Chain type terminal welding tool
By designing chain terminal welding tooling, including frame, conveyor plate, positioning components and cutting components, the scrap cutting and positioning problems after welding are solved, the continuity and stability of the welding process are achieved, and the welding efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202323653711.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-30
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2033-12-30
AI Technical Summary
In the production of automotive wire harnesses, the waste cannot be cut off at one time after welding of chain terminals, and the precise positioning is lacking, which affects welding efficiency and stability.
A chain terminal welding tool is designed, including a frame, conveyor plate, positioning assembly and cutting assembly. The precise positioning of the terminals is achieved through the positioning assembly and the automatic cutting of waste materials is automatically cut off to ensure the continuity and stability of the welding process.
It improves welding efficiency and stability, realizes automatic collection and precise cutting of waste materials, and improves work efficiency and welding accuracy.
Smart Images

Figure CN222191395U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of terminal welding, and in particular relates to a chain-type terminal welding tool. Background Art
[0002] In the production process of automotive wiring harnesses, the connection between terminals and wiring harnesses is usually achieved by ultrasonic welding. The wiring harness to be welded is usually placed at an angle of 180° to the terminal, and the wiring harness and the terminal are welded into shape by the cooperation of the ultrasonic welding head and the bottom mold.
[0003] In actual applications, the inventors found that when the wiring harness and terminals are placed in an unconventional manner, the prior art has the following technical problems: on the one hand, the existing welding tooling cannot cut off the waste area at one time after the chain terminal is welded, and it is often necessary to manually remove the welded terminals from the tooling and cut the waste separately, which reduces work efficiency and has low cutting accuracy; on the other hand, there is a lack of precise positioning during the terminal conveying process, which affects the stability of welding.
[0004] Based on this, it is necessary to improve the defects of the prior art to overcome the shortcomings in practical applications. Utility Model Content
[0005] Based on the above-mentioned shortcomings and deficiencies in the prior art, one of the purposes of the present invention is to at least solve one or more of the above-mentioned problems in the prior art. In other words, one of the purposes of the present invention is to provide a chain terminal welding tool that meets one or more of the above-mentioned needs.
[0006] In order to achieve the above utility model purpose, the utility model adopts the following technical solutions:
[0007] The utility model provides a chain terminal welding tool, comprising:
[0008] A frame, including a base and a bottom plate;
[0009] A conveying plate, disposed on the base, for mounting the terminal and the wiring harness, so as to weld the welding position of the terminal with the wiring harness;
[0010] A positioning assembly, mounted on the base, for positioning the terminals on the conveying plate; and
[0011] The cutting assembly is connected to the base and is used for cutting the welded terminal to remove the waste area of the terminal.
[0012] As a preferred solution, a material collecting trough is installed on the bottom plate to collect waste materials.
[0013] As a preferred solution, a cutting position is provided on the base, and the cutting position is arranged opposite to the material receiving trough.
[0014] As a preferred solution, the cutting assembly includes a driving unit and a cutting knife, and the driving unit is used to drive the cutting knife to move.
[0015] As a preferred solution, the base is provided with a through groove, and the cutting knife moves up and down along the through groove.
[0016] As a preferred solution, the base is provided with a guide rail, the driving part and the cutting knife are respectively connected to a guide block, and the guide block is slidably connected to the guide rail.
[0017] As a preferred solution, the positioning assembly includes a mounting seat, a moving block and a positioning pin. The mounting seat is slidably matched with the base. The mounting seat is connected to the moving block. The moving block is provided with a positioning pin. The positioning pin contacts and cooperates with the waste area of the terminal.
[0018] As a preferred solution, a slide rail is provided on the base, the mounting seat is connected to a slider, and the slider is slidably matched with the slide rail.
[0019] As a preferred solution, a welding position is provided on the base.
[0020] As a preferred solution, the terminal and the wiring harness are arranged at an angle of 90 degrees.
[0021] Compared with the prior art, the utility model has the following beneficial effects:
[0022] The utility model provides a chain terminal welding tool, which cuts off the waste area of the terminal through a cutting component after the terminal and the wire harness are welded and formed, and collects the waste at the same time, thereby ensuring the continuity of the process and improving the welding efficiency of the wire harness and the terminal.
[0023] The utility model provides a chain terminal welding tool, which can accurately position the terminal in real time during the conveying process through a positioning component, so as to avoid the terminal chain from being skewed or offset, and ensure the stability of welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, drawings of other embodiments can be obtained based on these drawings without paying creative work.
[0025] Figure 1 It is a schematic diagram of the overall structure of a chain terminal welding tool according to an embodiment of the utility model;
[0026] Figure 2It is a partial structural schematic diagram of the base of an embodiment of the utility model;
[0027] Figure 3 It is a structural schematic diagram of a cutting assembly according to an embodiment of the utility model;
[0028] Figure 4 It is a structural schematic diagram of a positioning assembly according to an embodiment of the utility model;
[0029] Figure 5 This is a schematic diagram of the connection between the wiring harness and the terminal of an embodiment of the utility model;
[0030] Figure 6 yes Figure 5 A magnified schematic diagram of the local structure in FIG.
[0031] In the figure: 1 frame, 11 base, 111 cutting position, 112 welding position, 113 through-groove, 12 bottom plate, 13 guide rail, 14 guide block, 15 slide rail, 16 slider, 2 conveyor plate, 3 positioning assembly, 31 mounting seat, 32 moving block, 33 positioning pin, 4 cutting assembly, 41 driving unit, 42 cutting knife, 5 receiving trough, A terminal, A1 welding position, A2 waste area, B wiring harness. DETAILED DESCRIPTION
[0032] In order to more clearly illustrate the embodiments of the present application, the specific implementation methods of the present application will be described below with reference to the accompanying drawings. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.
[0033] In the description of the embodiments of the present application, the terms "upper", "lower", "front", "rear", etc., are based on the directions or positions shown in the drawings, and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the application. In addition, the terms "first", "second", etc. are only used to distinguish in the description and have no special meaning.
[0034] like Figures 1 to 6 As shown, this embodiment provides a chain terminal welding tool, including a frame 1, a conveying plate 2, a positioning component 3 and a cutting component 4. The chain terminals on the conveying plate 2 are sequentially conveyed to the welding station, the wire harness and the terminal are welded into shape by ultrasonic welding, and the waste area of the rear terminal after welding is cut off by the cutting component 4.
[0035] Specifically, the frame 1 includes a base 11 and a bottom plate 12 . The conveying plate 2 is disposed on the base 11 and is used to install the terminal A and the wire harness B so as to weld the welding position A1 of the terminal A with the wire harness B.
[0036] Furthermore, a collecting trough 5 is installed on the bottom plate 12 for collecting waste. The collecting trough 5 is detachably connected to the bottom plate 12. After a certain amount of waste is collected, the waste can be poured out or replaced by disassembling, which makes installation, disassembly or replacement more convenient.
[0037] Furthermore, a cutting position 111 is provided on the base 11 , and the cutting position 111 is arranged opposite to the material receiving slot 5 . When the cutting component 4 cuts off the waste of the terminal after welding, the waste is collected through the material receiving slot 5 .
[0038] The cutting assembly 4 in this embodiment is connected to the base 11, and is used to cut the welded terminal A to remove the waste area A2 of the terminal. The cutting assembly 4 includes a driving unit 41 and a cutting knife 42, and the driving unit 41 is used to drive the cutting knife 42 to move. The driving unit 41 uses a cylinder, and the cylinder is used as a power source to save the cost of use. It should be noted that the power source can also use a motor or an electric cylinder to improve the control accuracy, and can be set according to actual needs.
[0039] Furthermore, the base 11 is provided with a through slot 113 , and the cutter 42 moves up and down along the through slot 113 to cut off the waste area of the terminal.
[0040] Specifically, the base 11 is provided with a guide rail 13, the driving unit 41 is connected to the front of the guide block 14, the cutter 42 is connected to the side wall of the guide block 14, and the guide block 14 is slidably connected to the guide rail 13. The driving unit 41 drives the guide block 14 to move up and down along the guide rail 13, and the guide block 14 drives the cutter 42 to move up and down along the through hole 113.
[0041] The positioning assembly 3 in this embodiment is installed on the base 11 and is used to position the terminal A on the conveying plate 2; the positioning assembly 3 includes a mounting seat 31, a moving block 32 and a positioning pin 33, the mounting seat 31 is slidably matched with the base 11, the moving block 32 is connected to the mounting seat 31, the moving block 32 is provided with a positioning pin 33, and the positioning pin 33 is in contact with the waste area A2 of the terminal A.
[0042] By driving the positioning pin 331 to move up and down and engage with the positioning hole on the waste area A2 of the terminal, the terminal chain is positioned to prevent the terminal from tilting or deviating on the conveying plate 2, ensuring that the terminal always remains horizontally positioned on the conveying plate 2, so that the terminal chain can be automatically transferred to the welding station under the positioning guidance of the positioning pin 33.
[0043] Furthermore, a slide rail 15 is provided on the base 11, and the mounting seat 31 is connected to the slider 16, and the slider 16 is slidably matched with the slide rail 15. When the terminal chain sequentially conveys each terminal to the welding station along the conveying plate 2, the mounting seat 31 moves along the slide rail 15, so that the positioning pin 33 sequentially positions the positioning holes on different terminals, thereby achieving real-time positioning of the terminal chain and ensuring welding stability.
[0044] A welding position 112 is provided on the base 11, and a bottom mold (not shown in the figure) is placed below the welding position 112. The bottom mold is used to support the terminal and the wiring harness. The top of the welding position 112 faces the ultrasonic welding head (not shown in the figure). The ultrasonic welding head presses down the wiring harness and the terminal and welds the two into shape.
[0045] The terminal A and the wiring harness B in this embodiment are arranged at an angle of 90 degrees, so that the welding position A1 of the terminal A and the wiring harness B can be welded into shape first, and then the waste area A2 on the welded terminal A can be cut and removed, thereby ensuring the continuity of the process and improving the welding efficiency of the wiring harness and the terminal.
[0046] The base in the embodiment of the present application includes a side plate arranged on the bottom plate and connected to the bottom plate, and a horizontal mounting plate installed on the side plate. The base and the bottom plate form an overall frame of the rack.
[0047] In the description of the embodiments of the present application, unless otherwise clearly specified and limited, technical terms such as "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0048] The above description is only a detailed description of the preferred embodiments and principles of the present application. For ordinary technicians in this field, there will be changes in the specific implementation methods based on the ideas provided by the present application, and these changes should also be regarded as the scope of protection of the present application.
Claims
1. A chain terminal welding tool, characterized in that: include: A frame, including a base and a bottom plate; A conveying plate, disposed on the base, for mounting the terminal and the wiring harness, so as to weld the welding position of the terminal with the wiring harness; A positioning assembly, mounted on the base, for positioning the terminals on the conveying plate; as well as The cutting assembly is connected to the base and is used for cutting the welded terminal to remove the waste area of the terminal.
2. A chain terminal welding tool according to claim 1, characterized in that: The bottom plate is provided with a material collecting trough for collecting waste materials.
3. A chain terminal welding tool according to claim 2, characterized in that: A cutting position is provided on the base, and the cutting position is arranged opposite to the material receiving trough.
4. The chain terminal welding tool according to claim 1, characterized in that: The cutting assembly comprises a driving part and a cutting knife, wherein the driving part is used for driving the cutting knife to move.
5. A chain terminal welding tool according to claim 4, characterized in that: The base is provided with a through slot, and the cutting knife moves up and down along the through slot.
6. A chain terminal welding tool according to claim 4, characterized in that: The base is provided with a guide rail, the driving part and the cutting knife are respectively connected to a guide block, and the guide block is slidably connected to the guide rail.
7. The chain terminal welding tool according to claim 1, characterized in that: The positioning assembly includes a mounting seat, a moving block and a positioning pin. The mounting seat is slidably matched with the base. The mounting seat is connected to the moving block. The moving block is provided with a positioning pin. The positioning pin contacts and cooperates with the waste area of the terminal.
8. The chain terminal welding tool according to claim 7, characterized in that: The base is provided with a slide rail, the mounting seat is connected to a slide block, and the slide block is slidably matched with the slide rail.
9. The chain terminal welding tool according to claim 1, characterized in that: A welding position is arranged on the base.
10. The chain terminal welding tool according to claim 1, characterized in that: The terminal is arranged at an angle of 90 degrees to the wiring harness.
