Mushroom wrapping piece cleaning equipment

By designing automatic spray cleaning equipment, the problem of low cleaning efficiency of mushroom flakes is solved, the recycling and automatic cleaning of water is realized, the cleaning efficiency and water resource utilization rate are improved, and environmental pollution is reduced.

CN222264303UActive Publication Date: 2024-12-31FERDLIS NEW ENERGY TECH HANGZHOU CO LTD
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Patent Information

Application Number
CN202420266962.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-02
Publication Date
2024-12-31
Estimated Expiration
2034-02-02

AI Technical Summary

Technical Problem

At this stage, the cleaning method of mushroom purified slices is inefficient, which leads to a large amount of human and water resources consumption, and causes environmental pollution and affects the quality of mushrooms. It is usually cleaned once only after 2 to 3 planting cycles.

Method used

A mushroom-packed piece cleaning equipment is designed, including a base frame, a spray box and a water storage tank, and it uses an annular conveyor belt and a spray device for automatic spray cleaning. It is equipped with a water filtration system and an anti-freeze heat exchanger to realize the recycling of water. and automated cleaning.

Benefits of technology

It improves cleaning efficiency and effect, reduces waste of water resources and environmental pollution, ensures the normal operation of equipment in winter, and realizes the automated and mechanized flow operation of mushroom flakes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mushroom slice cleaning device which comprises a bottom frame, a spraying box and a water storage box, and the spraying box and the water storage box are respectively fixed on the bottom frame. The spraying box comprises a closed box body and a spraying device, an annular conveying device is arranged in the box body and comprises an annular conveying belt and a gear motor in transmission connection with the annular conveying belt, and conveying belt bodies are arranged on the two sides of the annular conveying belt respectively. A plurality of fixing supports are arranged in the middle of the annular conveying belt, the two ends of each fixing support are connected with the conveying belt bodies on the two sides respectively, and hanging shafts and hanging hooks rotationally connected with the hanging shafts are arranged in the middles of the fixing supports. The mushroom packaging piece cleaning device is reasonable in structure, easy to operate and capable of automatically spraying and cleaning mushroom packaging pieces.
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Description

Technical Field

[0001] The utility model relates to the technical field of auxiliary equipment for edible fungi factories, in particular to a mushroom slice cleaning device. Background Art

[0002] During the growth stage of Flammulina velutipes in the growth room, in order to improve the quality and yield, the Flammulina velutipes need to grow vertically instead of horizontally, so they are needed to be shaped with mushroom slices. Mushroom slices are made of plastic and can be bent into a cylindrical shape and opened into a flat sheet. There are process holes and ventilation holes on the mushroom slices.

[0003] Because the mushroom slices need to be reused, they need to be cleaned after a cycle. They can be used again after being cleaned and dried. The current cleaning method is to manually clean them in a pool for multiple times or rinse them with running water. The waste water after use is directly discharged into the sewer. This cleaning method is not only inefficient, the cleaning effect varies from person to person, but also causes waste of water resources and environmental pollution.

[0004] Since the current cleaning method is too inefficient and consumes a lot of manpower and water resources, most factories only clean the mushroom sheets once every 2 to 3 planting cycles, which has a certain impact on the quality of the mushrooms. Utility Model Content

[0005] The utility model provides a mushroom slice cleaning device with reasonable structure and simple operation, which can automatically spray and clean the mushroom slices.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A mushroom slice cleaning device comprises a base frame, a spray box and a water storage tank, wherein the spray box and the water storage tank are respectively fixed on the base frame; the spray box comprises a closed box body and a spray device, an annular conveying device is arranged in the box body, the annular conveying device comprises an annular conveyor belt and a reduction motor connected to the annular conveyor belt, conveyor belt bodies are arranged on both sides of the annular conveyor belt, a plurality of fixed brackets are arranged in the middle of the annular conveyor belt, two ends of the fixed brackets are respectively connected to the conveyor belt bodies on both sides, a suspension shaft and a suspension hook rotatably connected to the suspension shaft are arranged in the middle of the fixed bracket, the spray device comprises a plurality of spray pipes arranged in the box body and a water pump arranged outside the box body, the spray pipes are respectively arranged on both sides of the annular conveyor belt, and the water pump is connected to the water storage tank; a water collecting tank is arranged at the bottom of the spray box, and the water collecting tank and the water storage tank are connected through a water filter.

[0008] In this solution, the annular conveyor device is arranged in a relatively closed spray box body. The mushroom slices are hung on a hanging hook in the middle of the annular conveyor belt. As the annular conveyor belt rotates, the mushroom slices rotate in the box body for one circle. When passing through the spray pipe, the water pump draws water from the water storage tank and provides water to the spray pipe. The spray pipe sprays water to flush and clean the mushroom slices. After the mushroom slices are rotated and cleaned, they are manually taken out, and the water sprayed from the spray pipe flows into the water collection tank and returns to the water storage tank after being filtered by the water filter. The spray box body is closed to prevent the water sprayed from the spray pipe from spraying out of the box body. The water pump can be a variable frequency water pump, which can adjust the water pressure and thus adjust the intensity of the nozzle spray.

[0009] As a preferred solution of the utility model, the spray box is arranged on one side of the upper part of the base frame, the water storage tank is arranged on the other side of the upper part of the base frame, and the base frame is also provided with an operating platform and a control cabinet, the operating platform and the water storage tank are arranged in parallel, the spray box is provided with an operating window corresponding to the operating platform, and the control cabinet is arranged on the outer side of the spray box body adjacent to the operating platform. The operating platform of this solution is convenient for operators to stand and hang and remove mushroom slices on the annular conveyor.

[0010] As a preferred solution of the utility model, the bottom of the chassis is provided with a plurality of moving wheels with brake devices. The wheels are provided in this solution to facilitate the movement of the entire device and to facilitate the nearby cleaning of the mushroom slices; the brake device can be used to position the wheels during cleaning without rotating or shifting.

[0011] As a preferred solution of the utility model, the circular conveyor belt is arranged in an up-and-down circulation in the box body, and the spray pipe is provided with nozzle groups corresponding to the upper circular conveyor belt and the lower circular conveyor belt. The circular conveyor belt of this solution is arranged up and down in the spray box, and the bottom is matched with the operating height of the operator. After the mushroom slices are hung, the mushroom slices turn around the bottom-top circle and then return and are taken down, similar to the Ferris wheel structure. During the rotation process, the mushroom slices maintain the upper and lower positions unchanged, and only rotate one circle around the suspension axis.

[0012] As a preferred solution of the utility model, the water collecting tank is provided with an overflow port and an electric water supply valve, the water storage tank is provided with a water level sensor and a drain valve, and the water level sensor is electrically connected to the electric water supply valve. The water flow direction of this solution is from the water collecting tank to the water storage tank, and the water in the water collecting tank exceeds a certain height and can be discharged through the overflow port. When the water level sensor detects that the water level in the water storage tank is insufficient, the electric water supply valve can be opened to replenish the water flow in the water collecting tank, and the water flows into the water storage tank through the water filter; the drain valve discharges all the water in the water storage tank when the entire device is not working.

[0013] As a preferred solution of the utility model, the water tank is provided with an antifreeze heat exchanger and a water temperature sensor, and the water temperature sensor is electrically connected to the antifreeze heat exchanger. For areas with relatively low temperatures in winter, in order to prevent the water temperature from being too low and freezing to affect use, this solution adds an antifreeze heat exchanger, which is started when the water temperature is low so that the water temperature in the water tank is kept at a certain temperature without freezing; to prevent the water in the water tank from freezing, when the temperature sensor detects that the water temperature in the water tank is below 5 degrees Celsius, the electric regulating valve of the antifreeze heat exchanger is opened for heating, and when the water temperature is above 10 degrees Celsius, the electric regulating valve of the antifreeze heat exchanger is closed; the heat source of the antifreeze heat exchanger can be waste hot water or waste steam.

[0014] As a preferred solution of the utility model, the water filter includes a stainless steel orifice plate filter and a multi-stage purified water filter. The stainless steel orifice plate filter is arranged near the water collecting tank, and the multi-stage purified water filter is arranged near the water storage tank. The stainless steel orifice plate filter of this solution is used to filter larger particle impurities, while the multi-stage purified water filter is used to filter tiny impurities; both the stainless steel orifice plate filter and the multi-stage purified water filter adopt a pull-out structure, and the filter can be cleaned and replaced according to the usage.

[0015] Compared with the prior art, the utility model has the following beneficial effects: reasonable structure, simple operation, and can automatically spray and clean the mushroom slices; equipped with a spray system and a conveyor belt, the mushroom slices can be automatically spray and cleaned; equipped with a water system circulation filter device to realize the recycling of water; garbage after cleaning can be collected through the filter for centralized treatment; equipped with an antifreeze heating coil that uses waste heat recovery, which can ensure the normal use of the equipment in winter or in northern regions; this equipment realizes the automation of cleaning the mushroom slices, mechanized flow operation, improves work efficiency and cleaning effect, and at the same time improves the utilization rate of water and reduces pollution to the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a side structural schematic diagram of the utility model.

[0017] Figure 2 It is a front structural schematic diagram of the utility model.

[0018] Figure 3 The utility model is a schematic diagram of a top view structure.

[0019] Figure 4 For this utility model Figure 1 A magnified view of the structure at A.

[0020] In the figure: 1, base frame 2, spray box 3, water storage tank 4, box body

[0021] 5. Spraying device 6. Ring conveyor device 7. Ring conveyor belt

[0022] 8. Speed ​​reducer motor 9. Water pump 10. Water collecting tank 11. Water filter

[0023] 12. Operation platform 13. Control cabinet 14. Moving wheels

[0024] 15. Overflow port 16. Electric water supply valve 17. Water level sensor

[0025] 18. Drain valve 19. Antifreeze heat exchanger 20. Water temperature sensor

[0026] 21. Stainless steel perforated plate filter 22. Multi-stage water purification filter

[0027] 23. Mushroom sheet 71, conveyor belt body 72, fixed bracket

[0028] 73. Suspension shaft 74. Suspension hook. DETAILED DESCRIPTION

[0029] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings, and several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0030] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this article includes any and all combinations of one or more related listed items.

[0032] See also Figure 1-4 , the utility model provides a technical solution:

[0033] A mushroom slice cleaning device comprises a base frame 1, a spray box 2 and a water storage tank 3, wherein the spray box 2 and the water storage tank 3 are respectively fixed on the base frame 1; the spray box 2 comprises a closed box body 4 and a spray device 5, wherein an annular conveyor device 6 is arranged in the box body 4, wherein the annular conveyor device 6 comprises an annular conveyor belt 7 and a reduction motor 8 which is transmission-connected to the annular conveyor belt 7, wherein conveyor belt bodies 71 are respectively arranged on both sides of the annular conveyor belt 7, wherein a plurality of fixed brackets 72 which are respectively connected to the conveyor belt bodies 71 on both sides at the middle part of the annular conveyor belt 7 at both ends are respectively arranged, wherein a suspension shaft 73 and a suspension hook 74 which is rotatably connected to the suspension shaft 73 are arranged in the middle part of the fixed bracket 72, wherein the spray device 5 comprises a plurality of spray pipes arranged in the box body 4 and a water pump 9 arranged outside the box body, wherein the spray pipes are respectively arranged on both sides of the annular conveyor belt 7, and the water pump 9 is connected to the water storage tank 3; a water collecting tank 10 is arranged at the bottom of the spray box 2, and the water collecting tank 10 is connected to the water storage tank 3 through a water filter 11.

[0034] The spray box 2 is arranged on one side of the upper part of the base frame 1, and the water tank 3 is arranged on the other side of the upper part of the base frame 1. An operating platform 12 and a control cabinet 13 are also arranged on the base frame 1. The operating platform 12 is parallel to the water tank 3. The spray box 2 is provided with an operating window corresponding to the operating platform 12. The control cabinet 13 is arranged on the outside of the spray box 2 body 4 adjacent to the operating platform 12.

[0035] A plurality of moving wheels 14 with brake devices are provided at the bottom of the base frame 1 .

[0036] The circular conveyor belt 7 is arranged in an upward and downward circulation in the box body 4, and the spray pipe is provided with nozzle groups corresponding to the upper circular conveyor belt and the lower circular conveyor belt.

[0037] The water collecting tank 10 is provided with an overflow port 15 and an electric water supply valve 16 , and the water storage tank 3 is provided with a water level sensor 17 and a drain valve 18 , and the water level sensor 17 is electrically connected to the electric water supply valve 16 .

[0038] The water storage tank 3 is provided with an antifreeze heat exchanger 19 and a water temperature sensor 20 , and the water temperature sensor 20 is electrically connected to the antifreeze heat exchanger 19 .

[0039] The water filter 11 includes a stainless steel orifice plate filter 21 and a multi-stage purified water filter 22 . The stainless steel orifice plate filter 21 is arranged near the water collecting tank 10 , and the multi-stage purified water filter 22 is arranged near the water storage tank 3 .

[0040] The working process of the utility model is as follows: the operator stands on the operating platform, and hangs the mushroom slice 23 on the annular conveyor device, and takes down the mushroom slice 23. The mushroom slice 23 is hung on the hanging hook 74 in the middle of the annular conveyor belt 7. As the annular conveyor belt 7 rotates, the mushroom slice 23 rotates one circle in the box body 4. When the mushroom slice 23 passes through the spray pipe of the spray device 5, the water pump 9 draws water from the water storage tank 3 and provides water to the spray pipe. The spray pipe sprays water to flush and clean the mushroom slice 23. After the mushroom slice 23 rotates and cleans, it is manually taken out;

[0041] The water flow sprayed from the spray pipe of the spray device 5 flows into the water collecting tank 10, and returns to the water storage tank 3 after being filtered by the water filter 11;

[0042] When the water in the water collecting tank 3 exceeds a certain height, it can be discharged through the overflow port 15. When the water level sensor 17 detects that the water level in the water storage tank 3 is insufficient, the electric water supply valve 16 can be opened to replenish water flow into the water collecting tank 10, and the water flows into the water storage tank 3 through the water filter 11; the drain valve 18 discharges all the water in the water storage tank 3 when the entire device is not working;

[0043] To prevent the water in the water tank 3 from freezing, when the water temperature sensor 20 detects that the water temperature in the water tank 3 is below 5 degrees Celsius, the electric regulating valve of the antifreeze heat exchanger 19 is opened for heating, and when the water temperature is above 10 degrees Celsius, the electric regulating valve of the antifreeze heat exchanger 19 is closed.

[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mushroom slice cleaning device, characterized in that: It includes a base frame, a spray box and a water storage tank, wherein the spray box and the water storage tank are respectively fixed on the base frame; The spray box comprises a closed box body and a spray device. The box body is provided with an annular conveyor device, the annular conveyor device comprises an annular conveyor belt and a reduction motor connected to the annular conveyor belt, the annular conveyor belt is provided with a conveyor belt body on both sides, the middle part of the annular conveyor belt is provided with a plurality of fixed brackets connected to the conveyor belt bodies on both sides at both ends, the middle part of the fixed bracket is provided with a suspension shaft and a suspension hook rotatably connected to the suspension shaft, the spray device comprises a plurality of spray pipes arranged in the box body and a water pump arranged outside the box body, the spray pipes are respectively arranged on both sides of the annular conveyor belt, and the water pump is connected to the water storage tank; A water collecting tank is arranged at the bottom of the spray box, and the water collecting tank is communicated with the water storage tank through a water filter.

2. A mushroom slice cleaning device according to claim 1, characterized in that: The spray box is arranged on one side of the upper part of the base frame, and the water storage tank is arranged on the other side of the upper part of the base frame. An operating platform and a control cabinet are also arranged on the base frame. The operating platform is parallel to the water storage tank. The spray box is provided with an operating window corresponding to the operating platform. The control cabinet is arranged on the outside of the spray box body adjacent to the operating platform.

3. A mushroom slice cleaning device according to claim 1 or 2, characterized in that: A plurality of moving wheels with brake devices are arranged at the bottom of the chassis.

4. The mushroom slice cleaning device according to claim 1, characterized in that: The annular conveyor belt is arranged in an upward and downward circulation in the box body, and the spray pipe is provided with nozzle groups corresponding to the upper annular conveyor belt and the lower annular conveyor belt.

5. The mushroom slice cleaning device according to claim 1, characterized in that: The water collecting tank is provided with an overflow port and an electric water supply valve, and a water level sensor and a drainage valve are arranged in the water storage tank. The water level sensor is electrically connected with the electric water supply valve.

6. The mushroom slice cleaning device according to claim 1, characterized in that: The water storage tank is provided with an antifreeze heat exchanger and a water temperature sensor, and the water temperature sensor is electrically connected to the antifreeze heat exchanger.

7. The mushroom slice cleaning device according to claim 1, characterized in that: The water filter comprises a stainless steel orifice plate filter and a multi-stage purified water filter. The stainless steel orifice plate filter is arranged near the water collecting tank, and the multi-stage purified water filter is arranged near the water storage tank.