Heat preservation and pressurization activation furnace
By using refractory bricks, insulation bricks and red bricks in the activation furnace and setting up a steel plate layer on the outer layer, the problem of poor sealing of the activation furnace is solved, the pressure and insulation capacity and production efficiency are improved, and energy consumption is reduced.
Patent Information
- Application Number
- CN202420966003.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The furnace walls of the existing activation furnace are built with refractory bricks, resulting in poor sealing and insufficient pressure and thermal insulation capacity, resulting in high energy consumption and low production efficiency.
A furnace wall including refractory bricks, insulation bricks and red bricks was designed, and a steel plate layer was installed on the outer layer to form a complete shell to enhance structural strength and sealing.
The sealing and pressure-keeping and insulation capacity of the activation furnace are significantly improved, energy consumption is reduced by about 20%, production efficiency is improved by about 20%, and the overall structural strength and insulation performance of the furnace body are improved.
Smart Images
Figure CN222225947U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of activation furnaces, and more specifically, to a heat-insulating and pressurized activation furnace. Background Art
[0002] An activation furnace is a device used to convert carbonized materials into activated carbon. It uses high temperature and a certain gas pressure to decompose the carbonized materials and form a pore structure, thereby increasing the surface area and adsorption performance of the activated carbon.
[0003] However, the furnace wall of the existing activation furnace is built with refractory bricks, resulting in poor sealing of the activation furnace, resulting in poor pressure and heat preservation capacity of the activation furnace. The pressure holding capacity of the existing refractory brick activation furnace is only 60Pa~120Pa, resulting in high energy consumption and low production efficiency of the activation furnace. Utility Model Content
[0004] The technical problem to be solved by the present application is to provide a heat-insulating and pressurized activation furnace, which solves the problem that the activation furnace in the prior art whose furnace wall is built with refractory bricks has poor sealing, resulting in poor pressure and heat preservation capacity of the activation furnace, and ultimately leads to high energy consumption and low production efficiency of the activation furnace.
[0005] In order to solve the above problems, the present application provides a heat preservation and pressurized activation furnace, which includes: a furnace wall and a steel plate layer, the furnace wall is arranged from the inside to the outside of the furnace body with refractory bricks, heat preservation bricks, and red bricks; the steel plate layer is arranged on the outer layer of the furnace wall, the steel plate layer is welded by multiple steel plates, and the entire activation furnace is sealed and surrounded. .
[0006] In the technical solution provided in the present application, refractory bricks serve as the innermost layer of the furnace wall, which can withstand high temperatures and ensure that the furnace body remains stable in a high temperature environment. Insulating bricks are located on the outer layer of refractory bricks, and their main function is to reduce heat loss, thereby improving the thermal insulation performance of the furnace body. Red bricks serve as the outermost layer of the furnace wall, which not only provides a certain structural strength, but also further reduces the escape of heat. In addition, a steel plate layer is also provided on the outer layer of the furnace wall. This steel plate layer is welded from multiple steel plates to form a complete and sturdy outer shell. The provision of the steel plate layer not only enhances the overall structural strength of the furnace body, but also further improves the sealing of the furnace body, thereby enhancing its thermal insulation and pressure-maintaining capabilities. Through such a design, the thermal insulation and pressurization activation furnace of the present application has been significantly improved in terms of sealing, pressure-maintaining and thermal insulation capabilities, energy consumption, and production efficiency.
[0007] In the heat-insulating and pressurized activation furnace provided in the present application, the furnace body composed of the furnace wall includes: a heat storage chamber; a feed inlet, a supplementary carbonization section, an activation section and a discharge device arranged in sequence from top to bottom; the heat storage chamber is connected to the supplementary carbonization section and the activation section through a channel.
[0008] Furthermore, in a preferred improvement of the present application, ventilation pipes are arranged at intervals on the furnace wall, the ventilation pipes connect the inside and outside of the furnace body, and the ventilation pipes are distributed in the areas where the heat storage chamber, the supplementary carbonization section, and the activation section are located.
[0009] By setting the ventilation interface, water vapor, air and other activation media can be introduced into the activation furnace through the ventilation interface, which is beneficial to the activation of activated carbon.
[0010] In order to facilitate understanding of the situation inside the activation furnace, as an improvement of the above-mentioned activation furnace of the present application, fire viewing holes and temperature measuring port pipes are arranged at intervals on the furnace wall.
[0011] In order to further improve the thermal insulation and pressure holding performance of the activation furnace, as a further improvement of the present application, a steel plate layer is arranged outside the furnace wall of the feed inlet, supplementary carbonization section, activation section and discharge device to seal and surround the entire outer periphery of the furnace body.
[0012] In a preferred improvement, the insulation bricks are diatomaceous earth insulation bricks.
[0013] The beneficial effects of this application are:
[0014] In the technical solution provided in the present application, refractory bricks serve as the innermost layer of the furnace wall, which can withstand high temperatures and ensure that the furnace body remains stable in a high temperature environment. Insulating bricks are located on the outer layer of refractory bricks, and their main function is to reduce heat loss, thereby improving the thermal insulation performance of the furnace body. Red bricks serve as the outermost layer of the furnace wall, which not only provides a certain structural strength, but also further reduces the escape of heat. In addition, a steel plate layer is also provided on the outer layer of the furnace wall. This steel plate layer is welded from multiple steel plates to form a complete and sturdy outer shell. The provision of the steel plate layer not only enhances the overall structural strength of the furnace body, but also further improves the sealing of the furnace body, thereby enhancing its thermal insulation and pressure-maintaining capabilities. Through such a design, the thermal insulation and pressurization activation furnace of the present application has been significantly improved in terms of sealing, pressure-maintaining and thermal insulation capabilities, energy consumption, and production efficiency.
[0015] In addition to the technical problems solved by the present invention, the technical features that constitute the technical solution, and the advantages brought by the technical features of the technical solution described above, other technical problems that can be solved by the present application, other technical features included in the technical solution, and the advantages brought by these technical features will be further described in detail in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of a heat preservation and pressurization activation furnace in an embodiment of the present application;
[0017] Description of reference numerals:
[0018] 101. Refractory bricks; 102. Insulation bricks; 103. Red bricks; 104. Steel plate layer; 12. Regenerator; 13. Feed inlet; 14. Supplementary carbonization section; 15. Activation section; 16. Discharging device; 2. Ventilation port pipe; 3. Fire viewing hole; 4. Temperature measuring port pipe. DETAILED DESCRIPTION
[0019] The following is a detailed description of the embodiments of the technical solution of the present application in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application. In addition, the technical features involved in each embodiment of the utility model described below can be combined with each other as long as they do not conflict with each other.
[0020] like Figure 1 An insulating and pressurized activation furnace provided in an embodiment of the present application is illustrated, the activation furnace comprising a furnace wall and a steel plate layer 104. In the insulating and pressurized activation furnace provided in this embodiment, the furnace wall is arranged from the inside of the furnace body to the outside with refractory bricks 101, insulating bricks 102, and red bricks 103; the steel plate layer 104 is arranged on the outer layer of the furnace wall, the steel plate layer 104 is welded by multiple steel plates, and seals and surrounds the entire periphery of the activation furnace.
[0021] The heat-insulating and pressurized activation furnace provided in this embodiment is intended to solve the problems of poor sealing, weak pressure-keeping and heat-insulating capacity, high energy consumption and low production efficiency of the activation furnace in the prior art. The refractory bricks 101 of the heat-insulating and pressurized activation furnace serve as the innermost layer of the furnace wall. They can withstand high temperatures and ensure that the furnace body remains stable in a high-temperature environment. The insulation bricks 102 are located on the outer layer of the refractory bricks, and their main function is to reduce heat loss, thereby improving the heat-insulating performance of the furnace body. The red bricks 103 serve as the outermost layer of the furnace wall. They can not only provide a certain structural strength, but also further reduce the escape of heat. A steel plate layer 104 is also provided on the outer layer of the furnace wall. This steel plate layer is welded from multiple steel plates to form a complete and sturdy outer shell. The provision of the steel plate layer 104 not only enhances the overall structural strength of the furnace body, but also further improves the sealing of the furnace body, thereby enhancing its pressure-keeping capacity and heat-insulating performance.
[0022] Through such a design, the heat-insulating and pressurized activation furnace provided in the embodiment of the present application has been significantly improved in terms of sealing, pressure-keeping and heat-insulating capabilities, energy consumption, and production efficiency.
[0023] Specifically: the improvement of sealing means that the heat and pressure in the furnace body can be better maintained, reducing energy waste. The enhancement of pressure-keeping and heat-insulating capabilities enables the furnace body to maintain high temperature and high pressure for a longer period of time, thereby improving production efficiency. The heat-insulating and pressurized activation furnace of the present application effectively solves the problems existing in the prior art by optimizing the furnace wall structure and adding a steel plate layer. The pressure-keeping capacity of the heat-insulating and pressurized activation furnace provided in this embodiment is increased from 60Pa to 120Pa in the prior art to 200Pa to 300Pa, reducing energy consumption by about 20%, and increasing production efficiency by about 20%.
[0024] In the heat-insulating and pressurized activation furnace provided in this embodiment, the furnace body formed by the furnace wall includes: a heat storage chamber 12; a feed port 13, a supplementary carbonization section 14, an activation section 15 and a discharge device 16 arranged in sequence from top to bottom; the heat storage chamber 12 is connected to the supplementary carbonization section 14 and the activation section 15 through a channel.
[0025] In this embodiment, the main function of the heat storage chamber 12 is to provide heat, which can provide a stable heat source to the inside of the furnace body. The feed port 13 is the entrance for the carbonized material to enter the furnace body, the supplementary carbonization section 14 is the area where the raw materials are carbonized, and the activation section 15 is the core part of the furnace body, where the raw materials are deeply activated. By accurately controlling the temperature, pressure, atmosphere and other conditions of the activation section, high-quality activated products can be obtained. The discharge device 16 is responsible for discharging the activated product from the furnace body to complete the entire activation process.
[0026] An improvement, the vent pipes 2 are arranged at intervals on the furnace wall, the vent pipes 2 are connected to the inside and outside of the furnace body, and the vent pipes 2 are distributed in the areas where the heat storage chamber 12, the supplementary carbonization section 14, and the activation section 15 are located. The vent pipes 2 located on the heat storage chamber 12 are conducive to the effective transfer of heat. By controlling the air flow rate entering the heat storage chamber through the vent pipes 2, the temperature and atmosphere in the heat storage chamber can be controlled. In the furnace body, water vapor and air can be introduced into the furnace body through the vent pipes 2 to provide the necessary oxygen for the activation reaction, and at the same time, the waste gas generated during the activation process is discharged to maintain the stability of the furnace environment. Through the layout of the vent pipes 2 and the ventilation volume, the activation reaction can be regulated and the activation efficiency and product quality can be improved.
[0027] In one improvement, a fire-watching hole 3 and a temperature-measuring port pipe 4 are arranged at intervals on the furnace wall. The fire-watching hole 3 is arranged mainly to facilitate the operator to observe the combustion condition in the furnace. The temperature-measuring port pipe 4 is used to install a temperature-measuring device to monitor the temperature in the furnace in real time. By arranging the fire-watching hole 3 and the temperature-measuring port pipe 4, the operator can more conveniently monitor and control the temperature condition in the furnace, which provides a strong guarantee for the activation process.
[0028] In order to further improve the pressure-keeping and heat-insulating performance of the activation furnace, a steel plate layer 104 is arranged outside the furnace wall of the feed port 13, the supplementary carbonization section 14, the activation section 15 and the discharge device 16, and the entire outer periphery of the furnace body is sealed to form the entire activation furnace into a closed furnace, thereby improving the pressure-keeping and heat-insulating performance of the activation furnace.
[0029] Preferably, the insulation brick 102 is a diatomite insulation brick. Diatomite is a natural inorganic material, and its internal porous structure gives diatomite good insulation performance, which can effectively reduce heat loss. At the same time, diatomite insulation bricks also have good thermal stability and chemical stability, and can maintain their performance unchanged for a long time under high temperature environment. In the insulation and pressurization activation furnace, diatomite insulation bricks are used for the outer layer of the furnace wall, and together with refractory bricks and red bricks, they constitute the insulation structure of the furnace body. Through the use of diatomite insulation bricks, the furnace body can maintain a higher temperature during operation, reduce heat loss, and thus improve the thermal efficiency of the activation furnace. In addition, diatomite insulation bricks also have certain environmental protection properties. It does not contain harmful substances, does not pollute the environment, and is easy to recycle. Therefore, in the pursuit of green and environmentally friendly industrial production, diatomite insulation bricks are an ideal insulation material.
[0030] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0031] In the description of the embodiments of the present application, unless otherwise clearly specified and limited, technical terms such as "set", "provided with", "connected", "installed" and the like should be understood in a broad sense, for example, they can be fixedly connected, detachably connected, or integrated; they can be directly connected, or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific circumstances.
[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in the field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model.
Claims
1. A heat preservation and pressurization activation furnace, characterized in that: The activation furnace comprises A furnace wall, wherein the furnace wall is provided with refractory bricks (101), insulation bricks (102), and red bricks (103) from the inside to the outside of the furnace body; A steel plate layer (104) is arranged on the outer layer of the furnace wall. The steel plate layer (104) is welded from a plurality of steel plates and seals and surrounds the entire outer periphery of the activation furnace.
2. The heat preservation and pressurization activation furnace according to claim 1 is characterized in that: The furnace body formed by the furnace wall includes: Heat storage chamber (12); A feed inlet (13), a supplementary carbonization section (14), an activation section (15) and a discharge device (16) are arranged in sequence from top to bottom; The heat storage chamber (12) is connected to the supplementary carbonization section (14) and the activation section (15) through a channel.
3. The heat preservation and pressurization activation furnace according to claim 2 is characterized in that: Ventilation pipes (2) are arranged at intervals on the furnace wall, the ventilation pipes (2) are connected to the inside and outside of the furnace body, and the ventilation pipes (2) are distributed in the areas where the heat storage chamber (12), the supplementary carbonization section (14), and the activation section (15) are located.
4. The heat preservation and pressurization activation furnace according to claim 2 is characterized in that: The furnace wall is provided with fire viewing holes (3) and temperature measuring port pipes (4) at intervals.
5. The heat preservation and pressurization activation furnace according to claim 2, characterized in that: The steel plate layer (104) is arranged outside the furnace wall of the feed inlet (13), the supplementary carbonization section (14), the activation section (15) and the discharge device (16) to seal and surround the entire outer periphery of the furnace body.
6. The heat preservation and pressurization activation furnace according to claim 1, characterized in that: The thermal insulation brick (102) is a diatomaceous earth thermal insulation brick.