Electromagnetic wire wrapping device

Abstract

The utility model discloses an electromagnetic wire wrapping device, which belongs to the technical field of electromagnetic wire wrapping and comprises a machine frame, a wrapping mechanism is arranged on the machine frame, a wire outlet assembly is arranged at the top of the machine frame, a wire take-up assembly is arranged at the bottom of the machine frame, a driving assembly is arranged on one side of the wire take-up assembly, and the driving assembly is arranged on the other side of the wire take-up assembly. A limiting assembly is arranged on one side of the rack, a guide assembly is arranged at the joint of the limiting assembly and the rack, the winding efficiency of the electromagnetic wire is greatly improved by adopting a multi-group winding mode, and the situation that the electromagnetic wire is wound in the vertical direction and is bent due to the gravity of the electromagnetic wire, so that the winding coverage area is not tight is avoided; the electromagnetic wires are bundled in time, subsequent arrangement is facilitated, the electromagnetic wires can be secondarily wound through the first winding wire and the second winding wire, and the winding sealing performance of the electromagnetic wires is greatly improved through forward and reverse winding at the same time.

Description

Technical Field

[0001] The utility model relates to the technical field of electromagnetic wire winding, in particular to an electromagnetic wire winding device. Background Art

[0002] Electromagnetic wire wrapping plays a vital role in the manufacture of electromagnetic cables. This process can bring many advantages to ensure the performance and quality of cables or electromagnetic wires. The wrapping process can effectively enhance the mechanical strength of the electromagnetic wire, making it more durable and stable. This enhanced mechanical strength helps to resist external physical shocks and stresses, thereby extending the service life of the electromagnetic wire and improving the insulation performance: a coating layer and a sheath layer are usually added between the conductor and the insulation layer of the wrapped electromagnetic wire. These layer structures can provide additional insulation protection. The wrapping process can ensure the close fit of these layer structures, thereby improving the insulation performance of the cable and reducing the risk of cracking of the electrical medium and air breakdown.

[0003] In actual use, it is not convenient to remove the wound wire coil from the existing electromagnetic wire winding device. After the winding of a wire core is completed, the wound wire coil needs to be removed and replaced with a new wire core. When continuing to wrap the new wire core, the operation is more troublesome, thereby affecting the working efficiency of the winding device;

[0004] The existing patent (publication number: CN219370783U) is an electromagnetic wire winding device. This utility model reels the wound wire through a wire reel. When the processed wire needs to be removed, the second wire reel is lifted upward to drive the wire reel from horizontal to vertical, so that it is convenient to remove the wire reel from the second wire reel, thereby quickly removing the wound wire roll. The structure is simple, easy to operate, and reduces the time for replacing the wire roll.

[0005] In view of the above problems, existing patents have provided solutions, but the existing electromagnetic wires are mostly in a horizontal state when being wrapped, which makes it easy for the electromagnetic wires to bend due to their own gravity, resulting in a loose winding coverage area and occupying a large space. The one-way winding is chosen during winding, resulting in an incomplete wrapping.

[0006] To this end, a magnet wire winding device is proposed. Summary of the invention

[0007] The purpose of the utility model is to provide an electromagnetic wire winding device, which can solve the problem that the existing electromagnetic wire is mostly in a horizontal state when it is wound, which makes it easy for the electromagnetic wire to bend due to its own gravity, resulting in a loose winding coverage area and a large space. The one-way winding is selected during winding, resulting in insufficient wrapping.

[0008] To achieve the above object, the utility model provides the following technical solutions: an electromagnetic wire wrapping device, comprising a frame, a wrapping mechanism is arranged on the frame, a wire outlet assembly is arranged on the top of the frame, a wire take-up assembly is arranged on the bottom of the frame, a driving assembly is arranged on one side of the wire take-up assembly, a limiting assembly is arranged on one side of the frame, and a guide assembly is arranged at the connection between the limiting assembly and the frame;

[0009] The wrapping mechanism includes a first wrapping machine, a second wrapping machine, a first winding, a second winding and an outlet plate. The first wrapping machine and the second wrapping machine are fixedly arranged on one side of the frame, the first winding and the second winding are respectively arranged at the output ends of the first wrapping machine and the second wrapping machine, and the outlet plate is fixedly arranged at one end of the first wrapping machine and the second wrapping machine and is located below the first winding and the second winding.

[0010] Preferably, the wire outlet assembly includes an export machine, an electromagnetic wire and a guide tube, the export machine is fixedly arranged on the top of the frame, one end of the electromagnetic wire is arranged at the output end of the export machine, one end of the guide tube is fixedly arranged at the output end of the export machine, and the electromagnetic wire is connected to the export machine and is arranged inside the guide tube.

[0011] Preferably, the wire taking-up assembly includes a support frame, a wire taking-up roller and a guard plate, the support frame is fixedly arranged at the bottom of the frame, the support frame is located below the export machine, the wire taking-up roller is rotatably arranged on the support frame, the guard plate is fixedly arranged at both ends of the wire taking-up roller and the diameter of the guard plate is larger than the diameter of the wire taking-up roller.

[0012] Preferably, the driving assembly includes a motor plate, a driving motor and a driving shaft, the motor plate is fixedly arranged on one side of the guard plate, the driving motor is fixedly arranged on the motor plate, one end of the driving shaft is fixedly arranged on the output end of the driving motor, and the driving shaft is interconnected with the take-up roller.

[0013] Preferably, the limiting assembly includes a mounting seat, a limiting rod and a limiting snap ring, the mounting seat is arranged on one side of the frame, one end of the limiting rod is fixedly arranged on one side of the mounting seat, the limiting snap ring is fixedly arranged on the other end of the limiting rod, and the limiting snap ring is sleeved on the electromagnetic wire.

[0014] Preferably, the guide assembly includes a guide groove, a guide block and a fixing bolt, the guide groove is opened on one side of the frame, the guide block is fixedly arranged at the bottom of the mounting seat and cooperates with each other between the guide grooves, and the fixing bolt is arranged on the mounting seat and fixes the mounting seat and the frame to each other.

[0015] Preferably, the first wrapping machine is located above the second wrapping machine, and the first winding is in opposite directions to the second winding.

[0016] Preferably, lighting lamps are fixedly provided on one side of the frame, the lighting lamps are in multiple groups and are distributed at the first wrapping machine, the second wrapping machine and the export motor, and the lighting lamps are interconnected with an external power supply.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The present application sets a wrapping mechanism, wherein the first wrapping machine and the second wrapping machine output the first winding wire and the second winding wire respectively, and the first winding wire and the second winding wire are wound around the electromagnetic wire under the guidance of the outlet plate. The use of multiple groups of winding methods greatly increases the efficiency of the electromagnetic wire winding, and the electromagnetic wire will not bend due to its own gravity when wound in the vertical direction, resulting in a loose winding coverage area.

[0019] 2. The present application sets a wire output component, and the electromagnetic wire coming out of the output machine passes through the guide tube without large shaking, which can ensure the stability of the electromagnetic wire during output. At the same time, the bottom take-up roller is driven by the driving component after the electromagnetic wire is wrapped, so as to timely gather the electromagnetic wire and facilitate subsequent sorting. The limiting clamp ring above the take-up roller can ensure that the electromagnetic wire is always in a vertical state before gathering, and will not be offset by the take-up roller. The opposite first winding and the second winding can perform secondary winding on the electromagnetic wire. The simultaneous forward and reverse winding greatly increases the sealing of the electromagnetic wire winding. The lighting on the frame can provide a good working environment for winding. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 This is the overall structural view of the utility model;

[0022] Figure 2 This is the overall axonometric structural view of the utility model;

[0023] Figure 3 This is the overall axonometric structural view of the utility model;

[0024] Figure 4 This is a partial structural view of the guide assembly of the utility model;

[0025] Figure 5 This is a partial structural view of the outlet assembly of the utility model.

[0026] Description of reference numerals:

[0027] 1. Frame; 2. Wrapping mechanism; 3. Wire outlet assembly; 4. Wire take-up assembly; 5. Driving assembly; 6. Limiting assembly; 7. Guide assembly; 201. First wrapping machine; 202. Second wrapping machine; 203. First winding; 204. Second winding; 205. Wire outlet plate; 301. Exporter; 302. Electromagnetic wire; 303. Guide tube; 401. Support frame; 402. Wire take-up roller; 403. Guard plate; 501. Motor plate; 502. Drive motor; 503. Drive shaft; 601. Mounting seat; 602. Limiting rod; 603. Limiting clamp; 701. Guide groove; 702. Guide block; 703. Fixing bolt; 8. Lighting lamp. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figures 1 to 5 , the utility model provides a technical solution:

[0030] An electromagnetic wire 302 wrapping device comprises a frame 1, a wrapping mechanism 2 is arranged on the frame 1, a wire outlet assembly 3 is arranged on the top of the frame 1, a wire take-up assembly 4 is arranged on the bottom of the frame 1, a driving assembly 5 is arranged on one side of the wire take-up assembly 4, a limiting assembly 6 is arranged on one side of the frame 1, and a guide assembly 7 is arranged at the connection between the limiting assembly 6 and the frame 1;

[0031] The wrapping mechanism 2 includes a first wrapping machine 201, a second wrapping machine 202, a first winding 203, a second winding 204 and a wire outlet plate 205. The first wrapping machine 201 and the second wrapping machine 202 are fixedly arranged on one side of the frame 1, and the first winding 203 and the second winding 204 are respectively arranged at the output ends of the first wrapping machine 201 and the second wrapping machine 202. The wire outlet plate 205 is fixedly arranged at one end of the first wrapping machine 201 and the second wrapping machine 202 and is located below the first winding 203 and the second winding 204.

[0032] By setting up the wrapping mechanism 2 including the first wrapping machine 201, the second wrapping machine 202, the first winding 203, the second winding 204 and the outlet plate 205, during use, the first wrapping machine 201 and the second wrapping machine 202 output the first winding 203 and the second winding 204 respectively, and the first winding 203 and the second winding 204 are wound around the electromagnetic wire 302 under the guidance of the outlet plate 205. The use of multiple groups of winding methods greatly increases the winding efficiency of the electromagnetic wire 302, and the electromagnetic wire 302 will not bend due to its own gravity when winding in the vertical direction, resulting in a loose winding coverage area.

[0033] Specifically, Figure 2 As shown, the outlet assembly 3 includes an outlet machine 301, an electromagnetic wire 302 and a guide tube 303. The outlet machine 301 is fixedly arranged on the top of the frame 1, one end of the electromagnetic wire 302 is arranged at the output end of the outlet machine 301, one end of the guide tube 303 is fixedly arranged at the output end of the outlet machine 301, and the electromagnetic wire 302 is connected to the outlet machine 301 and is arranged inside the guide tube 303.

[0034] Specifically, Figure 2 As shown, the wire-taking assembly 4 includes a support frame 401, a wire-taking roller 402 and a guard plate 403. The support frame 401 is fixedly arranged at the bottom of the frame 1, and the support frame 401 is located below the export machine 301. The wire-taking roller 402 is rotatably arranged on the support frame 401. The guard plate 403 is fixedly arranged at both ends of the wire-taking roller 402, and the diameter of the guard plate 403 is larger than the diameter of the wire-taking roller 402.

[0035] Specifically, Figure 2 As shown, the driving assembly 5 includes a motor plate 501, a driving motor 502 and a driving shaft 503. The motor plate 501 is fixedly arranged on one side of the guard plate 403, the driving motor 502 is fixedly arranged on the motor plate 501, one end of the driving shaft 503 is fixedly arranged on the output end of the driving motor 502, and the driving shaft 503 is interconnected with the take-up roller 402.

[0036] Specifically, Figure 2 As shown, the limiting assembly 6 includes a mounting seat 601, a limiting rod 602 and a limiting snap ring 603. The mounting seat 601 is arranged on one side of the frame 1, one end of the limiting rod 602 is fixedly arranged on one side of the mounting seat 601, and the limiting snap ring 603 is fixedly arranged on the other end of the limiting rod 602. The limiting snap ring 603 is sleeved on the electromagnetic wire 302.

[0037] Specifically, Figure 2As shown, the guide assembly 7 includes a guide groove 701, a guide block 702 and a fixing bolt 703. The guide groove 701 is opened on one side of the frame 1. The guide block 702 is fixedly arranged at the bottom of the mounting seat 601 and cooperates with each other between the guide grooves 701. The fixing bolt 703 is arranged on the mounting seat 601 and fixes the mounting seat 601 and the frame 1 to each other.

[0038] Specifically, Figure 2 As shown, the first wrapping machine 201 is located above the second wrapping machine 202, and the first winding 203 and the second winding 204 are in opposite directions.

[0039] Specifically, Figure 1 As shown, a lighting lamp 8 is fixedly installed on one side of the frame 1. The number of the lighting lamps 8 is multiple groups and they are distributed at the first wrapping machine 201, the second wrapping machine 202 and the export motor. The lighting lamps 8 are interconnected with an external power supply.

[0040] By setting the wire output component 3, the electromagnetic wire 302 coming out of the export machine 301 passes through the guide tube 303 without any large shaking, which can ensure the stability of the electromagnetic wire 302 during output. At the same time, the bottom take-up roller 402 is driven by the driving component 5 after the electromagnetic wire 302 is wrapped, so as to timely gather the electromagnetic wire 302, which is convenient for subsequent sorting. The limiting clamp 603 above the take-up roller 402 can ensure that the electromagnetic wire 302 is always in a vertical state before being gathered, and will not be offset by the take-up roller 402. On the contrary, the first winding 203 and the second winding 204 can perform secondary winding on the electromagnetic wire 302. The simultaneous forward and reverse winding greatly increases the sealing of the winding of the electromagnetic wire 302. The lighting lamp 8 on the frame 1 can provide a good working environment for the winding.

[0041] By adopting the above technical solution, the problem that the existing electromagnetic wire 302 is mostly in a horizontal state when being wrapped is solved, which makes it easy for the electromagnetic wire 302 to bend due to its own gravity, resulting in a loose winding coverage area and occupying a large space. The problem that unidirectional winding is selected during winding makes the wrapping incomplete.

[0042] Working principle: When the present application is in use, the electromagnetic wire 302 coming out of the export machine 301 first passes through the guide tube 303 without much shaking, and the first winding 203 and the second winding 204 are respectively outputted outward by the first wrapping machine 201 and the second wrapping machine 202, and the first winding 203 and the second winding 204 are guided by the outlet plate 205 to wind the electromagnetic wire 302, and the first winding 203 and the second winding 204 can wind the electromagnetic wire 302 for the second time. The simultaneous forward and reverse winding greatly increases the sealing of the winding of the electromagnetic wire 302, and the limiting clamp 603 can ensure that the electromagnetic wire 302 is always in a vertical state before being bundled, and will not be offset by the take-up roller 402. The bottom take-up roller 402 is driven by the drive assembly 5 after the electromagnetic wire 302 is wrapped, and the electromagnetic wire 302 is timely bundled, which is convenient for subsequent sorting.

[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. An electromagnetic wire wrapping device, comprising a frame (1), characterized in that: The frame (1) is provided with a wrapping mechanism (2), the top of the frame (1) is provided with a wire outlet assembly (3), the bottom of the frame (1) is provided with a wire take-up assembly (4), one side of the wire take-up assembly (4) is provided with a driving assembly (5), one side of the frame (1) is provided with a limiting assembly (6), and a guide assembly (7) is provided at the connection between the limiting assembly (6) and the frame (1); The wrapping mechanism (2) comprises a first wrapping machine (201), a second wrapping machine (202), a first winding (203), a second winding (204) and a wire outlet plate (205); the first wrapping machine (201) and the second wrapping machine (202) are fixedly arranged on one side of a frame (1); the first winding (203) and the second winding (204) are respectively arranged at output ends of the first wrapping machine (201) and the second wrapping machine (202); and the wire outlet plate (205) is fixedly arranged at one end of the first wrapping machine (201) and the second wrapping machine (202) and is located below the first winding (203) and the second winding (204).

2. The electromagnetic wire wrapping device according to claim 1, characterized in that: The outlet assembly (3) comprises an outlet machine (301), an electromagnetic wire (302) and a guide tube (303); the outlet machine (301) is fixedly arranged on the top of the frame (1); one end of the electromagnetic wire (302) is arranged at the output end of the outlet machine (301); one end of the guide tube (303) is fixedly arranged at the output end of the outlet machine (301); the electromagnetic wire (302) is connected to the outlet machine (301) and is arranged inside the guide tube (303).

3. The electromagnetic wire wrapping device according to claim 2, characterized in that: The wire take-up assembly (4) comprises a support frame (401), a wire take-up roller (402) and a guard plate (403); the support frame (401) is fixedly arranged at the bottom of the frame (1); the support frame (401) is located below the de-ducting machine (301); the wire take-up roller (402) is rotatably arranged on the support frame (401); the guard plate (403) is fixedly arranged at both ends of the wire take-up roller (402); and the diameter of the guard plate (403) is greater than the diameter of the wire take-up roller (402).

4. The electromagnetic wire wrapping device according to claim 3, characterized in that: The driving assembly (5) comprises a motor plate (501), a driving motor (502) and a driving shaft (503); the motor plate (501) is fixedly arranged on one side of the guard plate (403); the driving motor (502) is fixedly arranged on the motor plate (501); one end of the driving shaft (503) is fixedly arranged on the output end of the driving motor (502); and the driving shaft (503) is connected to the take-up roller (402).

5. The electromagnetic wire wrapping device according to claim 2, characterized in that: The limiting assembly (6) comprises a mounting seat (601), a limiting rod (602) and a limiting snap ring (603); the mounting seat (601) is arranged on one side of the frame (1); one end of the limiting rod (602) is fixedly arranged on one side of the mounting seat (601); the limiting snap ring (603) is fixedly arranged on the other end of the limiting rod (602); and the limiting snap ring (603) is sleeved on the electromagnetic wire (302).

6. The electromagnetic wire wrapping device according to claim 5, characterized in that: The guide assembly (7) comprises a guide groove (701), a guide block (702) and a fixing bolt (703); the guide groove (701) is opened on one side of the frame (1); the guide block (702) is fixedly arranged at the bottom of the mounting seat (601) and cooperates with the guide groove (701); the fixing bolt (703) is arranged on the mounting seat (601) and fixes the mounting seat (601) and the frame (1) to each other.

7. The electromagnetic wire wrapping device according to claim 1, characterized in that: The first wrapping machine (201) is located above the second wrapping machine (202), and the first winding (203) and the second winding (204) are in opposite directions.

8. The electromagnetic wire wrapping device according to claim 1, characterized in that: A lighting lamp (8) is fixedly provided on one side of the frame (1); the lighting lamps (8) are provided in multiple groups and are distributed at the first wrapping machine (201), the second wrapping machine (202) and the export motor; and the lighting lamps (8) are interconnected with an external power supply.

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