Special device for laser cleaning of tire mold

The tire mold laser cleaning device addresses inefficiencies in existing systems by using a track-mounted sliding mechanism with dual clamping systems for simultaneous cleaning and loading/unloading, enhancing efficiency and mold protection.

CN222245686UActive Publication Date: 2024-12-27SHANTOU TIANYANG MOULD CO LTD
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Patent Information

Application Number
CN202421097716.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2024-12-27
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

Existing laser cleaning devices for tire molds use single clamping mechanisms, leading to significant time wastage during loading and unloading, thereby reducing cleaning efficiency.

Method used

A tire mold laser cleaning device with a track-mounted sliding mechanism and dual clamping systems that allow simultaneous cleaning and loading/unloading of tire molds, utilizing a mechanical arm and laser cleaning head for non-contact cleaning.

Benefits of technology

Enhances cleaning efficiency by enabling simultaneous cleaning and mold exchange, preventing mold surface damage, and extending mold service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides special laser cleaning equipment for tire molds, which comprises a mounting track, a mounting seat is arranged on the mounting track, and a laser cleaning head mounted through a mechanical arm is arranged on the mounting seat. Two sets of mounting shells are arranged on one side of the mounting rail, mold grooves are formed in the mounting shells, and clamping mechanisms are arranged in the mold grooves. According to the equipment, a group of cleaned tire molds can be replaced during cleaning, so that the tire molds are cleaned, assembled and disassembled at the same time, and the working efficiency during mold cleaning is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of laser cleaning, in particular to special equipment for laser cleaning of tire moulds. Background Art

[0002] Tire mold cleaning is usually done by sandblasting and ice blasting. Sandblasting uses compressed air as a power source to form a high-speed jet beam that sprays the material onto the workpiece surface at high speed, impacting and grinding away debris or rust attached to the workpiece surface. When dry ice is "sprayed" onto the surface, unwanted contaminants will freeze and break, and then an energy explosion will occur, thereby removing debris from the surface.

[0003] The above two forms of high-pressure and high-speed jetting use contact impact to remove impurities on the mold surface, but will cause changes in appearance or shape and damage the mold surface. In addition, the operator relies on experience to control the jet pressure by adjusting the distance between the nozzle head and the surface, which cannot be controlled evenly and can easily damage the material surface.

[0004] Laser cleaning equipment using pulsed fiber lasers can form high-energy lasers through short pulses to irradiate the surface of the material. The surface absorbs the laser energy and converts it into internal energy, causing the surface temperature to rise rapidly to above the vaporization temperature of the material, thereby allowing the pollutants to separate from the surface of the material in the form of steam. Non-contact cleaning does not require physical contact with the mold surface, thus avoiding damage to the mold and extending the service life of the mold. Therefore, laser cleaning equipment is now used to clean tire molds in more and more scenarios.

[0005] However, most existing laser cleaning devices for tire molds use a single set of clamping mechanisms to fix the mold before cleaning, which wastes a lot of time during the loading and unloading process, resulting in a decrease in cleaning efficiency. Therefore, in view of this, a special tire mold laser cleaning device is proposed to solve the above problem. Utility Model Content

[0006] In view of the shortcomings of the prior art, the utility model proposes a special equipment for laser cleaning of tire molds to solve the technical problem raised in the above background technology that most of the existing laser cleaning devices for tire molds fix the molds through a single set of clamping mechanisms before cleaning, and a large amount of time is wasted during the loading and unloading process, thereby resulting in a decrease in cleaning efficiency.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions, a tire mold laser cleaning device, including:

[0008] Install the track;

[0009] A mounting seat, which is slidably mounted on the mounting track, and a laser cleaning head mounted by a mechanical arm is arranged on the mounting seat;

[0010] Two sets of mounting shells are provided and both are arranged on one side of the mounting track, and mold grooves are opened on the mounting shells; and

[0011] The clamping mechanism is provided in two groups and is respectively arranged in the two groups of the mold grooves.

[0012] In a preferred embodiment, a traveling mechanism connected to the mounting rail is provided on the mounting seat, and the mounting seat is driven to slide on the mounting rail by the traveling mechanism.

[0013] In a preferred embodiment, the walking mechanism includes:

[0014] A first rack, arranged on one side of the mounting track along an extending direction of the mounting track;

[0015] A driving motor is arranged on the mounting seat; and

[0016] The first gear is arranged on the output shaft of the driving motor and meshes with the first rack.

[0017] In a preferred embodiment, limit blocks are provided at both ends of the mounting rail.

[0018] In a preferred embodiment, the clamping mechanism comprises:

[0019] Clamping plates, arranged in two groups opposite to each other and located in the mold groove;

[0020] Two sets of second racks are arranged opposite to each other and both penetrate the mold groove and are respectively connected to the two sets of clamping plates, and the ends of the second racks are provided with elastic members abutting against the mounting shell;

[0021] A second gear is rotatably disposed in the mounting housing and meshes with the two sets of the second racks; and

[0022] A driving assembly is arranged on one group of the second racks. When the mounting seat slides to one side of the mounting shells, the driving assembly drives one group of the second racks to slide in a direction away from the mounting seat.

[0023] In a preferred embodiment, the drive assembly includes an abutment seat, which is arranged at the end of one group of the second racks and extends out of the mounting shell. The side wall of the abutment seat is provided with a slope, and the mounting seat can abut against the end face of the abutment seat.

[0024] In a preferred embodiment, the abutment seat is detachably connected to the second rack.

[0025] Compared with the prior art, the utility model has the following beneficial effects:

[0026] When the equipment is in use, the tire mold to be cleaned is placed in the mold slot, and the tire mold is fixed by the clamping mechanism, and the tire mold can be cleaned in all directions through the cooperation of the mechanical arm and the laser cleaning head. After the tire mold in one group of mold slots is cleaned, the mounting seat can be controlled to slide on the mounting track so that the mounting seat moves to one side of another group of mounting shells to clean the tire mold in the other group of mounting shells, and the group of tire molds that have been cleaned can be replaced while cleaning, so that the cleaning and loading and unloading of the tire mold can be carried out simultaneously, effectively improving the work efficiency when cleaning the mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the specific implementation of the utility model, the following will briefly introduce the drawings required for use in the specific implementation. In all the drawings, each element or part is not necessarily drawn according to the actual scale.

[0028] Figure 1 A three-dimensional structural schematic diagram of a tire mold laser cleaning device provided by the utility model;

[0029] Figure 2 This is a schematic diagram of the bottom structure of a special equipment for laser cleaning of tire molds according to the utility model;

[0030] Figure 3 for Figure 2 A magnified schematic diagram of area a in the middle;

[0031] Reference numerals:

[0032] 101, mounting track; 102, mounting shell; 103, mold groove; 104, limit block; 105, first rack;

[0033] 201, mounting base; 202, mechanical arm; 203, laser cleaning head; 204, driving motor; 205, first gear;

[0034] 301, second rack; 302, clamping plate; 303, elastic member; 304, second gear; 305, abutment seat. DETAILED DESCRIPTION

[0035] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.

[0036] Example:

[0037] like Figure 1 , 2 As shown, the utility model provides a tire mold laser cleaning special equipment, including a mounting track 101, a mounting seat 201 is slidably provided on the mounting track 101, a laser cleaning head 203 installed by a mechanical arm 202 is provided on the mounting seat 201, a walking mechanism connected to the mounting track 101 is provided on the mounting seat 201, and the mounting seat 201 is driven to slide on the mounting track 101 by the walking mechanism. The walking mechanism includes a first rack 105 arranged on one side of the mounting track 101 along the extending direction of the mounting track 101, a driving motor 204 is provided on the mounting seat 201, and a first gear 205 meshing with the first rack 105 is provided on the output shaft of the driving motor 204.

[0038] When the device is in use, the mechanical arm 202 can drive the laser cleaning head 203 to rotate with multiple degrees of freedom, and the tire mold can be cleaned by the laser cleaning head 203. The entire cleaning process of laser cleaning does not require physical contact with the mold surface, thereby avoiding damage to the mold and extending the service life of the mold. The first gear 205 can also be driven to rotate by controlling the drive motor 204. During the rotation process, the first gear 205 drives the mounting seat 201 to slide along the mounting track 101 as a whole through cooperation with the first rack 105, so as to drive the laser cleaning head 203 to move. Limit blocks 104 are provided at both ends of the mounting track 101. The limit blocks 104 are detachably installed to prevent the mounting seat 201 from detaching from the mounting track 101.

[0039] like Figure 2 , 3 As shown, in this embodiment, two groups of mounting shells 102 are arranged on one side of the mounting track 101, and a mold groove 103 is opened on the mounting shell 102, and a clamping mechanism is arranged in both groups of mold grooves 103. The clamping mechanism includes two groups of clamping plates 302 arranged opposite to each other, and both groups of clamping plates 302 are located in the mold groove 103. A second rack 301 is arranged on the connection of the clamping plates 302, and the second rack 301 passes through the mold groove 103 and is located in the mounting shell 102. An elastic member 303 abutting against the mounting shell 102 is arranged at the end of the second rack 301, and a second gear 304 is rotatably arranged in the mounting shell 102, and the second gear 304 is meshed with the two groups of second racks 301.

[0040] After the tire mold is placed in the mold groove 103, one group of the second racks 301 can be controlled to slide in the mounting shell 102 to drive one group of the clamping plates 302, and through the relative arrangement of the two groups of second racks 301 and the meshing relationship between the two groups of second racks 301 and the second gear 304, one group of the second racks 301 can control the other group of the second racks 301 to slide in the opposite direction during the movement, so that the two groups of clamping plates 302 can move in opposite directions to open and close, so as to clamp and fix the mold to be cleaned.

[0041] like Figure 2 , 3 As shown, in this embodiment, a driving assembly is provided on one of the second racks 301, and when the mounting seat 201 slides to one side of one of the mounting shells 102, the driving assembly drives one of the second racks 301 to slide in a direction away from the mounting seat 201. The driving assembly includes an abutment seat 305, which is detachably provided at the end of one of the second racks 301 and extends out of the mounting shell 102. The side wall of the abutment seat 305 is provided with an inclined surface, and the mounting seat 201 can abut against the end surface of the abutment seat 305.

[0042] In the initial state, the two sets of second racks 301 in one set of mounting shells 102 push the two sets of clamps 302 to be in an open state under the action of the elastic member 303. During the sliding process, the mounting seat 201 pushes the abutment seat 305 to move inward and retract into the mounting shell 102 through contact with the side wall inclined surface of the abutment seat 305, thereby driving the second rack 301 to slide and control the clamps 302 to clamp the tire mold to be cleaned. When the mounting seat 201 moves to one side of the other set of mounting shells 102 under the drive of the walking mechanism, the second rack 301 is reset under the action of the elastic member 303 to open the clamps 302, thereby eliminating the need for manual control of the clamping and fixing of the tire mold, further improving work efficiency. By setting the drive component, cleaning and mold loading and unloading can be carried out simultaneously, reducing time waste. Moreover, the abutment seat 305 is detachably installed, so that the abutment seat 305 of different sizes can be replaced according to the size of the tire mold, so as to facilitate the control of the clamping plates 302 to close at different distances, thereby improving the application range of the device.

[0043] Specific usage and beneficial effects of the utility model:

[0044] When the device is in use, the tire mold to be cleaned is placed in the mold groove 103, and the mounting seat 201 is moved to cooperate with the inclined surface of the abutting seat 305 to push the abutting seat 305 to slide, so that one set of second racks 301 slides in the mounting shell 102, and the cooperation of the second rack 301 and the second gear 304 drives the two sets of clamping plates 302 to close and fix the tire mold, and the tire mold can be cleaned in all directions through the cooperation of the mechanical arm 202 and the laser cleaning head 203. After the cleaning of the tire mold in one set of mold grooves 103 is completed, the mounting seat 201 can be controlled to slide on the mounting track 101, so that the mounting seat 201 moves to one side of another set of mounting shells 102 to clean the tire mold in the other set of mounting shells 102, and the cleaned set of tire molds can be replaced while cleaning, so that the cleaning and loading and unloading of the tire mold can be carried out simultaneously, which effectively improves the work efficiency when cleaning the mold.

[0045] The basic principle and main features of the present invention and the advantages of the present invention are shown and described above. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments.

Claims

1. A special equipment for laser cleaning of tire molds, characterized in that: Included are: Mounting rail (101); A mounting seat (201) is slidably mounted on the mounting track (101), and a laser cleaning head (203) mounted via a mechanical arm (202) is disposed on the mounting seat (201); Two sets of mounting shells (102) are provided and both are arranged on one side of the mounting track (101), and a mold groove (103) is provided on the mounting shells (102); and The clamping mechanisms are provided in two groups and are respectively arranged in the two groups of the mold grooves (103).

2. The tire mold laser cleaning device according to claim 1 is characterized by: The mounting seat (201) is provided with a walking mechanism connected to the mounting track (101), and the mounting seat (201) is driven to slide on the mounting track (101) by the walking mechanism.

3. The tire mold laser cleaning device according to claim 2 is characterized in that: The walking mechanism comprises: A first rack (105) is arranged on one side of the mounting track (101) along an extension direction of the mounting track (101); A driving motor (204) is arranged on the mounting seat (201); and The first gear (205) is arranged on the output shaft of the driving motor (204) and meshes with the first rack (105).

4. The tire mold laser cleaning device according to claim 2 is characterized by: Limiting blocks (104) are provided at both ends of the installation track (101).

5. The tire mold laser cleaning device according to claim 1 is characterized in that: The clamping mechanism comprises: Clamping plates (302), arranged in two groups opposite to each other and located in the mold groove (103); Two sets of second racks (301) are arranged opposite to each other and both penetrate the mold groove (103) and are respectively connected to the two sets of clamping plates (302); an elastic member (303) is arranged at the end of the second rack (301) and abuts against the mounting shell (102); A second gear (304) is rotatably disposed in the mounting housing (102) and meshes with the two sets of the second racks (301); and A driving assembly is arranged on one group of the second racks (301), and when the mounting seat (201) slides to one side of one group of the mounting shells (102), the driving assembly drives one group of the second racks (301) to slide in a direction away from the mounting seat (201).

6. The tire mold laser cleaning device according to claim 5 is characterized by: The driving assembly comprises an abutment seat (305), which is arranged at the end of one group of the second racks (301) and extends out of the mounting shell (102). The side wall of the abutment seat (305) is provided with an inclined surface, and the mounting seat (201) can abut against the end surface of the abutment seat (305).

7. The tire mold laser cleaning device according to claim 6 is characterized by: The abutment seat (305) is detachably connected to the second rack (301).