Pouring device for mullite brick production

By setting up strike components, blowing components and cleaning components in the mullite brick production pouring device, the problem of raw materials being adhered to the pressure plate is solved, and the molding quality and cleaning efficiency are improved.

CN119658828AInactive Publication Date: 2025-03-21ZHENGZHOU KAIYUAN REFRACTORY MATERIALS CO LTD

Patent Information

Application Number
CN202411835974.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-03-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the production process of mullite bricks, raw materials are easily stuck to the press plate, affecting the forming flatness and dimensional accuracy of the brick blank, and at the same time bringing inconvenience to cleaning work.

Method used

A mullite brick production casting device is designed, including strike components, blow components and cleaning components. The tapping assembly knocks the mold through the reversal tapping head to shake off the raw material; the blowing assembly blows off the raw material at the edge of the top surface of the mold through the spray head; the cleaning assembly cleans the bottom surface of the pressing plate through the coil spring drives the slide plate.

Benefits of technology

It effectively avoids the problem of raw materials sticking to the pressure plate, improves the distribution uniformity and density of raw materials in the mold, maintains the tidyness of the forming bricks, and realizes automatic cleaning of the bottom surface of the pressure plate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of mullite brick production, in particular to a mullite brick production pouring device which comprises a conveying frame. The storage barrel is arranged above the conveying frame through a supporting frame; the fixing frame is fixedly mounted on the top surface of the conveying frame; the air cylinder is fixedly installed on the top face of the fixing frame, and the telescopic end of the air cylinder penetrates through the top face of the fixing frame; the pressing plate is fixedly installed at the telescopic end of the air cylinder. Compared with the prior art, by arranging the pressing plate and the cleaning assembly, in the resetting process of the pressing plate, a third transmission gear drives a connecting rod to rotate, a coil spring accumulates force, and when the pressing plate is completely reset, the coil spring releases energy, drives the connecting rod to rotate reversely and drives a reciprocating lead screw to rotate, so that a sliding plate is driven to slide back and forth along a guide rod, and a cleaning scraping plate cleans the bottom face of the pressing plate; the bottom face of the pressing plate can be automatically cleaned after the pressing plate is used every time, residues are prevented from affecting next-time use, and therefore automatic cleaning of the bottom face of the pressing plate and collection of materials are achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of mullite brick production, in particular to a mullite brick production casting device. Background Art

[0002] Mullite bricks are high-alumina refractory materials with mullite as the main crystal phase. The general alumina content is between 65% and 75%. In addition to mullite, the low-alumina mineral components contain a small amount of glass phase and quartz, while the high-alumina mineral components contain a small amount of corundum. Lightweight mullite bricks are also used as thermal insulation layers for industrial kilns in metallurgy, petrochemicals, building materials, ceramics and other industries due to their good thermal insulation properties, such as heating furnaces, soaking furnaces, heat treatment furnaces, tunnel kilns, roller kilns, shuttle kilns, etc.

[0003] After searching, the Chinese patent with publication number CN118003455A discloses an aluminum alloy casting mold for improving casting defects, a mullite brick production casting device, including a casting platform, a mixing box and a molding box, the molding box is fixedly installed on the surface of the casting platform, a mixing and stirring mechanism is arranged inside the mixing box, an air pump box is fixedly installed on the back of the mixing box, a pressurized degassing mechanism is arranged inside the air pump box, a molding mechanism is arranged inside the molding box, and an inner wall cleaning mechanism is arranged on the back of the push plate. The mullite brick production casting device, by adopting the setting of the pressurized degassing mechanism, achieves the effect of rapid bubble removal and improves production efficiency. In addition, the material can be preliminarily compacted to facilitate subsequent molding. By adopting the setting of the through-hole connector, the molding box and the molding mechanism, the molding is more stable, so that the casting molding quality is improved, and the molding efficiency is further improved. By adopting the setting of the inner wall cleaning mechanism, some residual materials adhering to the inner wall of the molding box are removed, the adhesion effect after molding is reduced, and the molding quality is improved. However, when the technical solution is actually used, there are still the following shortcomings:

[0004] In the production process of mullite bricks, when high-alumina mullite brick raw materials are added to the forming mold, in order to ensure that the raw materials can be tightly combined to form bricks with a certain strength and density, it is usually necessary to use the cooperation of the cylinder and the pressing plate to apply sufficient pressure. However, since the mullite brick raw materials themselves have a certain viscosity, they are easy to adhere to the surface of the pressing plate. When the pressing plate goes deep into the mold to compact the raw materials, this adhesion phenomenon is particularly obvious. Over a long period of time, the raw materials adhered to the pressing plate will gradually accumulate and become difficult to remove, which will not only affect the flatness and dimensional accuracy of the subsequent brick molding, but may also cause damage to the mold and the pressing plate itself. At the same time, this adhesion phenomenon brings great inconvenience to the cleaning work during the production process.

[0005] Therefore, the present application provides a mullite brick production casting device to meet the cleaning requirements of the forming press plate. Summary of the invention

[0006] In view of this, the purpose of the present invention is to provide a mullite brick production casting device to solve the problem that raw materials adhere to the pressing plate, affecting the flatness of the mullite brick molding and making it inconvenient to clean.

[0007] Based on the above purpose, the present invention provides a mullite brick production casting device, comprising:

[0008] Conveyor rack;

[0009] A material storage barrel is arranged above the conveying frame through a support frame;

[0010] A fixed frame, fixedly mounted on the top surface of the conveying frame;

[0011] A cylinder is fixedly mounted on the top surface of the fixing frame, and the telescopic end of the cylinder passes through the top surface of the fixing frame;

[0012] A pressure plate, fixedly mounted on the telescopic end of the cylinder;

[0013] A support plate, fixedly mounted on the inner side wall of the bottom of one side of the fixing frame;

[0014] A striking assembly is arranged at one end of the support plate away from the fixing frame;

[0015] A sealing shell is fixedly mounted on the top surface of the support plate through a vertical rod;

[0016] A blowing assembly, arranged on the sealing shell;

[0017] A control mechanism, arranged on the inner side wall of the fixing frame;

[0018] A connecting frame, fixedly mounted on the inner side wall of the fixing frame;

[0019] The cleaning component is arranged on the connecting frame.

[0020] Preferably, the striking component comprises:

[0021] A plurality of relief grooves are distributed in a linear array and are arranged at one end of the support plate away from the fixing frame;

[0022] A plurality of rotating rods are rotatably mounted on the inner side walls of a plurality of the giving way grooves through connecting shafts and torsion springs;

[0023] A plurality of striking heads are respectively fixedly mounted on the bottom ends of a plurality of the rotating rods;

[0024] A bracket, fixedly mounted on the top surface of the support plate;

[0025] A rotating shaft, rotatably mounted on the top of the bracket;

[0026] A plurality of cams are distributed in a linear array and fixedly sleeved on the outer wall of the rotating shaft, and the positions of the cams correspond to the positions of the rotating rods;

[0027] The first transmission gear is fixedly mounted on the end of the rotating shaft.

[0028] Preferably, the angles of the plurality of cams are different, and a rubber pad is provided on the outer wall of the striking head.

[0029] Preferably, the blowing assembly comprises:

[0030] A transmission shaft is rotatably mounted on the inner side wall of the sealing shell, and one end of the transmission shaft passes through the sealing shell;

[0031] A plurality of blades are distributed in a circular array and fixedly mounted on the outer wall of the transmission shaft;

[0032] A second transmission gear, fixedly mounted on one end of the transmission shaft located outside the sealing shell;

[0033] A plurality of air inlet pipes are arranged in a linear array on the outer wall of the sealing shell, and the air inlet pipes are connected to the sealing shell;

[0034] A plurality of air outlet pipes are arranged in a linear array on the outer wall of the sealing shell, and the air outlet pipes are connected to the sealing shell;

[0035] A plurality of nozzles are respectively arranged at one end of a plurality of the air outlet pipes away from the sealing shell.

[0036] Preferably, one-way valves with opposite flow directions are installed on the inner walls of the air inlet pipe and the air outlet pipe, and the nozzle is arranged opposite to the forming mold.

[0037] Preferably, the control mechanism comprises:

[0038] A guide sleeve, fixedly mounted on the top surface of the pressing plate through a fixing plate;

[0039] A slide rod, slidably mounted on the inner wall of the guide sleeve;

[0040] A double-sided rack fixedly mounted on one end of the slide bar located outside the guide sleeve;

[0041] Magnetic sheet 1, fixedly mounted on the top of the double-sided rack;

[0042] Two support rods are fixedly mounted on the inner side wall of the fixing frame, and the bottom one of the two support rods is located opposite to the transmission gear one;

[0043] The two magnetic sheets 2 are respectively fixedly mounted on one end of the two support rods away from the fixing frame.

[0044] Preferably, the magnetic sheet one is opposite to the magnetic sheet two, and the magnetic pole of the upper one of the two magnetic sheets two is the same as that of the magnetic sheet one, and the magnetic pole of the lower one of the two magnetic sheets two is opposite to that of the magnetic sheet one.

[0045] Preferably, the cleaning component comprises:

[0046] A guide rod, fixedly mounted on the inner wall of the fixing frame;

[0047] A reciprocating screw, rotatably mounted on the inner side wall of the fixed frame at a symmetrical position with respect to the guide rod;

[0048] A slide plate is arranged on the guide rod and the reciprocating screw, and two ends of the slide plate are respectively slidably connected to the guide rod and threadedly connected to the reciprocating screw;

[0049] A cleaning scraper, fixedly mounted on the top surface of the slide plate;

[0050] A material collecting box, fixedly mounted on the bottom surface of the slide plate;

[0051] A connecting rod is rotatably mounted on the end of the connecting frame, and the connecting rod is coaxially arranged with the reciprocating screw;

[0052] A transmission gear 3 is sleeved on an end of the connecting rod away from the connecting frame through a one-way bearing;

[0053] A plurality of fixed teeth are distributed in a linear array and fixedly installed on the side of the double-sided rack, and the transmission gear three is meshed with the fixed teeth;

[0054] A coil spring is sleeved on the connecting rod, and two ends of the coil spring are respectively fixedly connected to the connecting rod and the connecting frame;

[0055] The connecting mechanism is arranged between the opposite ends of the reciprocating screw and the connecting rod.

[0056] Preferably, the connecting mechanism comprises:

[0057] A transmission plate is slidably mounted on the end of the reciprocating screw through a slide groove and a slider;

[0058] A spring, which is sleeved on the reciprocating screw, and two ends of the spring are respectively fixedly connected to the reciprocating screw and the transmission plate;

[0059] A driving plate, fixedly mounted on the end of the connecting rod;

[0060] A plurality of one-way teeth are distributed in a circular array and fixedly mounted on the side of the driving disk;

[0061] A plurality of one-way tooth grooves are distributed in a ring array on the side surface of the transmission plate.

[0062] Preferably, the width of the transmission gear three is at least twice the width of the fixed teeth, and the width of the collection box is at least greater than the width of the slide plate.

[0063] Beneficial effects of the present invention:

[0064] 1. The mullite brick production and casting device is provided with a control mechanism and a knocking assembly. When the pressing plate moves downward, the transmission gear drives the cam to rotate, and in turn drives the rotating rods and knocking heads at different positions to reverse and knock the mold, which is conducive to making the raw materials in the mold deposit more firmly, and at the same time shakes off the raw materials on the inner wall of the mold, which is convenient for subsequent extrusion molding, thereby improving the distribution uniformity and compactness of the raw materials in the mold.

[0065] 2. This kind of mullite brick production and casting device is equipped with a control mechanism and a blowing component. When the pressure plate moves upward, the transmission gear 2 drives the paddle to rotate at high speed to generate airflow, and the gas flow direction is controlled by a one-way valve. Finally, the raw materials on the edge of the top surface of the mold are blown off through the nozzle, which is beneficial to prevent the raw materials from falling onto the molded bricks and keep the molded bricks clean, thereby achieving effective cleaning of the raw materials on the top surface of the mold.

[0066] 3. The mullite brick production and pouring device is provided with a pressing plate and a cleaning component. During the resetting process of the pressing plate, the transmission gear 3 drives the connecting rod to rotate, and the coil spring accumulates force. When the pressing plate is completely reset, the coil spring releases energy, drives the connecting rod to reverse, drives the reciprocating screw to rotate, and then drives the slide plate to slide back and forth along the guide rod, and the cleaning scraper cleans the bottom surface of the pressing plate, which is conducive to automatically cleaning the bottom surface of the pressing plate after each use, avoiding residues from affecting the next use, thereby realizing automatic cleaning of the bottom surface of the pressing plate and collection of materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0067] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0068] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0069] Figure 2 It is a schematic diagram of the three-dimensional structure of the fixing frame of the present invention;

[0070] Figure 3 This is a schematic diagram of the support plate structure of the present invention;

[0071] Figure 4 It is a schematic diagram of the partial cutaway structure of the sealing shell of the present invention;

[0072] Figure 5 For the present invention Figure 2 The enlarged structural diagram at A in the middle;

[0073] Figure 6 It is a schematic diagram of the multi-angle structure of the fixing frame of the present invention;

[0074] Figure 7 It is a schematic diagram of the matching structure of the guide rod and the reciprocating screw of the present invention;

[0075] Figure 8 For the present invention Figure 7 Enlarged structural diagram at B in the middle.

[0076] The markings in the figure are:

[0077] 1. Conveying rack; 2. Storage barrel; 3. Fixed rack; 4. Cylinder; 5. Pressing plate; 6. Support plate; 71. Displacement slot; 72. Rotating rod; 73. Knocking head; 74. Bracket; 75. Rotating shaft; 76. Cam; 77. Transmission gear 1; 8. Sealing shell; 91. Transmission shaft; 92. Paddle; 93. Transmission gear 2; 94. Inlet pipe; 95. Exit pipe; 96. Nozzle; 101. Guide sleeve; 102. Sliding rod; 103. Double-sided gear strip; 104, magnetic sheet one; 105, support rod; 106, magnetic sheet two; 11, connecting frame; 121, guide rod; 122, reciprocating screw; 123, slide plate; 124, cleaning scraper; 125, collecting box; 126, connecting rod; 127, transmission gear three; 128, fixed teeth; 129, coil spring; 1210, transmission plate; 1211, spring; 1212, drive plate; 1213, one-way teeth; 1214, one-way tooth grooves. DETAILED DESCRIPTION

[0078] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

[0079] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0080] like Figures 1 to 8 As shown, a mullite brick production and pouring device includes a conveying frame 1; a storage barrel 2, which is arranged at an upper position of the conveying frame 1 through a support frame; a fixing frame 3, which is fixedly installed on the top surface of the conveying frame 1; a cylinder 4, which is fixedly installed on the top surface of the fixing frame 3, and the telescopic end of the cylinder 4 passes through the top surface of the fixing frame 3; a pressing plate 5, which is fixedly installed on the telescopic end of the cylinder 4; a support plate 6, which is fixedly installed on the inner side wall of the bottom of one side of the fixing frame 3; a knocking component, which is arranged on the end of the support plate 6 away from the fixing frame 3; a sealing shell 8, which is fixedly installed on the top surface of the support plate 6 through a vertical rod; a blowing component, which is arranged on the sealing shell 8; a control mechanism, which is arranged on the inner side wall of the fixing frame 3; a connecting frame 11, which is fixedly installed on the inner side wall of the fixing frame 3; a cleaning component, which is arranged on the connecting frame 11;

[0081] When in use, a mold for forming mullite bricks is provided on the conveying frame 1. When the conveying frame 1 is opened, the mold can be driven to move. When the mold moves to the bottom of the storage barrel 2, the raw materials in the storage barrel 2 can be added to the mold. Then, the conveying frame 1 is continued to be opened to move the mold to the fixed frame 3 and is located directly below the pressing plate 5. At this time, the cylinder 4 is opened to drive the pressing plate 5 to move downward so that the pressing plate 5 can enter the mold to extrude and form the raw materials, ensuring that the raw materials in the mold can be formed into mullite brick blanks. In the process of the pressing plate 5 moving downward, the knocking component can be driven by the control mechanism to knock on the outer wall of the mold, so that the raw materials are deposited more firmly in the mold, and the raw materials attached to the inner wall of the mold can be shaken off for extrusion molding. In the process of the pressing plate 5 moving upward, the blowing component can be driven by the control mechanism to operate so that the gas blows off the raw materials at the edge of the top surface of the mold, making the mold tidier. After the pressing plate 5 is reset, the bottom surface of the pressing plate 5 can be cleaned by the cleaning component, so as to scrape off the material attached to the bottom surface of the pressing plate 5 to avoid adhesion. The working principle and connection method of the conveying frame 1 and the storage barrel 2 are existing mature technologies and will not be described in detail here.

[0082] like Figure 2 , Figure 3 As shown, the knocking assembly includes: a plurality of easing grooves 71, which are distributed in a linear array and are opened at one end of the support plate 6 away from the fixing frame 3; a plurality of rotating rods 72, which are respectively rotatably mounted on the inner side walls of the plurality of easing grooves 71 through connecting shafts and torsion springs; a plurality of knocking heads 73, which are respectively fixedly mounted on the bottom ends of the plurality of rotating rods 72, and the outer wall of the knocking head 73 is provided with a rubber pad; a bracket 74, which is fixedly mounted on the top surface of the support plate 6; a rotating shaft 75, which is rotatably mounted on the top of the bracket 74; a plurality of cams 76, which are distributed in a linear array and fixedly sleeved on the outer wall of the rotating shaft 75, and the position of the cam 76 corresponds to the position of the rotating rod 72, and the angles of the plurality of cams 76 are all different; a transmission gear 77, which is fixedly mounted on the end of the rotating shaft 75;

[0083] In the process of the pressing plate 5 moving downward to the middle of the mold, the transmission gear 77 can be driven to rotate by the control mechanism first. In the initial position, the rotating rod 72 is in an inclined state under the action of the torsion spring, and the outer wall of the striking head 73 can fit the outer wall of the mold. The transmission gear 77 drives the rotating shaft 75 to rotate, and the cam 76 can be driven to rotate synchronously. The initial angles of several cams 76 are different. Therefore, the rotating rods 72 and the striking heads 73 at different positions can be driven to reverse in turn during the rotation process, and when the cam 76 is separated from the rotating rod 72, the rotating rod 72 and the striking head 73 can be rotated under the action of the torsion spring to strike the mold, so that the raw materials in the mold are deposited more firmly, and the raw materials on the inner wall of the mold can be shaken off for extrusion molding.

[0084] like Figure 2 , Figure 4 As shown, the blowing assembly includes: a transmission shaft 91, which is rotatably mounted on the inner wall of the sealing shell 8, and one end of the transmission shaft 91 passes through the sealing shell 8; a plurality of paddles 92, which are arranged in a circular array and fixedly mounted on the outer wall of the transmission shaft 91; a transmission gear 93, which is fixedly mounted on one end of the transmission shaft 91 located outside the sealing shell 8; a plurality of air inlet pipes 94, which are arranged in a linear array on the outer wall of the sealing shell 8, and the air inlet pipes 94 are connected to the sealing shell 8; a plurality of air outlet pipes 95, which are arranged in a linear array on the outer wall of the sealing shell 8, and the air outlet pipes 95 are connected to the sealing shell 8, and the inner walls of the air inlet pipes 94 and the air outlet pipes 95 are installed with one-way valves with opposite flow directions; a plurality of nozzles 96, which are respectively arranged at one end of the plurality of air outlet pipes 95 away from the sealing shell 8, and the nozzles 96 are arranged opposite to the forming mold;

[0085] During the upward movement of the pressing plate 5, the transmission gear 2 93 can be driven to rotate through the control mechanism. During the rotation of the transmission gear 2 93, the paddle 92 can be driven to rotate at high speed through the transmission shaft 91. During the rotation of the paddle 92, since the inlet pipe 94 and the outlet pipe 95 are equipped with one-way valves with opposite flow directions, the gas can enter the sealing shell 8 through the inlet pipe 94, and can be discharged through the outlet pipe 95, and finally sprayed out through the nozzle 96, so that the raw materials at the edge of the top surface of the mold can be blown off. The whole process occurs when the pressing plate 5 is located in the mold, which prevents the raw materials from being blown onto the molded bricks.

[0086] like Figure 2 , Figure 5 As shown, the control mechanism includes: a guide sleeve 101, which is fixedly mounted on the top surface of the pressure plate 5 through a fixed plate; a slide bar 102, which is slidably mounted on the inner wall of the guide sleeve 101; a double-sided rack 103, which is fixedly mounted on one end of the slide bar 102 located outside the guide sleeve 101; a magnetic sheet 104, which is fixedly mounted on the top of the double-sided rack 103; two support rods 105, which are fixedly mounted on the inner wall of the fixed frame 3, and the position of the bottom support rod 105 of the two support rods 105 is opposite to the transmission gear 1 77; two magnetic sheets 2 106, which are respectively fixedly mounted on one end of the two support rods 105 away from the fixed frame 3, the magnetic sheet 104 is opposite to the magnetic sheet 2 106, and the upper magnetic sheet 106 of the two magnetic sheets 106 has the same magnetic pole as the magnetic sheet 104, and the lower magnetic sheet 106 of the two magnetic sheets 106 has an opposite magnetic pole to the magnetic sheet 104;

[0087] When the cylinder 4 drives the pressure plate 5 to move downward from the initial position, since the magnetic piece 104 at the top of the double-sided rack 103 at the initial position can be opposite to the magnetic piece 2 106 at the end of the top support rod 105, and the relative magnetic poles of the two are the same, the slide rod 102 can slide inward along the guide sleeve 101 under the action of the repulsive magnetic force, so that the double-sided rack 103 is located away from the magnetic piece 2 106. At this time, when the pressure plate 5 moves downward, it can drive the transmission gear 1 77 to rotate through the double-sided rack 103. When the pressure plate 5 moves to the lowest position, the magnetic piece 104 can be opposite to the bottom support rod 1 The magnetic sheets 106 at the ends of 05 are opposite to each other, and their relative poles are opposite. Therefore, under the action of the attractive magnetic force, the slide bar 102 can slide outward along the guide sleeve 101, so that the double-sided rack 103 can engage with the transmission gear 93. Therefore, the transmission gear 93 can be driven to rotate during the upward movement of the pressure plate 5. There is a certain damping effect between the slide bar 102 and the guide sleeve 101, so the stability of the double-sided rack 103 during movement can be ensured. The technology used for the damping effect between the slide bar 102 and the guide sleeve 101 is an existing mature technology, which will not be elaborated here.

[0088] like Figures 6 to 8 As shown, the cleaning assembly includes: a guide rod 121, fixedly mounted on the inner wall of the fixed frame 3; a reciprocating screw 122, rotatably mounted on the inner wall of the fixed frame 3 and the guide rod 121 at a symmetrical position; a slide plate 123, arranged on the guide rod 121 and the reciprocating screw 122, and the two ends of the slide plate 123 are respectively slidably connected to the guide rod 121 and screwed to the reciprocating screw 122; a cleaning scraper 124, fixedly mounted on the top surface of the slide plate 123; a collection box 125, fixedly mounted on the bottom surface of the slide plate 123, and the width of the collection box 125 is at least greater than the width of the slide plate 123; a connecting rod 126, rotatably mounted on the end of the connecting frame 11, and The connecting rod 126 is coaxially arranged with the reciprocating screw 122; the transmission gear three 127 is sleeved on the end of the connecting rod 126 away from the connecting frame 11 through a one-way bearing; a plurality of fixed teeth 128 are distributed in a linear array and fixedly installed on the side of the double-sided rack 103, and the transmission gear three 127 is meshed with the fixed teeth 128, and the width of the transmission gear three 127 is at least twice the width of the fixed teeth 128; the coil spring 129 is sleeved on the connecting rod 126, and the two ends of the coil spring 129 are fixedly connected to the connecting rod 126 and the connecting frame 11 respectively; the connecting mechanism is arranged between the opposite ends of the reciprocating screw 122 and the connecting rod 126;

[0089] During the process of the pressure plate 5 being reset with the cylinder 4, when the fixed teeth 128 on the side of the double-sided rack 103 mesh with the transmission gear three 127, this direction is the locking direction of the one-way bearing, thereby driving the transmission gear three 127 and the connecting rod 126 to rotate, while the reciprocating screw 122 cannot rotate in this direction under the action of the connecting mechanism. During the rotation of the transmission gear three 127 and the connecting rod 126, the coil spring 129 can be driven, so that the coil spring 129 rotates and accumulates force. When the pressure plate 5 is completely reset, the transmission gear three 127 is separated from the fixed teeth 128. Under the action of the coil spring 129, the connecting rod 126 can be reversed, and the reciprocating screw 122 can be driven to rotate through the connecting mechanism. During the rotation of the reciprocating screw 122 Since the two ends of the slide plate 123 are respectively screwed with the reciprocating screw 122 and slidably connected with the guide rod 121, the reciprocating screw 122 can drive the slide plate 123 to slide back and forth along the guide rod 121 when it rotates, so that the bottom surface of the pressure plate 5 can be cleaned by the cleaning scraper 124 on the top surface of the slide plate 123, and the cleaned material can fall into the collection box 125 for collection, and when the pressure plate 5 is used again to move downward, the fixed teeth 128 are engaged with the transmission gear three 127, because this direction is the free state direction of the one-way bearing, the fixed teeth 128 can drive the transmission gear three 127 to rotate but cannot drive the connecting rod 126 to rotate. The positions of the slide plate 123 and the cleaning scraper 124 remain unchanged, ensuring that the pressure plate 5 can move downward normally for use.

[0090] like Figure 8 As shown, the connection mechanism includes: a transmission plate 1210, which is slidably mounted on the end of the reciprocating screw 122 through a sliding groove and a slider; a spring 1211, which is mounted on the reciprocating screw 122, and the two ends of the spring 1211 are respectively fixedly connected to the reciprocating screw 122 and the transmission plate 1210; a driving plate 1212, which is fixedly mounted on the end of the connecting rod 126; a plurality of one-way teeth 1213, which are distributed in an annular array and fixedly mounted on the side of the driving plate 1212; a plurality of one-way tooth grooves 1214, which are distributed in an annular array and opened on the side of the transmission plate 1210;

[0091] In the process of the fixed tooth 128 driving the transmission gear three 127 to rotate, since the one-way tooth 1213 in this direction is opposite to the arc surface of the one-way tooth groove 1214, the driving disk 1212 can only push the transmission disk 1210 when it rotates, and cannot drive the transmission disk 1210 to rotate. When the transmission gear three 127 and the connecting rod 126 are reversed, the one-way tooth 1213 is opposite to the vertical surface of the one-way tooth groove 1214, so the driving disk 1212 can drive the transmission disk 1210 to rotate, thereby driving the reciprocating screw 122.

[0092] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0093] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A mullite brick production casting device, characterized in that: include: Conveyor rack (1); A material storage barrel (2) is arranged above the conveying frame (1) via a support frame; A fixed frame (3) fixedly mounted on the top surface of the conveying frame (1); A cylinder (4) is fixedly mounted on the top surface of the fixing frame (3), and the telescopic end of the cylinder (4) passes through the top surface of the fixing frame (3); A pressing plate (5) is fixedly mounted on the telescopic end of the cylinder (4); A support plate (6) fixedly mounted on an inner side wall of a bottom of one side of the fixing frame (3); A striking assembly is arranged at an end of the support plate (6) away from the fixing frame (3); A sealing shell (8) is fixedly mounted on the top surface of the support plate (6) via a vertical rod; An air blowing assembly is arranged on the sealing shell (8); A control mechanism, arranged on the inner side wall of the fixing frame (3); A connecting frame (11) fixedly mounted on the inner side wall of the fixing frame (3); A cleaning component is arranged on the connecting frame (11).

2. A mullite brick production and casting device according to claim 1, characterized in that: The knocking component comprises: A plurality of clearance grooves (71) are distributed in a linear array and are arranged at one end of the support plate (6) away from the fixing frame (3); A plurality of rotating rods (72) are rotatably mounted on the inner side walls of the plurality of the clearance grooves (71) through connecting shafts and torsion springs; A plurality of striking heads (73) are respectively fixedly mounted on the bottom ends of a plurality of the rotating rods (72); A bracket (74) fixedly mounted on the top surface of the support plate (6); A rotating shaft (75) is rotatably mounted on the top of the bracket (74); A plurality of cams (76) are distributed in a linear array and fixedly sleeved on the outer wall of the rotating shaft (75), and the position of the cams (76) corresponds to the position of the rotating rod (72); Transmission gear 1 (77) is fixedly mounted on the end of the rotating shaft (75).

3. A mullite brick production and pouring device according to claim 2, characterized in that: The angles of the plurality of cams (76) are all different, and the outer surface wall of the striking head (73) is provided with a rubber pad.

4. A mullite brick production and casting device according to claim 1, characterized in that: The blowing assembly comprises: A transmission shaft (91) is rotatably mounted on the inner wall of the sealing shell (8), and one end of the transmission shaft (91) passes through the sealing shell (8); A plurality of blades (92) are distributed in an annular array and fixedly mounted on the outer wall of the transmission shaft (91); A second transmission gear (93) is fixedly mounted on one end of the transmission shaft (91) located outside the sealing shell (8); A plurality of air inlet pipes (94) are arranged in a linear array and distributed on the outer wall of the sealing shell (8), and the air inlet pipes (94) are in communication with the sealing shell (8); A plurality of air outlet pipes (95) are arranged in a linear array and distributed on the outer wall of the sealing shell (8), and the air outlet pipes (95) are in communication with the sealing shell (8); A plurality of nozzles (96) are respectively arranged at one end of a plurality of the air outlet pipes (95) away from the sealing shell (8).

5. A mullite brick production and casting device according to claim 4, characterized in that: One-way valves with opposite flow directions are installed on the inner walls of the air inlet pipe (94) and the air outlet pipe (95), and the nozzle (96) is arranged opposite to the molding die.

6. A mullite brick production and casting device according to claim 2, characterized in that: The control mechanism comprises: A guide sleeve (101) is fixedly mounted on the top surface of the pressing plate (5) via a fixing plate; A sliding rod (102) slidably mounted on the inner wall of the guide sleeve (101); A double-sided rack (103) fixedly mounted on one end of the slide bar (102) located outside the guide sleeve (101); A magnetic sheet (104) is fixedly mounted on the top of the double-sided rack (103); Two support rods (105) are fixedly mounted on the inner side wall of the fixing frame (3), and the bottom one of the two support rods (105) is located opposite to the transmission gear 1 (77); The two second magnetic sheets (106) are respectively fixedly mounted on one end of the two support rods (105) away from the fixing frame (3).

7. A mullite brick production and casting device according to claim 6, characterized in that: The magnetic sheet one (104) is opposite to the magnetic sheet two (106), and the magnetic pole of the upper one of the two magnetic sheets two (106) is the same as that of the magnetic sheet one (104), and the magnetic pole of the lower one of the two magnetic sheets two (106) is opposite to that of the magnetic sheet one (104).

8. A mullite brick production and casting device according to claim 6, characterized in that: The cleaning component includes: A guide rod (121) fixedly mounted on the inner side wall of the fixing frame (3); A reciprocating screw (122) is rotatably mounted on the inner side wall of the fixing frame (3) at a position symmetrical to the guide rod (121); A slide plate (123) is arranged on the guide rod (121) and the reciprocating screw (122), and two ends of the slide plate (123) are respectively slidably connected to the guide rod (121) and threadedly connected to the reciprocating screw (122); A cleaning scraper (124) is fixedly mounted on the top surface of the slide plate (123); A material collecting box (125) is fixedly mounted on the bottom surface of the slide plate (123); A connecting rod (126) is rotatably mounted on the end of the connecting frame (11), and the connecting rod (126) is coaxially arranged with the reciprocating screw (122); A transmission gear 3 (127) is sleeved on an end of the connecting rod (126) away from the connecting frame (11) via a one-way bearing; A plurality of fixed teeth (128) are distributed in a linear array and fixedly installed on the side of the double-sided rack (103), and the transmission gear three (127) is meshed with the fixed teeth (128); A coil spring (129) is sleeved on the connecting rod (126), and two ends of the coil spring (129) are respectively fixedly connected to the connecting rod (126) and the connecting frame (11); A connecting mechanism is arranged between opposite ends of the reciprocating screw (122) and the connecting rod (126).

9. A mullite brick production and casting device according to claim 8, characterized in that: The connecting mechanism comprises: A transmission plate (1210) is slidably mounted on the end of the reciprocating screw (122) via a slide groove and a slider; A spring (1211) is sleeved on the reciprocating screw (122), and two ends of the spring (1211) are respectively fixedly connected to the reciprocating screw (122) and the transmission plate (1210); A driving plate (1212) fixedly mounted on the end of the connecting rod (126); A plurality of one-way teeth (1213) are distributed in a ring array and fixedly mounted on the side of the driving disk (1212); A plurality of one-way tooth grooves (1214) are distributed in a ring array and are arranged on the side surface of the transmission plate (1210).

10. A mullite brick production and pouring device according to claim 8, characterized in that: The width of the transmission gear three (127) is at least twice the width of the fixed teeth (128), and the width of the material collecting box (125) is at least greater than the width of the slide plate (123).

Citation Information

Patent Citations

  • Pouring device for mullite brick production

    CN118003455A

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