe (13) is fixedly connected to the bottom surface of the driving shaft (11), and the side wall of the material discharge pipe (13) is connected to a feed pipe (14), the top surface of the feed pipe (14) is connected to an inclined feed tray (15), and the inclined feed tray (15) is located inside the feeding bin (1) and is rotatably connected to the bottom surface of the feeding bin (1).
5. A vacuum melting furnace capable of continuous feeding according to claim 3, characterized in that: The material discharge mechanism comprises a driving shaft (11) fixedly connected to the output end of the second motor (6), and a T-shaped slip ring (12) is fixedly connected to the bottom surface of the feeding bin (1), a material discharge pipe (13) is slidably connected to the side wall of the T-shaped slip ring (12), the upper surface of the material discharge pipe (13) is fixedly connected to the bottom surface of the driving shaft (11), and the side wall of the material discharge pipe (13) is connected to a feed pipe (14), the top surface of the feed pipe (14) is connected to an inclined feed tray (15), and the inclined feed tray (15) is located inside the feeding bin (1) and is rotatably connected to the bottom surface of the feeding bin (1).
6. A vacuum melting furnace capable of continuous feeding according to claim 2, characterized in that: The upper surface of the driving sleeve (8) is provided with a leak-proof sleeve (16), and the side wall of the leak-proof sleeve (16) is slidably connected to the side wall of the material storage partition (19), and the top surface of the leak-proof sleeve (16) is fixedly connected to a limit spring (17), and the other end of the limit spring (17) is against the inner wall of the material storage bin (3).
7. A vacuum melting furnace capable of continuous feeding according to claim 3, characterized in that: A pull handle (20) is fixedly connected to the side wall of the semi-ring sealing plate (23).
