Quenching device for spring production
By using the design of rotating cylinder, spiral guide frame and spiral conveying blade in the spring quenching device, the problem of efficiency reduction caused by the rise in the spring stacking and coolant temperature is solved, and efficient quenching and cooling effects are achieved, which improves the production of spring Quenching efficiency.
Patent Information
- Application Number
- CN202420839446.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-22
AI Technical Summary
In the existing spring quenching device, multiple springs are stacked in a stationary state, resulting in poor cooling effect, and the cooling effect decreases after the coolant temperature rises, reducing the quenching efficiency.
A quenching device including a rotating cylinder, a spiral guide frame and a spiral conveying blade is designed. The spiral guide frame makes the springs roll into the quenching box one by one to avoid stacking, and the spiral conveying blades are used to achieve secondary quenching, combining the drive motor and The transmission belt realizes coolant stirring and improves cooling efficiency.
It effectively avoids spring stacking, improves quenching efficiency, shortens the cooling time of the coolant, and realizes automatic removal and efficient quenching.
Smart Images

Figure CN222226478U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of quenching devices, in particular to a quenching device for spring production. Background Art
[0002] A spring is a mechanical part that uses elasticity to work. A part made of elastic material deforms under the action of external force and returns to its original shape after the external force is removed. It is also called a spring.
[0003] The existing spring quenching operation generally places multiple springs in a quenching box, and uses the coolant in the quenching box to achieve the quenching function of the springs. Since the multiple springs are in a static state in the quenching box, there is a stacking phenomenon between the springs, resulting in an insufficient cooling effect of the springs. In addition, as the quenching operation proceeds, the temperature of the coolant gradually rises and the cooling effect decreases, so it is necessary to wait for the coolant to cool before the next quenching operation can be performed, which reduces the spring quenching efficiency. Therefore, a quenching device for spring production is proposed to solve the above problems. Utility Model Content
[0004] The utility model aims to solve the problem in the prior art that, due to the fact that a plurality of springs are in a stationary state in a quenching box, there is a stacking phenomenon between the springs, resulting in an insufficient cooling effect of the springs. In addition, as the quenching operation proceeds, the temperature of the coolant gradually rises and the cooling effect decreases, so that the next quenching operation needs to be carried out after the coolant is cooled, thereby reducing the quenching efficiency of the springs. A quenching device for spring production is proposed.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A quenching device for spring production comprises a quenching box, the inner bottom end of the quenching box is rotatably connected to a rotating cylinder, the inner bottom end of the rotating cylinder is fixedly connected to a central axis, the surface of the central axis is fixedly connected to a spiral guide rack, a side wall of the rotating cylinder is provided with a discharge port, the end of the spiral guide rack extends to the inner side of the discharge port and is fixedly connected to the discharge port, and the surface of the rotating cylinder is fixedly connected to a spiral conveying blade.
[0007] Preferably, an annular recovery box is fixedly connected to the surface of the quenching box near the top, and a driving motor is installed on the side wall of the annular recovery box.
[0008] Preferably, a transmission ring is fixedly connected to the top end surface of the rotating cylinder, a transmission wheel is fixedly connected to the output end of the driving motor, and a transmission belt is connected between the transmission wheel and the transmission ring.
[0009] Preferably, a plurality of water seepage holes are provided on the surface of the spiral conveying blade, and the edge of the spiral conveying blade is in contact with the inner wall of the quenching box.
[0010] Preferably, a drain port is provided on the side wall of the quenching box, a drain pipe is fixedly connected to the inner wall of the drain port, and a sealing plug is provided inside the drain pipe.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. The utility model is provided with a spiral conveying blade, a spiral guide rack and a rotating cylinder. The springs to be quenched are rolled one by one along the spiral guide rack into the quenching box. During the rolling process, the springs realize the preliminary quenching function, avoiding the springs from stacking on each other and ensuring the quenching efficiency. At the same time, under the action of the spiral conveying blade, the springs can be conveyed to the top of the quenching box. During the conveying process, the springs are subjected to secondary quenching, so that the springs are in contact with the coolant at different depths in the quenching box, further improving the quenching efficiency and realizing the automatic removal function of the springs.
[0013] 2. The utility model drives a motor, a driving wheel, a transmission ring and a transmission belt. The driving motor drives the driving wheel to rotate. Under the action of the transmission belt, the transmission ring is driven to rotate, and then the rotating cylinder is driven to rotate. The rotating cylinder drives the spiral conveying blades and the spiral guide rack to rotate, which can realize the stirring function of the coolant, accelerate the cooling of the coolant, thereby shortening the cooling time of the coolant, and further improving the spring quenching efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a three-dimensional structural schematic diagram of a quenching device for spring production proposed by the utility model;
[0015] Figure 2 This is a schematic diagram of the assembly structure of a quenching device for spring production proposed by the utility model;
[0016] Figure 3 This is a schematic diagram of the assembly structure of a transmission ring, a rotating cylinder and a spiral conveying blade in a quenching device for spring production proposed by the utility model;
[0017] Figure 4 The utility model is a schematic diagram of the cross-sectional structure of a quenching box and an annular recovery box in a quenching device for spring production.
[0018] In the figure: 1, quenching box; 2, annular recovery box; 3, rotating cylinder; 301, discharge port; 4, driving motor; 5, drain pipe; 6, transmission wheel; 7, transmission belt; 8, sealing plug; 9, transmission ring; 10, spiral conveying blade; 1001, seepage hole; 11, center axis; 12, spiral guide rack. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0020] Reference Figure 1-4 A quenching device for spring production includes a quenching box 1, a rotating cylinder 3 is rotatably connected to the inner bottom end of the quenching box 1, a central shaft 11 is fixedly connected to the inner bottom end of the rotating cylinder 3, and a spiral guide frame 12 is fixedly connected to the surface of the central shaft 11;
[0021] It should be noted that the springs to be quenched are rolled one by one along the spiral guide frame 12 into the quenching box 1. During the rolling process, the springs are subjected to preliminary quenching to avoid stacking of the springs and ensure quenching efficiency.
[0022] A discharge port 301 is provided on the side wall of the rotating drum 3, the end of the spiral guide frame 12 extends to the inner side of the discharge port 301 and is fixedly connected to the discharge port 301, a spiral conveying blade 10 is fixedly connected to the surface of the rotating drum 3, a plurality of water seepage holes 1001 are provided on the surface of the spiral conveying blade 10, and the edge of the spiral conveying blade 10 is in contact with the inner wall of the quenching box 1.
[0023] It should be noted that: under the action of the spiral conveying blade 10, the spring can be conveyed to the top of the quenching box 1. During the conveying process, the spring is subjected to secondary quenching, so that the spring contacts the coolant at different depths in the quenching box 1, further improving the quenching efficiency and realizing the automatic removal function of the spring.
[0024] It is worth noting that the provision of the water seepage hole 1001 facilitates the cooling liquid to be quickly poured into the quenching box 1 .
[0025] An annular recovery box 2 is fixedly connected to the surface of the quenching box 1 near the top, a driving motor 4 is installed on the side wall of the annular recovery box 2, a transmission ring 9 is fixedly connected to the top end face of the rotating cylinder 3, a transmission wheel 6 is fixedly connected to the output end of the driving motor 4, and a transmission belt 7 is connected between the transmission wheel 6 and the transmission ring 9.
[0026] It should be noted that: the annular recovery box 2 can realize the recovery function of the spring; the driving motor 4 drives the active wheel to rotate, and under the action of the transmission belt 7, drives the transmission ring 9 to rotate, and then drives the rotating cylinder 3 to rotate, and the rotating cylinder 3 drives the spiral conveying blade 10 and the spiral guide frame 12 to rotate.
[0027] A drainage port is provided on the side wall of the quenching box 1 , a drainage pipe 5 is fixedly connected to the inner wall of the drainage port, and a sealing plug 8 is provided inside the drainage pipe 5 .
[0028] It should be noted that the arrangement of the drain pipe 5 facilitates the discharge and replacement of the coolant in the quenching box 1 .
[0029] The driving motor 4 is of prior art, and its model is JB5274-91. It can realize the function of driving the driving wheel to rotate, and will not be described in detail here.
[0030] When the utility model is in use, the springs to be quenched are rolled one by one along the spiral guide rack 12 into the quenching box 1. During the rolling process, the springs realize the preliminary quenching function, avoid the springs from stacking on each other, and ensure the quenching efficiency. The springs rolled to the end of the spiral guide rack 12 are discharged onto the spiral conveying blade 10 through the discharge port 301, and the driving motor 4 is turned on at the same time. The driving motor 4 drives the driving wheel to rotate, and under the action of the transmission belt 7, the transmission ring 9 is driven to rotate, and then the rotating drum 3 is driven to rotate. The rotating drum 3 drives the spiral conveying blade 10 and the spiral guide rack 12 to rotate. Under the action of the spiral conveying blade 10, the spring can be transported to the top of the quenching box 1. During the transportation process, the spring is subjected to secondary quenching, so that the spring contacts the coolant at different depths in the quenching box 1, further improving the quenching efficiency, and realizing the automatic removal function of the spring.
[0031] The spring transported to the top of the quenching box 1 will automatically fall into the inner side of the annular recovery box 2, making it easy for the staff to recover it;
[0032] The rotation of the spiral conveying blade 10 and the spiral material guide frame 12 can realize the stirring function of the coolant, accelerate the cooling of the coolant, thereby shortening the cooling time of the coolant and further improving the spring quenching efficiency.
[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A quenching device for spring production, comprising a quenching box (1), characterized in that: The inner bottom end of the quenching box (1) is rotatably connected to a rotating cylinder (3), the inner bottom end of the rotating cylinder (3) is fixedly connected to a central axis (11), the surface of the central axis (11) is fixedly connected to a spiral guide frame (12), a side wall of the rotating cylinder (3) is provided with a discharge port (301), the end of the spiral guide frame (12) extends to the inner side of the discharge port (301) and is fixedly connected to the discharge port (301), and the surface of the rotating cylinder (3) is fixedly connected to a spiral conveying blade (10).
2. A quenching device for spring production according to claim 1, characterized in that: An annular recovery box (2) is fixedly connected to the surface of the quenching box (1) near the top, and a driving motor (4) is installed on the side wall of the annular recovery box (2).
3. A quenching device for spring production according to claim 2, characterized in that: The top end surface of the rotating cylinder (3) is fixedly connected to a transmission ring (9), the output end of the driving motor (4) is fixedly connected to a transmission wheel (6), and a transmission belt (7) is connected between the transmission wheel (6) and the transmission ring (9).
4. A quenching device for spring production according to claim 1, characterized in that: A plurality of water seepage holes (1001) are provided on the surface of the spiral conveying blade (10), and the edge of the spiral conveying blade (10) is in contact with the inner wall of the quenching box (1).
5. A quenching device for spring production according to claim 1, characterized in that: The side wall of the quenching box (1) is provided with a drainage port, the inner wall of the drainage port is fixedly connected with a drainage pipe (5), and a sealing plug (8) is arranged inside the drainage pipe (5).
