Segmented magnetic steel inserting equipment for V-shaped rotor

By designing the V-type rotor segmented magnetic steel equipment, using the multi-station magnetic steel assembly and spacer recovery function, the problems of low efficiency and short service life of magnetic steel in the existing technology are solved, and efficient and flexible Magnetic steel insertion and spacer recycling, suitable for V-rotors of multiple sizes.

CN222192099UActive Publication Date: 2024-12-17NUOYUAN INTELLIGENT EQUIPMENT (JIAXING) CO LTD
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Patent Information

Application Number
CN202420649956.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-30
Publication Date
2024-12-17
Estimated Expiration
2034-03-30

AI Technical Summary

Technical Problem

The existing magnetic steel separation and spacer mechanism has low efficiency, short service life and low applicability, which cannot meet the needs of V-rotor multi-piece magnetic steel insertion and assembly, and lacks separator recycling function, which affects production efficiency and Equipment maintenance.

Method used

A V-type rotor segmented magnetic steel equipment is designed, using two segmented magnetic steel components and spacer recycling components, and multi-station magnetic steel insertion and spacer recycling are realized through servo motors, cylinders and guide rails and other components. The cylinders are used alternately to extend their life, and the adjustment components can adjust the insertion depth to suit different specifications and sizes.

Benefits of technology

It improves the efficiency and processing consistency of V-type rotor insertion magnetic steel, extends the service life of the equipment, realizes convenient recycling and applicability of the spacer, and ensures production efficiency and equipment reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses segmented magnetic steel insertion equipment for a V-shaped rotor. The segmented magnetic steel insertion equipment comprises a workbench, a carrying mechanism and two or more segmented magnetic steel insertion mechanisms, each segmented magnetic steel inserting mechanism comprises two segmented magnetic steel inserting assemblies, and each segmented magnetic steel inserting assembly is provided with a spacer recycling assembly and a pushing assembly. The carrying mechanism is provided with a lifting mechanism, the lifting mechanism is provided with a rotating mechanism, and the rotating mechanism is provided with a carrying table. According to the utility model, the segmented magnetic steel insertion mechanism formed by the two segmented magnetic steel insertion assemblies is used for realizing multi-station magnetic steel synchronous insertion processing, and the two or more segmented magnetic steel insertion mechanisms are arranged for improving the action continuity and improving the processing efficiency; the spacer recycling assembly is arranged and used for recycling spacer materials, recycling treatment is facilitated, and convenience is improved; the first air cylinder and the second air cylinder are used for achieving the effect of sectional type insertion, the service life is prolonged, the failure rate is reduced, and normal work of magnetic steel insertion is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of V-shaped rotor magnetic steel inserting processing equipment, in particular to a V-shaped rotor segmented magnetic steel inserting equipment. Background Art

[0002] In the general permanent magnet motor manufacturing field, magnetic steel is used in the rotor manufacturing process. When the magnetic steel is introduced into the magnetic steel slot, the magnetic steel and the rotor core will generate magnetic pulling force, which makes it difficult to align the magnetic steel with the magnetic steel slot. In addition, there is a magnetic isolation plate between the two magnets. In the prior art, the magnetic steel and the magnetic isolation plate are generally separated manually, and then the magnetic steel is aligned with the magnetic steel slot of the rotor core by manpower to counter the magnetic pulling force, and the magnet is introduced into the magnetic steel slot. Manual assembly not only has low assembly accuracy and slow assembly speed, but also there is a risk of improper operation of workers causing damage to the magnet during the assembly process.

[0003] In order to improve the production efficiency of motor rotors and meet the needs of motor production, higher requirements are placed on the production efficiency of introducing magnetic steel into the magnetic steel slots of the rotor core. The current manual assembly method obviously cannot meet the needs of motor production. In response to the above problems, people invented patent number: CN202020740002.5, which discloses a mechanism for inserting magnetic steel to separate magnetic isolation sheets. After the magnetic isolation sheet is pressed down by the second cylinder, the second cylinder drives the pressing rod to retreat, and the magnetic steel is pushed forward under the suction of the magnet. Then, the first cylinder pushes the magnetic steel slot, the second cylinder and the pressing rod to move forward as a whole to the magnetic steel slot, and finally the pressing rod inserts the magnetic steel slot. However, the mechanism for inserting magnetic steel to separate magnetic isolation sheets can only be used for a single magnetic steel sheet insertion action, such as the attached Figure 6 The V-shaped rotor shown in the figure needs to be inserted and assembled with multiple pieces of magnetic steel. The existing mechanism for separating the magnetic isolation plates by inserting the magnetic steel can have the following problems: 1. The existing mechanism for separating the magnetic isolation plates by inserting the magnetic steel can only be used for the insertion of a single magnetic steel material, and the efficiency of inserting the magnetic steel is slow, which affects the production efficiency; and there is no function for recovering the isolation plates, and the isolation plates are recovered by falling, which requires regular shutdown and cleaning, which affects the assembly and processing efficiency of the V-shaped rotor; 2. The existing mechanism for separating the magnetic isolation plates by inserting the magnetic steel uses a single cylinder to press down multiple times, thereby realizing the pressing action of the isolation plates and the magnetic steel, which affects the service life of the cylinder, and when the cylinder fails, it needs to be shut down for maintenance, which affects the normal processing of the V-shaped rotor; 3. The insertion depth of the existing mechanism for separating the magnetic isolation plates by inserting the magnetic steel is mostly fixed, and the insertion depth of the magnetic steel cannot be adjusted according to the specifications of the V-shaped rotor, and the applicability is low. Utility Model Content

[0004] In view of the current technical deficiencies, the utility model provides a V-shaped rotor segmented magnetic steel insertion equipment, aiming to solve the technical problems of slow magnetic steel insertion efficiency, short service life and low applicability in the magnetic steel separation and isolation plate mechanism in the prior art.

[0005] The technical solution adopted by the utility model to achieve the above-mentioned purpose is:

[0006] A V-shaped rotor segmented magnetic steel insertion equipment, the V-shaped rotor segmented magnetic steel insertion equipment is used for the V-shaped rotor insertion magnetic steel assembly action, the V-shaped rotor segmented magnetic steel insertion equipment includes a workbench, a conveying mechanism and two or more segmented magnetic steel insertion mechanisms, the conveying mechanism is arranged on the workbench; the segmented magnetic steel insertion mechanisms each include two segmented magnetic steel insertion assemblies, the segmented magnetic steel insertion assemblies are each provided with a spacer recovery assembly and a pushing assembly; the conveying mechanism is provided with a lifting mechanism, the lifting mechanism is provided with a rotating mechanism, the rotating mechanism is provided with a carrier, and the carrier is used for placing V-shaped rotor materials.

[0007] As a further improvement, the pushing assembly includes two brackets, a servo motor and a platform, the servo motors are each provided with a mounting seat, the servo motors are fixed to the workbench through the mounting seat, the two brackets are each provided with a guide rail, and the guide rails are each provided with a slider; the platform is arranged on the two sliders, a nut seat is provided at the bottom of the platform, the nut seat is provided with a screw assembly, the screw assembly and the servo motor are both provided with synchronous wheels, and a belt is provided between the synchronous wheels to form a linkage connection.

[0008] As a further improvement, the segmented inserted magnetic steel assembly is arranged on the platform, and the segmented inserted magnetic steel assembly includes multiple guide rods, a first platform, a second platform, a top plate, a first cylinder and a second cylinder, the top plate is arranged on the top of the multiple guide rods, and the multiple guide rods are provided with a first guide sleeve and a second guide sleeve, the first platform is arranged on multiple first guide sleeves, and the second platform is arranged on multiple second guide sleeves; the first platform is provided with a positioning block and two material placement strips, the positioning block is arranged at the end of the first platform, the two material placement strips are arranged on the first platform in a mirror-image manner, and the material placement strips are both fitted and connected with the positioning block; the second cylinder is arranged on the second platform, and the first cylinder is arranged on the driving end of the second cylinder.

[0009] As a further improvement, the positioning block is provided with two positioning slots, each of which is provided with a socket and a feed port; the material placement strip is provided with a material placement slot, and the feed port is connected to the material placement slot; the positioning slot includes a first slot and a second slot, the first slot is used for inserting magnetic steel materials, and the second slot is used for discharging spacer materials.

[0010] As a further improvement, the second platform is provided with two guide sleeves 2, each of the two guide sleeves 2 is provided with a guide rod 2, and a mounting plate 1 is provided between the ends of the two guide rods 2; each of the two guide rods 2 is also provided with a guide sleeve 3, and a mounting plate 2 is provided between the two guide sleeves 3, and the mounting plate 2 is connected to the driving end of the second cylinder; the first cylinder is arranged at the bottom of the mounting plate 2, and the driving end of the first cylinder is connected to the mounting plate 1; the mounting plate 1 is provided with a material pressing assembly.

[0011] As a further improvement, the pressing assembly includes one or more pressing rods, and the pressing rods are arranged above the positioning slots.

[0012] As a further improvement, the spacer recovery assembly is arranged at the bottom of the platform; the spacer recovery assembly includes a pushing cylinder, a recovery box and a guide plate, the pushing cylinder is arranged at the bottom of the platform, the driving end of the pushing cylinder is provided with a mounting seat one, the guide plate is fixed on the mounting seat one, and the guide rod is arranged below the socket; the recovery box is arranged below the tail of the guide plate.

[0013] As a further improvement, the top plate is also provided with an adjustment assembly, which includes a screw flange, a screw and a handwheel. The screw flange is arranged on the second platform, the top plate is provided with a bearing, the screw is arranged in the bearing, and the screw is connected to the screw flange, and the handwheel is arranged on the top of the screw.

[0014] As a further improvement, the workbench is provided with a notch, the transport mechanism includes a first servo motor, a lead screw assembly, two guide rail assemblies and a slide plate, the two guide rail assemblies are arranged on the outside of the notch, the first servo motor is connected to the lead screw assembly and is arranged on the side of one of the guide rail assemblies, the guide rail assembly is provided with a plurality of first sliders, and the lead screw assembly is provided with a first lead screw nut; the slide plate is arranged on the first slider, and the side of the slide plate is fixedly connected to the first lead screw nut, the slide plate is provided with a through opening, and the lifting mechanism is arranged below the through opening;

[0015] The lifting mechanism includes a first bracket, a servo electric cylinder and a lifting platform, the servo electric cylinder is arranged at the bottom of the first bracket, the servo electric cylinder is provided with a second servo motor, the servo electric cylinder is provided with a lifting rod, and the lifting rod is connected to the lifting platform; second guide rail groups are provided on both sides of the lifting platform; the slide plate is also provided with two mirror-opposite mounting plates three, the mounting plates three are each provided with a second slider group, and the second guide rail groups are respectively connected to the second slider groups; the rotating mechanism is arranged on the lifting platform.

[0016] As a further improvement, the rotating mechanism includes a fixed plate, a third servo motor and a rotating coupling, the third servo motor is arranged on the fixed plate, the rotating coupling is connected to the driving end of the third servo motor, and the carrier is arranged on the rotating coupling; the carrier is provided with a central positioning column and a plurality of positioning columns; the lifting platform is provided with a plurality of steel ball rollers in a circular array, and the steel ball rollers are in contact with the side of the carrier.

[0017] Compared with the prior art, the above one or more technical solutions in the V-shaped rotor segmented magnetic steel insertion device provided by the embodiment of the utility model have at least one of the following technical effects:

[0018] 1. The utility model adopts a segmented magnetic steel insertion mechanism composed of two segmented magnetic steel insertion components to realize multi-station magnetic steel insertion processing, thereby improving the efficiency of V-shaped rotor magnetic steel insertion, and by setting two or more segmented magnetic steel insertion mechanisms to improve the continuity of action. When one of them completes the magnetic steel insertion action, it can enter another segmented magnetic steel insertion mechanism to insert the magnetic steel at another position of the V-shaped rotor material, and the previous segmented magnetic steel insertion mechanism prepares the magnetic steel material, thereby improving the material preparation efficiency and the V-shaped rotor magnetic steel insertion processing; by setting a spacer recovery component for the recovery of spacer materials, it is convenient to carry out recycling processing and improve convenience.

[0019] 2. The first cylinder and the second cylinder are provided to realize the segmented insertion, realize the unloading of the spacer and the insertion of the magnetic steel material, and realize the alternating use, thereby prolonging the service life and reducing the failure rate; the first cylinder and the second cylinder can also be used as a backup to ensure the working efficiency of inserting the magnetic steel;

[0020] 3. By setting an adjustment component to adjust the height of the segmented magnetic steel assembly according to demand, the V-shaped rotor segmented magnetic steel insertion equipment can be used for magnetic steel insertion processing of V-shaped rotor materials of different specifications and sizes, thereby improving applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0022] Figure 1 This is a schematic diagram of the overall structure of the V-shaped rotor segmented magnetic steel insertion device of this embodiment;

[0023] Figure 2 This is a schematic diagram of the V-shaped rotor segmented magnetic steel insertion device without an outer cover of this embodiment;

[0024] Figure 3 Schematic diagram of the structure of the transport mechanism of this embodiment;

[0025] Figure 4 This is a schematic diagram of the structure of the segmented magnetic steel assembly of this embodiment;

[0026] Figure 5 It is a rear view schematic diagram of the segmented magnetic steel assembly of this embodiment;

[0027] Figure 6 Schematic diagram of the structure of the V-shaped rotor of this embodiment. DETAILED DESCRIPTION

[0028] The following description is only a preferred embodiment of the present invention and does not limit the protection scope of the present invention.

[0029] For example, see the attached Figure 1 to Figure 5 A V-shaped rotor segmented magnetic steel insertion device 1 is used for the V-shaped rotor segmented magnetic steel assembly action, the V-shaped rotor segmented magnetic steel insertion device 1 includes a workbench 2, a conveying mechanism 3 and two or more segmented magnetic steel insertion mechanisms 4, the conveying mechanism 3 is arranged on the workbench 2; the segmented magnetic steel insertion mechanisms 4 each include two segmented magnetic steel insertion assemblies 5, the two segmented magnetic steel insertion assemblies 5 are arranged on the workbench 2 in a mirror-image manner, and the segmented magnetic steel insertion assemblies 5 are each provided with a spacer recovery assembly 6 and a pushing assembly 7; the conveying mechanism 3 is provided with a lifting mechanism 8, the lifting mechanism 8 is provided with a rotating mechanism 9, and the rotating mechanism 9 is provided with a carrier 10. The carrier 10 is used for placing V-shaped rotor materials. The segmented magnetic steel insertion mechanism 4 composed of two segmented magnetic steel insertion assemblies 5 is used to improve the magnetic steel efficiency, and two or more segmented magnetic steel insertion mechanisms 4 are set to improve the continuity of the action. When one of them completes the magnetic steel insertion action, it can enter another segmented magnetic steel insertion mechanism 4 to insert the magnetic steel at another position of the V-shaped rotor material, and the previous segmented magnetic steel insertion mechanism 4 prepares the magnetic steel material, thereby improving the material preparation efficiency, thereby improving the magnetic steel insertion processing of the V-shaped rotor; the workbench 2 is also provided with an outer cover and a control box, and the outer cover is provided with an operation panel and a work prompt light.

[0030] The pushing assembly 7 includes two brackets 70, a servo motor 71 and a platform 72. The servo motors 71 are each provided with a mounting seat, and the servo motors 71 are fixed to the workbench 2 through the mounting seat. The two brackets 70 are each provided with a guide rail 73, and the guide rail 73 is each provided with a slider; the platform 72 is arranged on the two sliders, and a nut seat is provided at the bottom of the platform 72, and the nut seat is provided with a screw assembly. The screw assembly and the servo motor 71 are both provided with synchronous wheels, and a belt is provided between the synchronous wheels to form a linkage connection. The pushing assembly 7 is used to transport the segmented magnetic steel mechanism 4 to the top of the magnetic steel slot of the V-shaped rotor.

[0031] The segmented inserted magnetic steel component 5 is arranged on the platform 72, and the segmented inserted magnetic steel component 5 includes multiple guide rods 50, a first platform 51, a second platform 52, a top plate 53, a first cylinder 54 and a second cylinder 55. The top plate 53 is arranged on the top of the multiple guide rods 50, and the multiple guide rods 50 are all provided with a first guide sleeve and a second guide sleeve. The first platform 51 is arranged on multiple first guide sleeves, and the second platform 52 is arranged on multiple second guide sleeves; the first platform 51 is provided with a positioning block 510 and two material placement strips 511, the positioning block 510 is arranged at the end of the first platform 51, and the two material placement strips 511 are arranged on the first platform 51 in a mirror-image manner, and the material placement strips 511 are both fitted and connected with the positioning block 510; the second cylinder 55 is arranged on the second platform 52, and the first cylinder 54 is arranged on the driving end of the second cylinder 55.

[0032] The positioning block 510 is provided with two positioning slots 512, and the positioning slots 512 are provided with an insertion port and a feed port; the material placement strips 511 are provided with a material placement slot, and the feed port is connected to the material placement slot; the positioning slots 512 include a first slot and a second slot, the first slot is used for inserting the magnetic steel material, and the second slot is used for discharging the spacer material, and the positioning block 510 is used to position the magnetic steel material, thereby ensuring the stability and efficiency of the subsequent magnetic steel insertion action.

[0033] The second platform 52 is provided with two guide sleeves 2, and the two guide sleeves 2 are both provided with guide rods 2 520, and a mounting plate 1 521 is provided between the ends of the two guide rods 2 520; the two guide rods 2 520 are also provided with guide sleeves 3, and a mounting plate 2 522 is provided between the two guide sleeves 3, and the mounting plate 2 522 is connected to the driving end of the second cylinder 55; the first cylinder 54 is arranged at the bottom of the mounting plate 2 522, and the driving end of the first cylinder 54 is connected to the mounting plate 1 521; the mounting plate 1 521 is provided with a pressing assembly 523; the pressing assembly 523 includes one or more pressing rods, and the pressing rods are arranged above the positioning slot 512, and the first cylinder 54 and the second cylinder 55 are used to realize the role of segmented insertion, thereby realizing the unloading of the spacer and the insertion of the magnetic steel material, and are used to play a spare role, thereby ensuring the working efficiency of inserting the magnetic steel.

[0034] The spacer recovery component 6 is arranged at the bottom of the platform 72; the spacer recovery component 6 includes a pushing cylinder 60, a recovery box 61 and a guide plate 62, the pushing cylinder 60 is arranged at the bottom of the platform 72, the driving end of the pushing cylinder 60 is provided with a mounting seat one, the guide plate 62 is fixed on the mounting seat one, and the guide rod 50 is arranged below the socket; the recovery box 61 is arranged below the tail of the guide plate 62, and the spacer recovery component 6 is used for the recovery of spacer materials, which facilitates recycling processing and improves convenience.

[0035] The top plate 53 is also provided with an adjustment component 74, which includes a screw flange 740, a screw 741 and a handwheel 742. The screw 741 flange 740 is arranged on the second platform 52, and the top plate 53 is provided with a bearing. The screw 741 is arranged in the bearing, and the screw 741 is connected to the screw 741 flange 740. The handwheel 742 is arranged on the top of the screw 741. The adjustment component 74 is used to adjust the height of the segmented magnetic steel assembly 5 according to needs, so that the V-shaped rotor segmented magnetic steel equipment 1 can be used for magnetic steel processing of V-shaped rotor materials of different specifications and sizes, thereby improving applicability.

[0036] The workbench 2 is provided with a notch, and the front and rear ends of the notch are provided with buffer cylinders. The conveying mechanism 3 includes a first servo motor 30, a screw assembly 31, two guide rail assemblies 32 and a slide plate 33. The two guide rail assemblies 32 are arranged on the outer side of the notch. The first servo motor 30 is connected to the screw assembly 31 and is arranged on the side of one of the guide rail assemblies 32. The guide rail assembly 32 is provided with a plurality of first sliders, and the screw assembly 31 is provided with a first screw nut; the slide plate 33 is arranged on the first slider, and the side of the slide plate 33 is fixedly connected to the first screw nut, the slide plate 33 is provided with a through opening, and the lifting mechanism is arranged below the through opening; the conveying mechanism 3 is used to move the V-shaped rotor material to the segmented magnetic steel insertion mechanism 4 to improve the automation efficiency, and cooperate with two or more segmented magnetic steel insertion mechanisms 4 to improve the continuity of the magnetic steel insertion action, thereby improving the efficiency.

[0037] The lifting mechanism 8 includes a first bracket 80, a servo electric cylinder 81 and a lifting platform 82, wherein the servo electric cylinder 81 is arranged at the bottom of the first bracket 80, the servo electric cylinder 81 is provided with a second servo motor 84, the servo electric cylinder 81 is provided with a lifting rod 83, and the lifting rod 83 is connected to the lifting platform 82; second guide rail groups are provided on both sides of the lifting platform 82; the slide plate 33 is also provided with two mirror-opposite mounting plates three, and the mounting plates three are each provided with a second slider group, and the second guide rail group is respectively connected to the second slider group; the rotating mechanism 9 is arranged on the lifting platform 82, and the lifting mechanism 8 is used to lift the V-shaped rotor material on the carrier 10.

[0038] The rotating mechanism 9 includes a fixed plate 90, a third servo motor 91 and a rotating coupling 92, the third servo motor 91 is arranged on the fixed plate 90, the rotating coupling 92 is connected to the driving end of the third servo motor 91, and the carrier 10 is arranged on the rotating coupling 92; the carrier 10 is provided with a central positioning column 100 and a plurality of positioning columns 101; the rotating mechanism 9 is used to adjust the rotation angle of the V-shaped rotor material of the carrier 10; the lifting platform 82 is provided with a plurality of annular arrays of steel ball rollers 820, the steel ball rollers 820 are fitted with the side of the carrier 10, and the side of the carrier 10 is provided with a plurality of positioning inclined surfaces, the steel ball rollers 820 and the positioning inclined surfaces are used to realize the rapid angle rotation of the V-shaped rotor material, and the limiting function thereof ensures the position of the magnetic steel slot hole of the V-shaped rotor, improves the positioning efficiency, and improves the processing efficiency of the magnetic steel.

[0039] The working principle of the utility model is as follows: a plurality of magnetic steel materials padded with spacers are placed in the material placement strip, and the V-shaped rotor is placed on the carrier. When working, the pushing cylinder moves the guide plate toward the positioning block. After moving into place, the second cylinder is actuated to press the material pressing assembly downward, thereby discharging the spacers, and the spacers fall into the recycling box through the guide plate. Then the second cylinder and the guide plate are reset. At the same time, the magnetic steel moves toward the positioning slot under the action of suction. Then the conveying mechanism and the pushing assembly are actuated at the same time to transport the V-shaped rotor material to the bottom of the segmented magnetic steel assembly of the first segmented magnetic steel mechanism. After it is in place, the V-shaped rotor material on the lifting assembly carrier rises, and the first segmented magnetic steel mechanism is moved to the bottom of the segmented magnetic steel assembly. A cylinder moves to press the material pressing assembly down again, inserting the magnetic steel material into the magnetic steel slot of the V-shaped rotor, and then the various components of the first segmented magnetic steel insertion mechanism are reset, and the preparation action for the next magnetic steel material is carried out at the same time; the lifting assembly descends, and the conveying mechanism transports the V-shaped rotor that has completed the first magnetic steel insertion processing to the segmented magnetic steel insertion mechanism at the rear, and the rotating mechanism rotates and adjusts the V-shaped rotor carefully. After the rotation and adjustment are completed, the segmented magnetic steel insertion mechanism performs the second magnetic steel insertion action, and performs round-trip processing according to the magnetic steel sheet requirements of the V-shaped rotor. After the entire V-shaped rotor magnetic steel insertion action is completed, the conveying mechanism resets the product for product unloading, and the entire process is completed.

[0040] The utility model adopts a segmented magnetic steel insertion mechanism composed of two segmented magnetic steel insertion components to realize multi-station magnetic steel insertion processing, thereby improving the magnetic steel insertion efficiency of the V-shaped rotor, and by setting two or more segmented magnetic steel insertion mechanisms to improve the continuity of the action, when one of the segmented magnetic steel insertion mechanisms completes the magnetic steel insertion action, it can enter another segmented magnetic steel insertion mechanism to perform magnetic steel insertion action at another position of the V-shaped rotor material, and the previous segmented magnetic steel insertion mechanism prepares the magnetic steel material, thereby improving the material preparation efficiency and the magnetic steel insertion processing of the V-shaped rotor; by setting a spacer recovery component for spacer material The recycling function is convenient for recycling and improves convenience; the first cylinder and the second cylinder are provided to realize the segmented insertion function, realize the unloading of the spacer and the insertion of the magnetic steel material, and realize alternating use, thereby extending the service life and reducing the failure rate; the first cylinder and the second cylinder are provided to also serve as a backup to ensure the working efficiency of the inserted magnetic steel; the adjustment component is provided to adjust the height of the segmented magnetic steel insertion component according to the needs, so that the V-rotor segmented magnetic steel insertion equipment can be used for the magnetic steel insertion processing of V-rotor materials of different specifications and sizes, thereby improving applicability.

[0041] The present invention is not limited to the above-mentioned implementation modes. Other devices for segmented magnetic steel insertion of V-shaped rotors obtained by adopting the same or similar structures or devices as the above-mentioned embodiments of the present invention are all within the protection scope of the present invention.

Claims

1. V-shaped rotor segmented magnetic steel insertion equipment, the V-shaped rotor segmented magnetic steel insertion equipment is used for the V-shaped rotor magnetic steel insertion assembly action, Features: The V-shaped rotor segmented magnetic steel insertion equipment includes a workbench, a conveying mechanism and two or more segmented magnetic steel insertion mechanisms, the conveying mechanism is arranged on the workbench; the segmented magnetic steel insertion mechanisms each include two segmented magnetic steel insertion assemblies, the segmented magnetic steel insertion assemblies are each provided with a spacer recovery assembly and a pushing assembly; the conveying mechanism is provided with a lifting mechanism, the lifting mechanism is provided with a rotating mechanism, the rotating mechanism is provided with a carrier, and the carrier is used for placing V-shaped rotor materials.

2. The V-shaped rotor segmented magnetic steel insertion equipment according to claim 1, Features: The pushing assembly includes two brackets, a servo motor and a platform, the servo motors are each provided with a mounting seat, the servo motors are fixed to the workbench through the mounting seat, the two brackets are each provided with a guide rail, and the guide rails are each provided with a slider; the platform is arranged on the two sliders, a nut seat is provided at the bottom of the platform, the nut seat is provided with a lead screw assembly, the lead screw assembly and the servo motor are both provided with synchronous wheels, and a belt is provided between the synchronous wheels to form a linkage connection.

3. The V-shaped rotor segmented magnetic steel insertion equipment according to claim 2, Features: The segmented inserted magnetic steel assembly is arranged on the platform, and the segmented inserted magnetic steel assembly includes multiple guide rods, a first platform, a second platform, a top plate, a first cylinder and a second cylinder. The top plate is arranged on the top of the multiple guide rods, and the multiple guide rods are provided with a first guide sleeve and a second guide sleeve. The first platform is arranged on multiple first guide sleeves, and the second platform is arranged on multiple second guide sleeves; the first platform is provided with a positioning block and two material placement strips, the positioning block is arranged at the end of the first platform, and the two material placement strips are arranged on the first platform in a mirror-image manner, and the material placement strips are both fitted and connected with the positioning block; the second cylinder is arranged on the second platform, and the first cylinder is arranged on the driving end of the second cylinder.

4. The V-shaped rotor segmented magnetic steel insertion equipment according to claim 3, Features: The positioning block is provided with two positioning slots, each of which is provided with a socket and a feed port; the material placement strip is provided with a material placement slot, and the feed port is connected to the material placement slot; the positioning slot includes a first slot and a second slot, the first slot is used for inserting magnetic steel material, and the second slot is used for discharging spacer material.

5. The V-shaped rotor segmented magnetic steel insertion equipment according to claim 4, Features: The second platform is provided with two guide sleeves 2, each of which is provided with a guide rod 2, and a mounting plate 1 is provided between the ends of the two guide rods 2; the two guide rods 2 are also provided with a guide sleeve 3, and a mounting plate 2 is provided between the two guide sleeves 3, and the mounting plate 2 is connected to the driving end of the second cylinder; the first cylinder is arranged at the bottom of the mounting plate 2, and the driving end of the first cylinder is connected to the mounting plate 1; the mounting plate 1 is provided with a pressing assembly.

6. The V-shaped rotor segmented magnetic steel insertion device according to claim 5, Features: The pressing assembly includes one or more pressing rods, and the pressing rods are arranged above the positioning slots.

7. The V-shaped rotor segmented magnetic steel insertion equipment according to claim 6, Features: The spacer recovery assembly is arranged at the bottom of the platform; the spacer recovery assembly includes a pushing cylinder, a recovery box and a guide plate, the pushing cylinder is arranged at the bottom of the platform, the driving end of the pushing cylinder is provided with a mounting seat one, the guide plate is fixed on the mounting seat one, and the guide rod is arranged below the socket; the recovery box is arranged below the tail of the guide plate.

8. The V-shaped rotor segmented magnetic steel insertion device according to claim 7, Features: The top plate is also provided with an adjustment component, which includes a screw flange, a screw and a handwheel. The screw flange is arranged on the second platform, the top plate is provided with a bearing, the screw is arranged in the bearing, and the screw is connected to the screw flange, and the handwheel is arranged on the top of the screw.

9. The V-shaped rotor segmented magnetic steel insertion device according to claim 8, Features: The workbench is provided with a notch, and the transport mechanism includes a first servo motor, a lead screw assembly, two guide rail assemblies and a slide plate. The two guide rail assemblies are arranged on the outside of the notch, the first servo motor is connected to the lead screw assembly and is arranged on the side of one of the guide rail assemblies, the guide rail assembly is provided with a plurality of first sliders, and the lead screw assembly is provided with a first lead screw nut; the slide plate is arranged on the first slider, and the side of the slide plate is fixedly connected to the first lead screw nut, the slide plate is provided with a through opening, and the lifting mechanism is arranged below the through opening; The lifting mechanism includes a first bracket, a servo electric cylinder and a lifting platform, the servo electric cylinder is arranged at the bottom of the first bracket, the servo electric cylinder is provided with a second servo motor, the servo electric cylinder is provided with a lifting rod, and the lifting rod is connected to the lifting platform; second guide rail groups are provided on both sides of the lifting platform; the slide plate is also provided with two mirror-opposite mounting plates three, the mounting plates three are each provided with a second slider group, and the second guide rail groups are respectively connected to the second slider groups; the rotating mechanism is arranged on the lifting platform.

10. The V-shaped rotor segmented magnetic steel insertion equipment according to claim 9, Features: The rotating mechanism includes a fixed plate, a third servo motor and a rotating coupling, the third servo motor is arranged on the fixed plate, the rotating coupling is connected to the driving end of the third servo motor, and the carrier is arranged on the rotating coupling; the carrier is provided with a central positioning column and a plurality of positioning columns; the lifting platform is provided with a plurality of steel ball rollers in a circular array, and the steel ball rollers are in contact with the side of the carrier.