Face profile tolerance testing fixture suitable for workpieces of various sizes
By designing a motor-driven adjustment mechanism in the surface profile detection tool of the turbine shell, the problem of multi-power source and universal ball contact in the prior art is solved, and stable clamping and anti-offset of the turbine shell are achieved, and multiple adaptations are adapted to The inspection requirements of workpieces of each size improve inspection efficiency and ease of use.
Patent Information
- Application Number
- CN202420875722.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The existing turbine shell surface profile detector requires multiple power sources to drive when adapting to workpieces of multiple sizes, resulting in high energy consumption and increased cost. At the same time, the force of the universal ball contacting the turbine shell surface is concentrated, which easily leads to insufficient clamping effect. Good or surface damage.
An adjustment mechanism including a motor, screw rod, slider, support rod, support plate, slider and hydraulic cylinder is designed. The motor drives the screw and sprocket transmission, and the positions of the hydraulic cylinder and squeeze rod are adjusted simultaneously, combining with rubber blocks. and bidirectional screws, which achieve stable clamping and anti-offsetting of the turbine housing, and facilitate disassembly and maintenance through torsion bars and connecting components.
It realizes efficient detection that adapts to different sizes of turbine shells, improves clamping effect and convenience of use, reduces the time for users to refix turbine shells, expands the scope of application, and enhances the protection of turbine shells.
Smart Images

Figure CN222188287U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of contour measuring tools, in particular to a facial contour measuring tool suitable for workpieces of various sizes. Background Art
[0002] The turbine shell is a transitional element connecting the exhaust pipe and the intermediate shell, and is also a protective cover for the alloy impeller. The assembly precision of the turbine shell is relatively high. After the turbine shell is processed, the precision of the turbine shell needs to be tested to ensure the safety of subsequent use.
[0003] The patent with announcement number CN220304513U discloses a universal inspection tool for the contour of a large turbine shell surface, which relates to the technical field of contour inspection tools, including a base, a screw nut mounting block, a contour detector, and a placement groove on the surface of the base. The utility model uses the screw nut sleeve and the support wheel in combination, so that the user can adjust the position of the support wheel according to the overall diameter of the turbine, thereby facilitating the subsequent rotation of the turbine, and thus facilitating the contour detection instrument to detect the overall contour of the turbine. At the same time, the use of a universal ball and an extrusion disc can prevent the turbine from being offset during the detection process, thereby ensuring the quality of the detection. At the same time, the extrusion disc can drive the turbine to rotate as a whole, thereby facilitating the detection of the outer wall contour of the turbine. At the same time, the device can adjust the position of the turbine through the extrusion disc and the universal ball clamp, thereby enabling the device to reduce the time required for the user to re-fix the turbine, thereby improving the efficiency of the detection.
[0004] During use, the above-mentioned inspection fixture for checking the contour of the turbine shell can adjust the height positions of multiple support wheels to adapt to turbine shells of different sizes, but it requires multiple power sources to drive it, which increases energy consumption and increases costs. In addition, it uses a universal ball to contact the surface of the turbine shell and cooperate with the extrusion plate to clamp and prevent the turbine shell from deviating. However, the force applied to the surface of the turbine shell through the universal ball is concentrated at one point. If the force is small, the clamping effect on the turbine shell is poor. If the force applied to the turbine shell is large, the surface of the turbine shell is easily dented and damaged, and its practicality is relatively poor. Utility Model Content
[0005] The utility model aims to provide a facial contour measuring tool suitable for workpieces of various sizes, so as to solve the problems raised in the above-mentioned background technology.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a facial contour gauge suitable for workpieces of various sizes, comprising a base, a motor three is provided on one side of the top of the base, a screw rod two is connected to the output end of the motor three, a sliding seat is provided on the outer side of the screw rod two, a support rod is provided on the top of the sliding seat, and a support plate is connected to the upper end of the support rod, a screw rod one is rotatably installed between the support plate and the sliding seat, a motor four is connected to the upper end of the screw rod one at the top of the support plate, a slider three is provided on the outer side of the support rod and the screw rod one, and one end of the slider three is connected to a contour detector through a connecting component. A supporting roller is installed on the top of the base for rotating front and back in sequence, a turbine shell is provided between the two supporting rollers, an adjustment mechanism is provided on the outer side of the supporting roller on the top of the base, the adjustment mechanism includes an adjusting frame, and the adjusting frame is symmetrically arranged on the top of the base, sliding rods and screws are respectively provided at symmetrical positions on the inner side of the adjusting frame, and the screws are rotatably connected to the adjusting frame, one side of the adjusting frame upper end is connected to the top of the adjusting frame with a motor 2, the sliding rod and the screw are sleeved on the outer side of the sliding rod and the screw, a hydraulic cylinder is rotatably embedded and installed on one side of the sliding rod, and the telescopic ends of the two hydraulic cylinders are respectively connected to an extrusion disk and a positioning frame.
[0007] Furthermore, the adjustment mechanism also includes a bidirectional screw rod, which is rotatably installed in the adjustment frame, and the upper end of the bidirectional screw rod is connected to a handle outside the adjustment frame, and the outer wall of the bidirectional screw rod is symmetrically sleeved with a slider 2, one side of the slider 2 is connected to an extrusion rod, and one end of the extrusion rod is connected to a rubber block, one side of the slider 1 is provided with an L-plate away from the supporting roller, and the L-plate is sleeved on the outside of the hydraulic cylinder, a motor 1 is provided at the bottom of the L-plate, and a sprocket 1 is sleeved on the output end of the motor 1, the sprocket 1 is connected to a sprocket 2 through a chain 1, and the sprocket 2 is sleeved on the outside of the hydraulic cylinder, the lower end of the screw rod is connected to a sprocket 3 on the inner side of the base, and the two sprockets 3 are connected through a chain 2. Through the adjustment mechanism, the position of the extrusion disk and the adjustment frame can be adjusted accordingly according to the size of the detected turbine shell, so that it has a wider range of application, and at the same time, the limiting of the turbine shell is improved to prevent its deviation, and the effect of fixing the turbine shell is better, and it also plays a protective role on the turbine shell.
[0008] Furthermore, the connecting assembly includes a torsion bar, a chamber is provided on one side of the slider three, the torsion bar is rotatably installed in the chamber, the outer wall of the torsion bar is symmetrically provided with a fixing rod, the relatively outer end of the fixing rod is movably connected with a plug rod through the connecting rod, one side of the slider three is symmetrically provided with a connecting block, and one end of the connecting block is inserted into a slot provided in the side wall of the slider three, one end of the connecting block is fixedly connected to the contour detector, and the relatively outer ends of the plug rod pass through the through grooves provided in the side walls of the connecting block, the outer wall of the torsion bar is sleeved with a baffle and a torsion spring above the plug rod, and the torsion spring is located above the baffle, and the two ends of the torsion spring are respectively fixedly connected to the baffle and the inner wall of the chamber, and the upper end of the torsion bar is connected with a torsion handle above the slider three. The contour detector can be conveniently disassembled through the connecting assembly for maintenance and repair, which is convenient to use.
[0009] Furthermore, the slider 1 is threadedly connected to the screw rod, the slider 1 is rotationally connected to the hydraulic cylinder through a bearing, and the slider 2 is threadedly connected to the bidirectional screw rod, so that the connection between the hydraulic cylinder and the slider 1 does not affect the rotation of the hydraulic cylinder, and the bidirectional screw rod can synchronously drive and adjust the positions of the two extrusion rods.
[0010] Furthermore, the torsion bar is rotatably connected to the slider via a bearing, the two fixed rods are arranged in a circular equidistant array, and the two ends of the connecting rod are respectively hinged to the fixed rod and the insertion rod to transmit power and synchronously drive the two insertion rods to move relatively inward or outward.
[0011] Furthermore, the slider three is L-shaped, and the diameter of the sprocket one is smaller than the diameter of the sprocket two, so as to provide support for the contour detector, and the diameters of the sprocket one and the sprocket two are set so that the rotation speed of the hydraulic cylinder is lower.
[0012] Compared with the prior art, the beneficial effects achieved by the utility model are:
[0013] The utility model can adjust the positions of the extrusion plate and the two extrusion rods according to turbine shells of different sizes through the adjustment mechanism. The screw is driven to rotate by the second motor, and the other screw is driven to rotate by the third sprocket and the second chain to achieve synchronous adjustment of the height positions of the two hydraulic cylinders. The handle is then twisted to drive the bidirectional screw to rotate, and the two extrusion rods are synchronously adjusted to move in a relatively outer or inner direction so as to adapt to the turbine shell. The utility model is easy to use and has a wider range of applications. The use of the support roller can support the turbine shell to assist its rotation. The utility model is easy to use and has a stronger practicality. The turbine shell can be driven to rotate so as to detect its contour.
[0014] The utility model can conveniently and quickly disassemble or install the contour detector through the connecting components, so as to disassemble, maintain, repair or replace the contour detector. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a partial side view structural schematic diagram of the utility model;
[0018] Figure 3 It is a schematic diagram of the structure between the adjusting frame and the slider 1 of the utility model;
[0019] Figure 4 It is a schematic diagram of the structure between the slider 3, the torsion bar and the connecting block of the utility model;
[0020] Figure 5 It is a schematic diagram of the structure between the torsion bar and the connecting block of the utility model;
[0021] In the figure: 1. base; 2. support roller; 3. adjustment frame; 4. slide rod; 5. screw rod; 6. slider 1; 7. hydraulic cylinder; 8. extrusion plate; 9. motor 1; 10. sprocket 1; 11. sprocket 2; 12. chain 1; 13. motor 2; 14. adjustment frame; 15. bidirectional screw rod; 16. slider 2; 17. extrusion rod; 18. sprocket 3; 19. chain 2; 20. slider 3; 21. contour detector; 22. motor 3; 23. slide seat; 24. support rod; 25. screw rod 1; 26. support plate; 27. motor 4; 28. torsion rod; 29. fixing rod; 30. connecting rod; 31. plug rod; 32. connecting block; 33. baffle; 34. torsion spring; 35. screw rod 2. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] like Figure 1 - Figure 5The facial contour gauge for workpieces of various sizes shown in the figure comprises a base 1, a motor 3 22 is arranged on one side of the top of the base 1, a screw rod 2 35 is connected to the output end of the motor 3 22, a slide seat 23 is sleeved on the outer side of the screw rod 2 35, a support rod 24 is arranged on the top of the slide seat 23, and a support plate 26 is connected to the upper end of the support rod 24, a screw rod 1 25 is rotatably installed between the support plate 26 and the slide seat 23, a motor 4 27 is connected to the upper end of the screw rod 1 25 at the top of the support plate 26, a slide block 3 20 is sleeved on the outer side of the support rod 24 and the screw rod 1 25, and a contour detector 21 is connected to one end of the slide block 3 20 through a connecting component, and the base 1 A support roller 2 is installed on the top to rotate forward and backward in sequence, a turbine shell is provided between the two support rollers 2, an adjustment mechanism is provided on the outer side of the support roller 2 on the top of the base 1, the adjustment mechanism includes an adjustment frame 3, and the adjustment frame 3 is symmetrically arranged on the top of the base 1, and sliding rods 4 and screws 5 are respectively provided at symmetrical positions on the inner side of the adjustment frame 3, and the screws 5 are rotatably connected to the adjustment frame 3, and a motor 2 13 is connected to the top of the adjustment frame 3 at the upper end of one side of the adjustment frame 3, a sliding block 6 is sleeved on the outer side of the sliding block 4 and the screw 5, and a hydraulic cylinder 7 is rotatably embedded and installed on one side of the sliding block 6, and the telescopic ends of the two hydraulic cylinders 7 are respectively connected to an extrusion disk 8 and a positioning frame 14.
[0024] In this example, the adjustment mechanism also includes a bidirectional screw rod 15, which is rotatably installed in the adjustment frame 14, and the upper end of the bidirectional screw rod 15 is connected to a handle outside the adjustment frame 14, and the outer wall of the bidirectional screw rod 15 is symmetrically sleeved with a slider 2 16, one side of the slider 2 16 is connected to an extrusion rod 17, and one end of the extrusion rod 17 is connected to a rubber block, one side of the slider 16 is provided with an L plate away from the support roller 2, and the L plate is sleeved on the outside of the hydraulic cylinder 7, and a motor 19 is provided at the bottom of the L plate, and a sprocket 10 is sleeved on the output end of the motor 19, and the sprocket 10 is sleeved on the output end of the motor 19. 0 is connected with a sprocket 2 11 through a chain 12, and the sprocket 2 11 is sleeved on the outside of the hydraulic cylinder 7, the lower end of the screw 5 is connected with a sprocket 3 18 on the inside of the base 1, and the two sprockets 3 18 are connected through a chain 2 19. Through the adjustment mechanism, the positions of the extrusion plate 8 and the adjustment frame 14 can be adjusted accordingly according to the size of the detected turbine shell, so that the application range is wider, and at the same time, the limit of the turbine shell is improved to prevent its deviation, and the fixing effect of the turbine shell is better, and it also plays a role in protecting the turbine shell. The outer wall of the torsion bar 28 is symmetrically provided with a fixing rod 29, and the relatively outer end of the fixing rod 29 is movably connected with an insertion rod 31 through a connecting rod 30. A connecting block 32 is symmetrically provided on one side of the slider 3 20, and one end of the connecting block 32 is inserted into a slot provided in the side wall of the slider 3 20, and one end of the connecting block 32 is fixedly connected to the contour detector 21, and the relatively outer end of the insertion rod 31 passes through the through groove provided in the side wall of the connecting block 32. A baffle 33 and a torsion spring 34 are sleeved on the outer wall of the torsion bar 28 above the insertion rod 31, and the torsion spring 34 is located above the baffle 33, and the two ends of the torsion spring 34 are fixedly connected to the baffle 33 and the inner wall of the chamber respectively. The upper end of the torsion bar 28 is connected with a twist handle above the slider 3 20. The contour detector 21 can be conveniently disassembled through the connecting assembly for maintenance and repair, which is convenient to use. In this example, the slider 1 6 is threadedly connected to the screw rod 5, and the slider 1 6 is rotatably connected to the hydraulic cylinder 7 through a bearing. The slider 2 16 is threadedly connected to the bidirectional screw rod 15, so as to connect the hydraulic cylinder 7 and the slider 1 6 without affecting the rotation of the hydraulic cylinder 7. The bidirectional screw rod 15 can synchronously drive and adjust the positions of the two extrusion rods 17. In this example, the torsion bar 28 is rotatably connected to the slider 3 20 through a bearing, and the two fixed rods 29 are arranged in a circumferentially equidistant array. The two ends of the connecting rod 30 are respectively hinged to the fixed rod 29 and the insertion rod 31 to transmit power and synchronously drive the two insertion rods 31 to move to the relative inner or outer sides. In this example, the slider 3 20 is L-shaped, and the diameter of the sprocket 1 10 is smaller than the diameter of the sprocket 2 11, so as to support the contour detector 21, and the diameter size of the sprocket 1 10 and the sprocket 2 11 is set so that the rotation speed of the hydraulic cylinder 7 is relatively low.
[0025] The working principle of the utility model is as follows: when in use, the height positions of the extrusion rod 17 and the extrusion disk 8 are adjusted according to the size of the turbine shell to be detected, and the connected screw rod 5 is driven to rotate by starting the motor 2 13, and the sprocket 3 18 and the chain 2 19 drive the other screw rod 5 to rotate synchronously, so as to realize the synchronous driving of the two sliders 1 6 to move upward or downward along the slide bar 4, and then drive the extrusion rod 17 and the extrusion disk 8 to move up and down synchronously, and stop the motor 2 13 after moving them to the appropriate position, and then twist the handle to drive the bidirectional screw rod 15 to rotate, and synchronously drive the two sliders 2 16 to drive the extrusion rod 17 to move relatively outward or inward. Then, the hydraulic cylinder 7 is started to push the extrusion plate 8 and the adjustment frame 14, so that the extrusion plate 8 and the rubber block at one end of the extrusion rod 17 clamp and fix the turbine shell, limit it, and avoid deviation during detection. Then, the motor 3 22 and the motor 4 27 can be used to drive the screw rod 2 35 and the screw rod 1 25 to adjust the height and front-to-back position of the contour detector 21, so as to facilitate the detection of the contour of the turbine shell. At the same time, the motor 1 9 is started to drive the sprocket 10 to rotate, and the sprocket 2 11 drives the chain 12 to rotate, so that the chain 12 drives the hydraulic cylinder 7 connected thereto to rotate, thereby driving the extrusion plate 8. The torsion bar 28 can be rotated synchronously, thereby rotating the turbine shell so as to detect its contour. The invention is easy to use, has a wide range of applications, and can be adapted to turbine shells of different sizes. When the contour detector 21 needs to be disassembled for maintenance or replacement, the torsion handle can be twisted to drive the torsion bar 28 to rotate, so that the torsion bar 28 drives the fixing rod 29 and drives the connecting rod 30 to pull the insertion rod 31 to move inwardly, so that the insertion rod 31 is inserted into the through slot on the connecting block 32 and one end is moved out. While the torsion bar 28 rotates, the baffle plate 33 is driven to twist the torsion spring 34, and then the contour detector 21 can be pulled to the side away from the slider 320 to drive the connecting block 32 to move out of the insertion rod. The groove is formed by the screw thread of the torsion spring 34, thereby completing the disassembly of the contour detector 21 for its inspection or maintenance. During installation, the above disassembly steps are repeated to move the connecting block 32 between the two slots, and then the contour detector 21 is installed on the inner side of the slider 3 20, so that the connecting block 32 is inserted into the corresponding slot, and the force applied to the torsion handle is released, so that the baffle 33 is reset and rotated under the torsion of the torsion spring 34, thereby driving the torsion bar 28 to drive the fixing rod 29 to reset and rotate, and then driving the connecting rod 30 to push the insertion rod 31 to be inserted into the through groove, completing the restriction and fixation of the connecting block 32, thereby completing the installation and fixation of the contour detector 21, which is convenient to use and more practical.
[0026] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A facial contour gauge suitable for workpieces of various sizes, comprising a base (1), a motor (22) being provided on one side of the top of the base (1), a screw (35) being connected to the output end of the motor (22), a slide seat (23) being sleeved on the outer side of the screw (35), a support rod (24) being provided on the top of the slide seat (23), a support plate (26) being connected to the upper end of the support rod (24), a screw (25) being rotatably mounted between the support plate (26) and the slide seat (23), a motor (27) being connected to the upper end of the screw (25) at the top of the support plate (26), and the characteristics: The support rod (24) and the screw rod (25) are sleeved with a slider (20) on the outside, and one end of the slider (20) is connected to a contour detector (21) through a connecting assembly. A support roller (2) is rotatably mounted on the top of the base (1) in sequence. A turbine shell is provided between the two support rollers (2). An adjustment mechanism is provided on the outside of the support roller (2) at the top of the base (1). The adjustment mechanism comprises an adjustment frame (3), and the adjustment frame (3) is symmetrically arranged on the top of the base (1). Slide bars (4) and screw rods (5) are respectively provided at symmetrical positions on the inner side of the adjustment frame (3), and the screw rods (5) are rotatably connected to the adjustment frame (3). The upper end of one side of the adjustment frame (3) is connected to the top of the adjustment frame (3) with a motor (13). The slide bars (4) and the screw rods (5) are sleeved with a slider (6) on the outside, and a hydraulic cylinder (7) is rotatably embedded and mounted on one side of the slider (6). The telescopic ends of the two hydraulic cylinders (7) are respectively connected to an extrusion plate (8) and a positioning frame (14).
2. The facial contour gauge applicable to workpieces of various sizes according to claim 1, characterized in that: The adjustment mechanism further comprises a bidirectional screw rod (15), the bidirectional screw rod (15) being rotatably mounted in the position adjustment frame (14), and the upper end of the bidirectional screw rod (15) being connected to a handle outside the position adjustment frame (14), the outer wall of the bidirectional screw rod (15) being symmetrically sleeved with a second slider (16), one side of the second slider (16) being connected to a squeeze rod (17), and one end of the squeeze rod (17) being connected to a rubber block, and an L plate being provided on the side of the first slider (6) away from the support roller (2), The L-plate is sleeved on the outside of the hydraulic cylinder (7), a motor 1 (9) is provided at the bottom of the L-plate, a sprocket 1 (10) is sleeved on the output end of the motor 1 (9), the sprocket 1 (10) is connected to a sprocket 2 (11) via a chain 1 (12), and the sprocket 2 (11) is sleeved on the outside of the hydraulic cylinder (7), the lower end of the screw rod (5) is connected to a sprocket 3 (18) on the inside of the base (1), and the two sprockets 3 (18) are connected via a chain 2 (19).
3. The facial contour gauge applicable to workpieces of various sizes according to claim 2, characterized in that: The connecting assembly comprises a torsion bar (28), a chamber is provided on one side of the slider three (20), the torsion bar (28) is rotatably installed in the chamber, a fixing rod (29) is symmetrically provided on the outer wall of the torsion bar (28), and an insertion rod (31) is movably connected to the fixing rod (29) at one end relative to the outer side through a connecting rod (30), a connecting block (32) is symmetrically provided on one side of the slider three (20), and one end of the connecting block (32) is inserted into a slot provided on the side wall of the slider three (20), and the connecting One end of the block (32) is fixedly connected to the contour detector (21), and the opposite outer ends of the insertion rod (31) pass through the through slots provided in the side walls of the connection block (32). The outer wall of the torsion bar (28) is sleeved with a baffle (33) and a torsion spring (34) above the insertion rod (31), and the torsion spring (34) is located above the baffle (33). The two ends of the torsion spring (34) are respectively fixedly connected to the baffle (33) and the inner wall of the chamber, and the upper end of the torsion bar (28) is connected to a torsion handle above the slider three (20).
4. The facial contour gauge applicable to workpieces of various sizes according to claim 2, characterized in that: The slider 1 (6) is threadedly connected to the screw rod (5), the slider 1 (6) is rotationally connected to the hydraulic cylinder (7) via a bearing, and the slider 2 (16) is threadedly connected to the bidirectional screw rod (15).
5. The facial contour gauge applicable to workpieces of various sizes according to claim 3, characterized in that: The torsion bar (28) is rotatably connected to the slider (20) via a bearing, the two fixing bars (29) are arranged in a circumferentially equidistant array, and the two ends of the connecting rod (30) are respectively hinged to the fixing rod (29) and the insertion rod (31).
6. The facial contour gauge applicable to workpieces of various sizes according to claim 3, characterized in that: The slider three (20) is L-shaped, and the diameter of the sprocket one (10) is smaller than the diameter of the sprocket two (11).
