Pressing device of film calender
By designing hydraulic rods and compression spring groups in the film calender to provide constant pressure protection, combined with heating and heat dissipation treatment, the problem of thin films being thin and thin is solved, and the processing quality of the film and the applicability of the device are improved.
Patent Information
- Application Number
- CN202421079161.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-17
AI Technical Summary
The existing film calenders lack constant pressure protection measures, which leads to the compressed film being thinner and thinner, affecting the processing quality.
A thin film compression device is designed, including a hydraulic rod driving the sliding frame and the upper pressing roller to lower, the compression spring group provides constant pressure protection, the lower pressing roller is equipped with a heating ring for hot pressing, and the transmission roller and heat dissipation fan are used for temperature. Control to ensure uniformity and stability of the film during calendering.
The uniform calendering of the film is achieved, the processing quality is improved, and the applicability of the device and the physical cooling treatment of the film are enhanced, avoiding deformation caused by temperature differences.
Smart Images

Figure CN222245770U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of calenders, in particular to a compacting device for a film calender. Background Art
[0002] The calender is composed of two or more rollers, which are arranged according to the heating method. It can be divided into cold pressing and hot pressing. Cold pressing is suitable for materials that do not require heating, such as graphite film, graphite sheet, absorbing material, shielding material, magnetic material, non-ferrous metal material, etc.
[0003] When the calender is working, the more uniform the thickness of the calendered film is, the more beneficial it is to the performance improvement and stability of the film. The existing calender relies on the weight of the upper roller itself to apply pressure, and lacks constant pressure protection measures, resulting in the calendered film being thick or thin, affecting the quality of the output film.
[0004] Therefore, it is particularly important to design a film calender pressing device to solve the above-mentioned defects. Utility Model Content
[0005] 1) Technical problems to be solved by the utility model
[0006] In view of the deficiencies in the prior art, the utility model designs a film calender pressing device, which aims to solve the technical problem that the prior art lacks constant pressure protection measures, resulting in the extruded film being thick or thin, thus affecting the film processing quality.
[0007] 2) Technical solution
[0008] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0009] The top of the described film calendering machine is fixedly connected with a supporting platform, and the interior of the supporting platform is rotatably connected with three lower pressure rollers, and the top of the described support platform is fixedly connected with two groups of supporting frames, and limited sliding grooves are arranged on the inner wall of the supporting frame at both sides of the supporting frame. The top of the described support frame is provided with a hydraulic rod, and the bottom end of the hydraulic rod is located below the supporting frame and is fixedly connected with a sliding frame, and three groups of compression spring groups are installed at the bottom of the sliding frame, and the bottom of the compression spring group is fixedly connected with the rotating frame, and the bottom of the rotating frame and the position corresponding to the lower pressure roller are rotatably connected with the upper pressure roller, and a cooling room is fixedly connected to the top side of the machine tool, and a feeding port is provided at the side of the cooling room corresponding to the lower pressure roller, and a discharging port is provided at the side of the cooling room away from the feeding port and at the position corresponding to the feeding port, and five groups of transmission rollers are arranged inside the cooling room, and two groups of cooling fans are installed on the top of the cooling room.
[0010] As a preferred solution of the utility model, both ends of the lower pressing roller are fixedly connected with limit rings, and a heating ring is provided inside the lower pressing roller.
[0011] As a preferred solution of the utility model, directional pulleys are rotatably connected to positions on both sides of the sliding frame corresponding to the limiting sliding grooves, and the sliding frame is slidably connected to the limiting sliding grooves via the directional pulleys.
[0012] As a preferred solution of the utility model, the feed port and the bottom of the feed port are both rotatably connected with a transition roller.
[0013] As a preferred solution of the utility model, a pair of heat dissipation windows are provided on both sides of the cooling chamber, and a protective net is provided inside the heat dissipation windows.
[0014] As a preferred solution of the utility model, the positions of two adjacent groups of transmission rollers are staggered.
[0015] As a preferred solution of the utility model, dust screens are installed on the outer sides of the two groups of heat dissipation fans.
[0016] 3) Beneficial effects
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] First, the hydraulic rod drives the sliding frame and the upper pressure roller to descend as a whole according to the calendering requirements. When the upper pressure roller contacts the film, the compression spring group drives the upper pressure roller to calender the film, providing constant pressure protection for the film being calendered, so that the upper pressure roller applies force to make the calendering uniform, thereby improving the processing quality of the film;
[0019] Secondly, the lower pressing roller provides hot pressing processing for the material that needs hot pressing through the heating ring to improve the overall applicability of the device. The calendered film enters the cooling chamber. While the conveying roller conveys the film, the cooling fan physically cools the film to avoid deformation of the film due to large temperature difference during cooling, which affects the subsequent processing. The heat dissipation window assists in heat dissipation inside the cooling chamber.
[0020] Finally, the sliding frame is slidably connected to the limiting slide groove through a directional pulley, thereby improving the smoothness and stability of the height adjustment of the upper pressure roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the front structure of the compacting device of the film calender;
[0022] Figure 2 It is a schematic diagram of the back structure of the compacting device of the film calender;
[0023] Figure 3 It is a schematic diagram of the internal structure of the compacting device of the film calender;
[0024] Figure 4 It is a schematic diagram of the structure of the sliding frame and the upper pressure roller.
[0025] In the figure: 1. machine tool; 101. support table; 102. lower pressure roller; 1021. limit ring; 1022. heating ring; 2. support frame; 201. limit slide; 202. hydraulic rod; 203. sliding frame; 2031. directional pulley; 204. compression spring group; 205. rotating frame; 206. upper pressure roller; 3. cooling room; 301. feed port; 302. discharge port; 303. transition roller; 304. heat dissipation window; 3041. protective net; 4. transmission roller; 5. heat dissipation fan; 501. dust screen. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Example:
[0028] The utility model provides a film calender pressing device, which aims to solve the technical problem that the existing technology lacks constant pressure protection measures, resulting in the thickness of the pressed film being varied, thus affecting the film processing quality;
[0029] See also Figure 1-Figure 4 , the utility model provides a technical solution:
[0030] A film calender pressing device includes a machine tool 1, the top of the machine tool 1 is fixedly connected to a support platform 101, the inside of the support platform 101 is rotatably connected to three groups of lower pressing rollers 102, the lower pressing rollers 102 provide bottom support for the film during calendering, both ends of the lower pressing rollers 102 are fixedly connected to limit rings 1021, the limit rings 1021 limit the position of the film to avoid deviation during transportation, the lower pressing rollers 102 are provided with heating rings 1022 inside, the heating rings 1022 provide hot pressing processing for materials that need hot pressing, thereby improving the overall applicability of the device.
[0031] Among them, see Figure 1 , Figure 2 , Figure 3 and Figure 4The top of the support platform 101 is fixedly connected with two groups of support frames 2. Both sides of the inner wall of the support frame 2 are provided with limited sliding grooves 201. A hydraulic rod 202 is installed on the top of the support frame 2. The bottom end of the hydraulic rod 202 is fixedly connected with a sliding frame 203 located below the support frame 2. The hydraulic rod 202 drives the upper pressure roller 206 to descend as a whole through the sliding frame 203 to perform calendering processing on the film. The two sides of the sliding frame 203 and the positions corresponding to the limited sliding grooves 201 are rotatably connected with directional pulleys 2031. The sliding frame 203 is driven by the directional pulley 20 31 is slidably connected with the limiting slide groove 201 to improve the smoothness and stability of the height adjustment of the upper pressure roller 206. Three groups of clamping spring groups 204 are installed at the bottom of the sliding frame 203. The bottom end of the clamping spring group 204 is fixedly connected with a rotating frame 205. The bottom of the rotating frame 205 and the position corresponding to the lower pressure roller 102 are rotatably connected with the upper pressure roller 206. The clamping spring group 204 drives the upper pressure roller 206 to calender the film, provides constant pressure protection for the film being calendered, and enables the upper pressure roller 206 to apply force to make the calendering uniform, thereby improving the processing quality of the film.
[0032] For further information, see Figure 1 , Figure 2 and Figure 3 A cooling chamber 3 is fixedly connected to one side of the top of the machine tool 1. A feed port 301 is provided on the side of the cooling chamber 3 corresponding to the lower pressure roller 102. The calendered film enters the cooling chamber 3 through the feed port 301. A discharge port 302 is provided on the side of the cooling chamber 3 away from the feed port 301 and corresponding to the feed port 301. The cooled film is discharged through the discharge port 302. The feed port 301 and the bottom of the feed port 301 are rotatably connected with a transition roller 303. The transition roller 303 performs transition transmission on the film to improve the smoothness of the film transportation. A pair of heat dissipation windows 304 are provided on both sides of the cooling chamber 3. The heat dissipation windows 304 assist in heat dissipation inside the cooling chamber 3. A protective net 3041 is provided inside the heat dissipation window 304. The protective net 3041 provides interception protection for the heat dissipation window 304 to prevent debris from entering the cooling chamber 3 and causing an impact.
[0033] For further information, see Figure 3 Five groups of transmission rollers 4 are arranged inside the cooling chamber 3. The positions of two adjacent groups of transmission rollers 4 are staggered to transmit and cool the calendered film. Two groups of cooling fans 5 are installed on the top of the cooling chamber 3. The cooling fans 5 cool the film physically to avoid deformation of the film caused by a large temperature difference during cooling, which affects the later processing. Dust screens 501 are installed on the outside of the two groups of cooling fans 5 to prevent the cooling fans 5 from bringing dust into the cooling chamber 3.
[0034] In addition, it should be supplemented according to the contents of the above embodiments that the heating ring 1022, the hydraulic rod 202 and the heat dissipation fan 5 are all existing technologies, and their internal working principles and operating procedures will not be described in detail here.
[0035] The working process of the utility model is as follows: first, the material to be calendered is placed on the lower pressure roller 102, the hydraulic rod 202 drives the upper pressure roller 206 to descend as a whole through the sliding frame 203, the sliding frame 203 is slidably connected with the limiting slide groove 201 through the directional pulley 2031, so as to improve the silkiness and stability of the height adjustment of the upper pressure roller 206, the compression spring group 204 drives the upper pressure roller 206 to calender the film, and provides constant pressure protection for the film being calendered, so that the upper pressure roller 206 applies force to make the calendering uniform, thereby improving the processing quality of the film. During hot pressing, the heating ring 1022 inside the lower pressure roller 102 provides hot pressing for the material, the limiting ring 1021 limits the position of the film to avoid deviation during transportation, the calendered film enters the cooling chamber 3 through the feed port 301, the transmission roller 4 transmits the calendered film, the cooling fan 5 physically cools the film, the heat dissipation window 304 assists in heat dissipation inside the cooling chamber 3, the cooled film is discharged through the discharge port 302, and the transition roller 303 performs transition transmission on the film to improve the smoothness of film transportation.
[0036] The entire operation process is simple and convenient. Compared with the existing calender pressing device, the utility model can provide constant pressure protection for the film during calendering through design, improve the calendering quality of the film, and enhance the overall practicality.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A film calender pressing device, comprising a machine tool (1), characterized in that: The top of the machine tool (1) is fixedly connected to a support platform (101), and three groups of lower pressure rollers (102) are rotatably connected inside the support platform (101). The top of the support platform (101) is fixedly connected to two groups of support frames (2), and both sides of the inner wall of the support frame (2) are provided with limit sliding grooves (201). A hydraulic rod (202) is installed on the top of the support frame (2), and a sliding frame (203) is fixedly connected to the bottom end of the hydraulic rod (202) and located below the support frame (2). Three groups of compression spring groups (204) are installed at the bottom of the sliding frame (203), and the bottom of the compression spring group (204) is provided with a plurality of limit sliding grooves (201). The end is fixedly connected to a rotating frame (205), the bottom of the rotating frame (205) and the position corresponding to the lower pressure roller (102) are rotatably connected to the upper pressure roller (206), the top side of the machine tool (1) is fixedly connected to a cooling chamber (3), the side of the cooling chamber (3) corresponding to the lower pressure roller (102) is provided with a feed port (301), the side of the cooling chamber (3) away from the feed port (301) and the position corresponding to the feed port (301) is provided with a discharge port (302), five groups of transmission rollers (4) are arranged inside the cooling chamber (3), and two groups of cooling fans (5) are installed on the top of the cooling chamber (3).
2. A film calender pressing device according to claim 1, characterized in that: Both ends of the lower pressing roller (102) are fixedly connected to limit rings (1021), and a heating ring (1022) is provided inside the lower pressing roller (102).
3. A film calender pressing device according to claim 1, characterized in that: Directional pulleys (2031) are rotatably connected at positions on both sides of the sliding frame (203) corresponding to the position-limiting sliding groove (201), and the sliding frame (203) is slidably connected to the position-limiting sliding groove (201) via the directing pulleys (2031).
4. A film calender pressing device according to claim 1, characterized in that: The feed port (301) and the bottom of the feed port (301) are both rotatably connected with a transition roller (303).
5. The film calender pressing device according to claim 1, characterized in that: A pair of heat dissipation windows (304) are provided on both sides of the cooling chamber (3), and a protective net (3041) is provided inside the heat dissipation window (304).
6. A film calender pressing device according to claim 1, characterized in that: The positions of two adjacent groups of transmission rollers (4) are staggered.
7. A film calender pressing device according to claim 1, characterized in that: Dust screens (501) are installed on the outer sides of the two groups of heat dissipation fans (5).
