Preheater for efficiently heating raw materials
By introducing shunt preheating, stirring and vacuuming functions into the preheater, the problems of poor waste heat and dust effects of existing preheaters are solved, and more efficient raw material heating and more ideal sintering effect are achieved.
Patent Information
- Application Number
- CN202421014560.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The existing preheater for efficient heating of raw materials has poor preheating effect during waste heat, which can easily lead to accumulation of raw materials, and dust absorption affects the heating effect and affects the sintering effect of the rotary kiln.
A preheater including a support box, feed hole, a motor-driven agitator rod and a vacuum cleaner is designed. Through the method of diversion preheating, stirring and vacuuming, the contact area between the raw material and the preheating device is increased, and the contact area between the raw material and the preheating device is uniformly heated, and Remove dust to avoid heat absorption and affect sintering.
It improves the uniform heating effect of raw materials, enhances the practicality of the preheater, avoids dust affecting the heating and sintering effect, and improves the sintering efficiency of the rotary kiln.
Smart Images

Figure CN222257732U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of preheaters, in particular to a preheater for efficiently heating raw materials. Background Art
[0002] In production, the temperature must reach the melting point of the raw material to decompose the raw material, which causes certain troubles when the rotary kiln calcines the raw material. Therefore, by configuring a preheater, the raw material is preheated so that the temperature of the raw material is close to the melting point before entering the rotary kiln, thereby speeding up the production of clinker in the rotary kiln.
[0003] The existing Chinese utility model patent with reference announcement number: CN219494860U discloses a preheater for efficiently heating raw materials, including a negative pressure control structure capable of controlling negative pressure, wherein a homogenizing heat exchange structure for increasing the heat exchange area of the raw materials is arranged inside the negative pressure control structure, wherein the negative pressure control structure comprises a preheater with a heat exchange tube chamber and a heat exchange chamber inside, and an air lock valve is arranged above the preheater for isolating the flue gas to the heat exchange tube chamber, and a flap valve for uniformly distributing the raw materials is arranged on the air lock valve, and a flue fan for extracting and discharging the flue gas is arranged below the preheater, and a cyclone separator for separating the flue gas is arranged below the flue fan, and a smoke exhaust dust collector is arranged below the air separator, and the homogenizing heat exchange structure comprises an adjusting shaft with a hollow structure inside, and the adjusting shaft is inlaid with a material rod with a material spreading hole on the surface, and the material rod is provided with a vibration disk for preventing dust accumulation through the adjusting shaft, and the preheater for efficiently heating raw materials has an isolation effect on the flue gas through the arranged air lock valve.
[0004] Although the above-mentioned preheater for efficiently heating raw materials solves the problem that the heat exchange time and heat exchange efficiency of the raw materials cannot be maintained during the heat exchange process of the preheater by setting up a negative pressure control structure, the existing preheater has a poor effect on the waste heat of the raw materials, which easily leads to insufficient internal preheating effect of the piled raw materials. Moreover, when the raw materials are added, dust will be mixed in to absorb heat, resulting in unsatisfactory preheating effect, and at the same time affecting the sintering effect of the rotary kiln. Utility Model Content
[0005] The utility model aims to overcome the problems of poor preheating effect and inconvenient dust removal in the prior art, and provides a preheater for efficiently heating raw materials.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A preheater for efficiently heating raw meal, comprising:
[0008] A support box, wherein nine feeding holes are fixedly installed inside the support box, a feeding port is fixedly installed on the top of the support box, nine motors are fixedly installed inside the support box, a support rod is fixedly installed on one side of the motor, and the support rod is in the shape of a "cross", a rotating rod is fixedly installed in the middle of one side of the motor, a stirring rod is fixedly installed in the middle of the rotating rod, and the stirring rod is in the shape of a "cross", a support plate is fixedly installed on one side of the rotating rod, and the support plate is in the shape of a "cross", a vacuum cleaner is fixedly installed on one side of the feeding port, two dust suction pipes are fixedly installed on both sides of the vacuum cleaner, a dust suction port is fixedly installed on one side of the dust suction pipe, an interception net is fixedly installed on one side of the dust suction port, and a collecting box is fixedly installed on the bottom of the vacuum cleaner.
[0009] In a preferred embodiment, a shell is fixedly mounted on one side of the support box, a bottom plate is fixedly mounted on the bottom of the shell, and the bottom plate is a structure for supporting the bottom.
[0010] In a preferred embodiment, a temperature-insulating layer is fixedly installed inside the shell, and a preheating device is fixedly installed inside the temperature-insulating layer.
[0011] In a preferred embodiment, nine preheating holes are fixedly installed inside the preheating device, and a discharge pipe is fixedly installed on one side of the outer shell, and the discharge pipe is a structure for discharging materials.
[0012] In a preferred embodiment, a discharge port is fixedly installed on one side of the discharge pipe, and the discharge port is a structure for discharging raw materials.
[0013] In a preferred embodiment, two sliding grooves are fixedly installed on the other two sides of the inside of the feed port, and the inside of the sliding groove is movably connected with a sliding block, and the sliding block is a structure for sliding inside the sliding groove.
[0014] In a preferred embodiment, a rotating shaft is fixedly mounted on one side of the sliding block, a rotating plate is fixedly mounted on one side of the rotating shaft, the rotating plate is in a "cross" shape, and the rotating plate is a structure for rotation.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The preheater for efficiently heating raw materials pours the raw materials into the feed port. After the raw materials are added from the feed port, they are diverted through nine feed holes inside the support box, so that the raw materials are diverted from the nine feed holes into the nine preheating holes inside the preheating device for diversion and preheating, thereby increasing the contact area between the raw materials and the preheating device. The operation of the motor drives the rotating rod to rotate, thereby driving the stirring rod to rotate, so that the stirring rod stirs the raw materials and turns the raw materials over, so that the raw materials are heated evenly, thereby improving the high heating effect of the preheater for efficiently heating raw materials;
[0017] 2. The preheater for efficiently heating raw materials can operate the vacuum cleaner so that the two vacuum ports can vacuum the raw materials inside the feed port, and the raw materials can be intercepted by the interception net, so that the dust is sucked into the vacuum pipe and sent to the inside of the vacuum cleaner, and finally sent to the collection box for collection. By vacuuming the dust in the raw materials, the problem of poor heating effect of the raw materials due to the mixing of dust and raw materials is avoided, and the dust is avoided from affecting the sintering effect of the rotary kiln, thereby improving the practicality and heating effect of the preheater for efficiently heating raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the support box in the utility model;
[0020] Figure 3 It is a schematic diagram of the housing in the utility model;
[0021] Figure 4 It is a schematic diagram of the sliding groove in the utility model;
[0022] Figure 5 It is a schematic diagram of the vacuum cleaner in the present utility model.
[0023] 1. Support box; 11. Feed hole; 12. Feed port; 13. Motor; 14. Support rod; 15. Rotating rod; 16. Stirring rod; 17. Support plate; 2. Shell; 21. Bottom plate; 22. Insulation layer; 23. Preheating device; 24. Preheating hole; 25. Discharge pipe; 26. Discharge port; 3. Sliding groove; 31. Sliding block; 32. Rotating shaft; 33. Rotating plate; 4. Vacuum cleaner; 41. Dust pipe; 42. Dust port; 43. Intercepting net; 44. Collection box. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Combined with Figure 1-Figure 5 In this embodiment, a preheater for efficiently heating raw materials includes: a support box 1, nine feed holes 11 are fixedly installed inside the support box 1, a feed port 12 is fixedly installed on the top of the support box 1, nine motors 13 are fixedly installed inside the support box 1, a support rod 14 is fixedly installed on one side of the motor 13, and the support rod 14 is in a "cross" shape, a rotating rod 15 is fixedly installed in the middle of one side of the motor 13, a stirring rod 16 is fixedly installed in the middle of the rotating rod 15, and the stirring rod 16 is in a "cross" shape, and a support plate 17 is fixedly installed on one side of the rotating rod 15, and the support plate 17 is in a "cross" shape.
[0026] Specifically, the raw material is fed into the feed hole 11 inside the support box 1 through the feed port 12, and finally fed into the preheating device 23 through the feed hole 11. The motor 13 and the support rod 14 are installed inside the support box 1, and the rotating rod 15 is located inside the feed hole 11. Through the operation of the motor 13, the rotating rod 15 and the stirring rod 16 are driven to rotate and stir the raw material.
[0027] A shell 2 is fixedly mounted on one side of the supporting box 1 , and a bottom plate 21 is fixedly mounted on the bottom of the shell 2 .
[0028] A temperature insulation layer 22 is fixedly installed inside the housing 2 , and a preheating device 23 is fixedly installed inside the temperature insulation layer 22 .
[0029] Nine preheating holes 24 are fixedly installed inside the preheating device 23 , and a discharge pipe 25 is fixedly installed on one side of the outer shell 2 .
[0030] A discharge port 26 is fixedly mounted on one side of the discharge pipe 25 .
[0031] Specifically, the outer shell 2 is protected, the bottom plate 21 supports the whole, the internal temperature is isolated by the thermal insulation layer 22, the raw material is preheated by the nine preheating holes 24 inside the preheating device 23, and the raw material is mixed through the discharge pipe 25 and then sent out from the discharge port 26.
[0032] Two sliding grooves 3 are fixedly installed on the other two sides of the feed port 12 , and sliding blocks 31 are movably connected inside the sliding grooves 3 .
[0033] A rotating shaft 32 is fixedly mounted on one side of the sliding block 31 , and a rotating plate 33 is fixedly mounted on one side of the rotating shaft 32 . The rotating plate 33 is in a “cross” shape.
[0034] Specifically, the sliding block 31 slides inside the sliding groove 3, thereby driving the rotating plate 33 to move left and right, and the rotating shaft 32 rotates, thereby driving the rotating plate 33 to move and rotate, and the raw material accumulated inside the feed port 12 is sent into the feed hole 11.
[0035] A vacuum cleaner 4 is fixedly installed on one side of the feed port 12, two vacuum pipes 41 are fixedly installed on both sides of the vacuum cleaner 4, a vacuum port 42 is fixedly installed on one side of the vacuum pipe 41, an interception net 43 is fixedly installed on one side of the vacuum port 42, and a collection box 44 is fixedly installed at the bottom of the vacuum cleaner 4.
[0036] Specifically, by the operation of the vacuum cleaner 4, the raw material inside the feed port 12 is vacuumed through the two vacuum ports 42. The vacuum ports 42 suck the dust and then send the raw material into the vacuum cleaner 4 from the vacuum pipe 41. Finally, the dust is sent into the collection box 44 through the vacuum cleaner 4 for collection and storage.
[0037] Working principle: First, the shell 2 is supported by the bottom plate 21, and the raw material is added to the inside of the feed port 12. The vacuum cleaner 4 is operated, so that the raw material inside the feed port 12 is vacuumed through the two vacuum ports 42. The vacuum ports 42 suck the dust and then send the raw material into the vacuum cleaner 4 from the vacuum pipe 41. Finally, the vacuum cleaner 4 sends the dust into the collection box 44 for collection and storage. The interception net 43 can intercept the raw material to prevent the vacuum port 42 from sucking the raw material into the inside when vacuuming. The problem of waste is solved, and the practicality of the preheater for efficiently heating raw materials is improved. After the dust is removed, the problem of dust absorbing heat and affecting the heating of raw materials can be avoided. At the same time, the problem of dust entering the rotary kiln and affecting the sintering effect can be avoided. The raw materials enter the nine feeding holes 11 inside the supporting box 1 from the feeding port 12, and slide back and forth in the two sliding grooves 3 through the two sliding blocks 31, thereby driving the rotating plate 33 to move left and right, and the rotating shaft 32 rotates, thereby driving the rotating plate 33 to move and rotate at the same time. The raw material accumulated on the top of the support box 1 is pushed into the feed hole 11, thereby avoiding the problem of raw material accumulation on the top of the support box 1. The raw material is fed into the nine preheating holes 24 in the preheating device 23 through the feed hole 11. The raw material is preheated by the nine preheating holes 24, thereby increasing the contact area between the raw material and the preheating device 23, and improving the heating effect of the preheater for efficiently heating the raw material. The operation of the motor 13 drives the rotating rod 15 to rotate, so that the stirring rod 16 follows The preheating hole 24 is tilted so that the raw material can automatically move to the other side. The stirring rod 16 rotates so that the raw material can be turned over, thereby evenly heating the raw material, thereby increasing the heating effect of the preheater for efficiently heating the raw material. The preheating device 23 is insulated by the insulation layer 22, and the outer side is protected and supported by the outer shell 2. The heated raw material is mixed inside the discharge pipe 25 and then sent out from the discharge port 26.
[0038] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A preheater for efficiently heating raw meal, characterized in that: The preheater for efficiently heating raw materials comprises a support box (1), nine feed holes (11) are fixedly installed inside the support box (1), a feed port (12) is fixedly installed on the top of the support box (1), nine motors (13) are fixedly installed inside the support box (1), a support rod (14) is fixedly installed on one side of the motor (13), the support rod (14) is in a "cross" shape, a rotating rod (15) is fixedly installed in the middle of one side of the motor (13), and a stirring rod (16) is fixedly installed in the middle of the rotating rod (15). The stirring rod (16) is in the shape of a cross, a support plate (17) is fixedly mounted on one side of the rotating rod (15), and the support plate (17) is in the shape of a cross. A dust collector (4) is fixedly mounted on one side of the feed port (12), two dust suction pipes (41) are fixedly mounted on both sides of the dust collector (4), a dust suction port (42) is fixedly mounted on one side of the dust suction pipe (41), an interception net (43) is fixedly mounted on one side of the dust suction port (42), and a collection box (44) is fixedly mounted on the bottom of the dust collector (4).
2. A preheater for efficiently heating raw meal according to claim 1, characterized in that: A shell (2) is fixedly mounted on one side of the support box (1), and a bottom plate (21) is fixedly mounted on the bottom of the shell (2).
3. A preheater for efficiently heating raw meal according to claim 2, characterized in that: A temperature insulation layer (22) is fixedly installed inside the outer shell (2), and a preheating device (23) is fixedly installed inside the temperature insulation layer (22).
4. A preheater for efficiently heating raw meal according to claim 3, characterized in that: Nine preheating holes (24) are fixedly installed inside the preheating device (23), and a discharge pipe (25) is fixedly installed on one side of the shell (2).
5. A preheater for efficiently heating raw meal according to claim 4, characterized in that: A discharge port (26) is fixedly mounted on one side of the discharge pipe (25).
6. A preheater for efficiently heating raw meal according to claim 1, characterized in that: Two sliding grooves (3) are fixedly installed on the other two sides of the inside of the feed port (12), and a sliding block (31) is movably connected inside the sliding groove (3).
7. A preheater for efficiently heating raw meal according to claim 6, characterized in that: A rotating shaft (32) is fixedly mounted on one side of the sliding block (31), and a rotating plate (33) is fixedly mounted on one side of the rotating shaft (32), wherein the rotating plate (33) is in a "cross" shape.
Citation Information
Patent Citations
Preheater for efficiently heating raw materials
CN219494860U