Burner device for quartz glass lamp tube
By fixing the quartz glass lamp tube with lathe and guide rail in the quartz glass lamp tube burning device, and adjusting the flame spray gun height through the lifting plate and guide rod, combining the reinforcement slide table and abutment plate for burning port reinforcement, the traditional handheld spray gun heating is solved. The problems of unevenness and insufficient safety achieve a more efficient and safer sealing process.
Patent Information
- Application Number
- CN202421098316.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-20
AI Technical Summary
Traditional handheld spray guns heat the quartz glass lamp tubes when sealing the seal, which can easily lead to uneven heating, affecting the sealing quality, and have a high risk and scald risk.
A quartz glass lamp tube burning device was designed, and the quartz glass lamp tube was fixed using lathes and guide rails, and the flame spray gun height was adjusted through lifting plates and guide rods, and the burning port was reinforced by reinforcement slide tables and abutment plates to ensure the position of the flame spray gun. Stable and avoid handheld operation.
The ends of quartz glass lamps are uniformly heated, which reduces the risk of cracking, improves sealing quality and operation safety, and improves production efficiency.
Smart Images

Figure CN222250427U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of quartz tube glass processing, in particular to a quartz glass lamp tube burning device. Background Art
[0002] After the quartz glass lamp tube is fired, it is generally necessary to seal (burn the mouth). However, the sealing operation of quartz glass lamp tubes in the factory is generally carried out by heating with a handheld spray gun. However, this traditional sealing method faces many problems;
[0003] First, when the employees in the factory use a handheld spray gun to heat the tube mouth of the quartz glass lamp, since the spray gun needs to be held, errors in the firing angle can easily lead to uneven heating of the tube mouth of the quartz glass lamp, resulting in problems such as loose sealing and cracking, which in turn affects the quality of the sealing of the tube mouth of the quartz glass lamp; and the handheld spray gun sealing operation has a high risk factor, and improper operation can easily cause burns; therefore, there is an urgent need to improve the quartz glass lamp firing equipment in the factory to meet the needs of safer and more efficient use. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a quartz glass lamp tube burning device with reasonable structural design, higher sealing efficiency and safer operation in view of the deficiencies in the prior art.
[0005] The technical problem to be solved by the utility model is achieved through the following technical solutions: a quartz glass lamp tube burning device, the device includes a lathe, the device also includes:
[0006] A guide rail is fixedly arranged on a table below a three-jaw chuck of a lathe;
[0007] The firing assembly includes a firing slide, the bottom surface of which is slidably mounted on the top surface of the guide rail, a lifting plate is arranged on the top surface of the firing slide, a guide rod is fixedly arranged on the top surface of the firing slide, the upper end of the guide rod passes through the lifting plate, a handwheel rod is rotatably mounted on the top surface of the firing slide, the lower end of the handwheel rod is rotatably connected to the top surface of the firing slide through a rotary bearing, the upper end of the handwheel rod passes through the lifting plate and is threadedly connected to the lifting plate, and a flame spray gun is embedded on the lifting plate;
[0008] The reinforcement assembly includes a reinforcement slide, the bottom surface of which is slidably mounted on the top surface of the guide rail, a support rod is fixedly provided on the top surface of the reinforcement slide, an abutment plate is installed on the support rod, and the center of the abutment plate is opposite to the center of the three-jaw chuck of the lathe.
[0009] The technical problem to be solved by the utility model can also be achieved by the following technical scheme. In the above-mentioned quartz glass lamp tube burning mouth device, a handwheel for rotating the handwheel rod is fixedly provided on the outer peripheral surface of the upper end of the handwheel rod.
[0010] The technical problem to be solved by the utility model can also be achieved through the following technical solutions: in the above-mentioned quartz glass lamp tube burning device, the nozzle of the flame spray gun is arranged to be inclined upward.
[0011] The technical problem to be solved by the utility model can also be achieved through the following technical scheme. In the above-mentioned quartz glass lamp tube burning mouth device, two guide rods are provided, and the two guide rods are symmetrically arranged on the top surface of the burning slide on both sides of the lifting plate.
[0012] The technical problem to be solved by the utility model can also be achieved through the following technical solutions: the above-mentioned quartz glass lamp tube burning device has an external thread on the top of the guide rod, and a nut is screwed on the external thread to limit the upward trajectory of the lifting plate.
[0013] The technical problem to be solved by the utility model can also be achieved by the following technical solutions: the above-mentioned quartz glass lamp tube burner device, the support rod comprises a support vertical rod and a support horizontal rod;
[0014] The bottom end of the supporting vertical rod is vertically fixed on the top surface of the reinforced slide, and the top end of the supporting vertical rod is vertically fixed on the rear end of the supporting horizontal rod;
[0015] The supporting cross bar is arranged horizontally, one end of which is connected to the supporting vertical bar, and the other end of which is fixedly connected to the center of the abutment plate.
[0016] The technical problem to be solved by the utility model can also be achieved through the following technical scheme. In the above-mentioned quartz glass lamp tube burning mouth device, the abutment plate is formed into a roughly disc-shaped structure, one side of the abutment plate is fixedly connected to the supporting cross bar, and the other side is used to abut the burned end of the quartz glass lamp tube on the three-jaw chuck.
[0017] Compared with the prior art, the beneficial technical effect of the utility model is as follows: the quartz glass lamp tube to be burned is clamped and provided with rotational force by the three-jaw chuck of the lathe, and the height of the flame spray gun is adjusted by the lifting plate, guide rod and handwheel rod on the burning assembly, so that the flame spray gun is aimed at the tube end of the quartz glass lamp tube, and the flame spray gun heats it, so that the tube end face of the quartz glass lamp tube and the sealing quartz sheet built therein are melted into one, and the burnt end can be squeezed by the abutment plate in the reinforcement assembly, so that the burnt end of the quartz glass lamp tube is more firm. On the one hand, there is no need to hold the flame spray gun, which ensures the safety of the operator. On the other hand, the position of the flame spray gun remains unchanged, which makes the end of the quartz glass lamp tube heated more evenly and is not easy to crack. While reducing the damage rate, it also improves production capacity. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the main structure of the utility model before use;
[0019] Figure 2 This is a schematic diagram of the main structure of the utility model quartz glass lamp tube when it is heated;
[0020] Figure 3 This is a schematic diagram of the main structure of the utility model when the quartz glass lamp tube is sealed;
[0021] Figure 4 It is a side view structural schematic diagram of the abutment plate of the utility model;
[0022] Figure 5 for Figure 3 Schematic diagram of the local enlarged structure.
[0023] In the figure, 1. lathe; 2. three-jaw chuck; 3. quartz glass lamp tube; 4. guide rail; 5. firing slide; 6. lifting plate; 7. guide rod; 8. nut; 9. handwheel rod; 10. handwheel; 11. reinforcement slide; 12. supporting vertical rod; 13. supporting horizontal rod; 14. abutment plate; 15. quartz disc; 16. flame spray gun. DETAILED DESCRIPTION
[0024] The specific technical solutions of the present invention are further described below with reference to the accompanying drawings, so as to facilitate further understanding of the present invention by those skilled in the art, and do not constitute any limitation to the rights thereof.
[0025] Example 1, reference Figure 1-5 A quartz glass lamp burner device, the device includes a lathe 1, the model of the lathe 1 can be selected according to the use requirements, and a three-jaw chuck 2 for clamping the quartz glass lamp 3 is provided on the lathe, and the three-jaw chuck 2 clamps the quartz glass lamp 3 and provides a rotational force, and the device also includes;
[0026] Guide rails 4, two guide rails 4 may be arranged at intervals, and are fixedly arranged on the table below the three-jaw chuck 2 of the lathe 1;
[0027] The firing assembly includes a firing slide 5, which is formed into a roughly square plate-shaped structure, and its bottom surface is slidably mounted on the top surface of the guide rail 4. A lifting plate 6 is arranged on the top surface of the firing slide 5, and the lifting plate 6 is formed into a roughly square plate-shaped structure. A guide rod 7 is fixedly arranged on the top surface of the firing slide 5, and the guide rod 7 is formed into a roughly cylindrical rod-shaped structure. The upper end of the guide rod 7 passes through the lifting plate 6, and the lifting plate 6 is formed into a roughly square plate-shaped structure. Two guide rods 7 are arranged, and the two guide rods 7 are symmetrically arranged on the top surface of the firing slide 5 on both sides of the lifting plate 6. The design purpose of the guide rod 7 is to limit and guide the lifting and lowering of the lifting plate 6. The top end is provided with an external thread, on which a nut 8 for limiting the upward trajectory of the lifting plate 6 is threaded, and a handwheel rod 9 is rotatably installed on the top surface of the firing slide 5. The handwheel rod 9 is formed as a roughly externally threaded rod, and a handwheel 10 for rotating the handwheel rod 9 is fixedly provided on the outer peripheral surface of the upper end of the handwheel rod 9. The lower end of the handwheel rod 9 is rotatably connected to the top surface of the firing slide 5 through a rotary bearing, and the upper end passes through the lifting plate 6 and is threadedly connected to the lifting plate 6. A flame spray gun 16 is embedded on the lifting plate 6, and the nozzle of the flame spray gun 16 is inclined upward, and the angle between the nozzle and the horizontal plane is 60°~75°, and the quartz glass lamp tube 3 on the three-jaw chuck 2 of the lathe 1 is fired by the flame spray gun 16;
[0028] The end surface of the quartz glass lamp tube 3 is fired by the firing assembly, and the height of the flame spray gun 16 can be adjusted by the lifting plate 6 to adapt to quartz glass lamp tubes 3 of different diameters;
[0029] The reinforcement assembly includes a reinforcement slide 11, which is formed into a roughly square plate-shaped structure, and its bottom surface is slidably mounted on the top surface of the guide rail 4. A support rod is fixedly arranged on the top surface of the reinforcement slide 11, and the support rod includes a support vertical rod 12 and a support cross rod 13, and the support vertical rod 12 and the support cross rod 13 are both formed into roughly cylindrical rod-shaped structures; the bottom end of the support vertical rod 12 is vertically fixed on the top surface of the reinforcement slide 11, and the top end of the support vertical rod 12 is vertically fixed on the rear end of the support cross rod 13; the support cross rod 13 is horizontally arranged, and one end thereof is connected to the support vertical rod 12, and the other end is fixedly connected to the center of the abutment plate 14;
[0030] An abutment plate 14 is installed on the support rod, and the center of the abutment plate 14 is opposite to the center of the three-jaw chuck 2 of the lathe 1. The abutment plate 14 is formed into a roughly disc-shaped structure. One side of the abutment plate 14 is fixedly connected to the support cross bar 13, and the other side is used to abut the fired end of the quartz glass lamp tube 3 on the three-jaw chuck 2.
[0031] The reinforcement assembly can make the abutment plate 14 contact the end of the quartz glass lamp tube 3 after the quartz glass lamp tube 3 is fired, so that the burnt end of the quartz glass lamp tube 3 is more secure and the existence of gaps or pores at the burnt end is avoided.
[0032] The operating principle of the quartz glass lamp burner device is:
[0033] First, place the quartz glass lamp tube 3 that needs to be burned (sealed) on the three-jaw chuck 2 of the lathe 1, and then place the quartz disc 15 for burning (sealing) on the inner circumference of the end of the quartz glass lamp tube 3. The three-jaw chuck 2 clamps the quartz glass lamp tube 3 and provides a rotational force. At this time, push the firing slide 5 to the bottom of the burning end (sealing end) of the quartz glass lamp tube 3. When the height of the flame spray gun 16 needs to be adjusted, the handwheel 10 can be rotated to lift the lifting plate 6, so that the flame spray gun 16 fixed on the lifting plate 6 is close to the burning end of the quartz glass lamp tube 3, and the flame spray gun 16 can be adjusted by the flame spray gun 1 6. The burnt end of the quartz glass lamp tube 3 is heated. When the burnt end of the quartz glass lamp tube 3 and the quartz disc 15 placed on the inner circumference are heated to a red state, the flame spray gun 16 can be closed, and the reinforcement slide 11 can be pushed to the bottom of the quartz glass lamp tube 3, so that the end surface of the abutment plate 14 contacts the burnt end of the quartz glass lamp tube 3 in a nearly molten state, so that the burnt end of the quartz glass lamp tube 3 is pressed and reinforced, so that the inner circumference of the burnt end of the quartz glass lamp tube 3 is in close contact with the outer circumference of the quartz disc 15. After the quartz glass lamp tube 3 is cooled naturally, the burnt end operation of the quartz glass lamp tube 3 can be completed;
[0034] The quartz glass lamp tube 3 is burned by the quartz glass lamp tube burning device. On the one hand, there is no need to hold the flame spray gun 16, which ensures the safety of the operator. On the other hand, the position of the flame spray gun 16 remains unchanged, which makes the end of the quartz glass lamp tube 3 heated more evenly and is not prone to cracking. While reducing the damage rate, it also improves production capacity.
Claims
1. A quartz glass lamp burner device, the device comprising a lathe, characterized in that: The device also includes: A guide rail is fixedly arranged on a table below a three-jaw chuck of a lathe; The firing assembly includes a firing slide, the bottom surface of which is slidably mounted on the top surface of the guide rail, a lifting plate is arranged on the top surface of the firing slide, a guide rod is fixedly arranged on the top surface of the firing slide, the upper end of the guide rod passes through the lifting plate, a handwheel rod is rotatably mounted on the top surface of the firing slide, the lower end of the handwheel rod is rotatably connected to the top surface of the firing slide through a rotary bearing, the upper end of the handwheel rod passes through the lifting plate and is threadedly connected to the lifting plate, and a flame spray gun is embedded on the lifting plate; The reinforcement assembly includes a reinforcement slide, the bottom surface of which is slidably mounted on the top surface of the guide rail, a support rod is fixedly provided on the top surface of the reinforcement slide, an abutment plate is installed on the support rod, and the center of the abutment plate is opposite to the center of the three-jaw chuck of the lathe.
2. A quartz glass lamp tube burning device according to claim 1, characterized in that: A hand wheel for rotating the hand wheel rod is fixedly provided on the outer peripheral surface of the upper end of the hand wheel rod.
3. A quartz glass lamp tube burning device according to claim 1, characterized in that: The nozzle of the flame spray gun is arranged to be inclined upward.
4. A quartz glass lamp tube burning device according to claim 1, characterized in that: There are two guide rods, which are symmetrically arranged on the top surface of the firing slide table on both sides of the lifting plate.
5. The quartz glass lamp tube burning device according to claim 1, characterized in that: An external thread is arranged on the top end of the guide rod, and a nut for limiting the upward trajectory of the lifting plate is screwed on the external thread.
6. A quartz glass lamp tube burning device according to claim 1, characterized in that: The support rods include support vertical rods and support horizontal rods; The bottom end of the supporting vertical rod is vertically fixed on the top surface of the reinforced slide, and the top end of the supporting vertical rod is vertically fixed on the rear end of the supporting horizontal rod; The supporting cross bar is arranged horizontally, one end of which is connected to the supporting vertical bar, and the other end of which is fixedly connected to the center of the abutment plate.
7. A quartz glass lamp tube burning device according to claim 6, characterized in that: The abutment plate is formed into a roughly disc-shaped structure, one side of which is fixedly connected to the supporting crossbar, and the other side is used to abut against the fired end of the quartz glass lamp tube on the three-jaw chuck.