Efficient quantitative forming cream machine
By using a separable mixing drum and clamping assembly in the butter machine, combined with a liftable feeding plate and distance sensor, the existing butter machine structure is rigid and the large error in the cream extrusion quantity is solved, achieving high efficiency of butter Quantitative molding and precise control reduce waste.
Patent Information
- Application Number
- CN202421118807.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The existing butter machine has a rigid structure, and the mixing drum and pump system are fixedly installed, which is difficult to replace. The error in the butter extrusion amount is large, resulting in waste of butter.
An efficient quantitative butter forming machine is designed, using a separable mixing drum and clamping assembly, combined with a liftable feeding tray and distance sensor to achieve precise control of the cream extrusion height.
Improves the flexibility and versatility of the machine, reduces the waste of cream, ensures the specified height of cream, and improves the accuracy of production.
Smart Images

Figure CN222264382U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cream machines, in particular to a high-efficiency quantitative cream forming machine. Background Art
[0002] A cream machine is a mechanical device used to make and distribute cream. Its main function is to convert liquid cream into cream with a denser texture and richer taste through a specific process. It is usually used to decorate cakes, desserts, ice cream, coffee, and iced drinks. When it is working, the cream is rotated or stirred at high speed through the internal stirring or whipping device, so that the fat particles in the cream are broken up and recombined to form a more delicate texture. At the same time, the cream machine is usually equipped with a cooling system to keep the cream at a low temperature during the whipping process to prevent the cream from deteriorating due to overheating.
[0003] Most existing cream machines are integrated, with the mixing barrel and pump system fixedly installed together, making the structure relatively rigid and unable to be replaced as needed. In addition, the amount of squeezed cream is mostly judged by visual inspection, resulting in large errors and easy waste of cream. Utility Model Content
[0004] The purpose of the utility model is to provide a high-efficiency quantitative cream forming machine to solve the problems raised in the above background technology.
[0005] To achieve the above purpose, the utility model provides the following technical solution: an efficient quantitative cream forming machine, comprising:
[0006] a housing having a partition plate installed therein;
[0007] A mixing drum, which is mounted on the top of the partition plate through a clamping assembly, a mixing rod is rotatably mounted inside the mixing drum, and a No. 2 reduction motor for driving the mixing rod is mounted at the bottom of the partition plate;
[0008] A discharge nozzle is disposed outside the shell, a distance sensor is fixedly connected to the side of the discharge nozzle, an emulsification forming tube is installed at the end of the discharge nozzle, and a gear pump for feeding the emulsification forming tube is installed on the inner wall of the shell;
[0009] The rotating plate and the gear pump are movably arranged below the discharge nozzle.
[0010] Preferably, the snap-on assembly comprises a movable lock hook slidably mounted in the middle of the partition plate, a slide groove for sliding the movable lock hook is provided in the middle of the partition plate, and a fixed plate is fixedly connected to the bottom of the partition plate.
[0011] Preferably, a return spring is fixedly connected between the fixed plate and the movable lock hook, a sliding rod is slidably connected to the middle of the movable lock hook, the end of the sliding rod is fixedly connected to the fixed plate, and a telescopic electromagnet is fixedly connected to the bottom of the partition plate.
[0012] Preferably, the bottom of the mixing drum is fixedly connected to a bottom plate which cooperates with a movable locking hook, and the bottom of the mixing rod extends to the bottom of the bottom plate and is provided with a hexagonal hole.
[0013] Preferably, the output end of the No. 2 reduction motor is fixedly connected to an output shaft used in conjunction with the hexagonal hole.
[0014] Preferably, a linear module is fixedly connected to the interior of the shell, a lifting plate is installed on the movable slide of the linear module, and a vertical groove for the lifting plate to slide is opened in the middle of the shell.
[0015] Preferably, a first reduction motor is installed at the bottom of the lifting plate, the rotating disk is rotatably connected to the top of the lifting plate, and the output end of the first reduction motor is fixedly connected to the rotating disk.
[0016] Compared with the prior art, the beneficial effects of the utility model are: the detachable mixing drum and the snap-on assembly make it simple and convenient to replace the mixing drum, thereby improving the flexibility and versatility of the machine; through the liftable receiving tray and the distance sensor, the cream extrusion height can be controlled to ensure that the produced cream is close in height; the extrusion control at the specified height can reduce the waste of cream. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the mobile lock hook of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the stirring rod of the utility model;
[0020] Figure 4 This is a schematic diagram of the bottom structure of the partition plate of the utility model;
[0021] Figure 5 It is an enlarged view of point A of the present utility model.
[0022] In the figure: 1. Shell; 2. Partition plate; 3. Mixing drum; 4. Mixing rod; 5. Gear pump; 6. Discharge nozzle; 7. Lifting plate; 8. Rotating plate; 9. No. 1 reduction motor; 10. No. 2 reduction motor; 11. Telescopic electromagnet; 12. Moving lock hook; 13. Fixed plate; 14. Linear module; 15. Reset spring; 16. Distance sensor; 17. Bottom plate; 18. Output shaft. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1 , 2 As shown in Figures 3, 4 and 5, the utility model provides a technical solution: an efficient quantitative cream forming machine, comprising: a shell 1 with a partition plate 2 fixedly installed inside, and a top cover rotatably connected to the top of the shell 1; a mixing drum 3 is installed on the top of the partition plate 2 through a snap-on assembly. A sealing cover is installed on the top of the mixing drum 3, a mixing rod 4 is rotatably installed inside the mixing drum 3, and a No. 2 reduction motor 10 for driving the mixing rod 4 is installed at the bottom of the partition plate 2; a discharge nozzle 6 is placed on the outside of the shell 1, a distance sensor 16 is fixedly connected to the side of the discharge nozzle 6, and an emulsification forming tube is installed at the end of the discharge nozzle 6, and an emulsification forming rod is installed inside the emulsification forming tube. The emulsifying forming rod is composed of a series of discs, annular elements or specially shaped structures, which are intended to change the path of fluid flow and increase the shear force between fluids. When two immiscible liquids (such as cream raw materials and water) flow through a tube with an emulsifying forming rod, the emulsifying forming rod increases the shear force of the fluid through its specially designed structure, breaks up the droplets and makes them smaller, thereby promoting the mixing and stable emulsification of the two liquids. A gear pump 5 for feeding the emulsifying forming tube is installed on the inner wall of the shell 1; the gear pump 5 is movably placed below the discharge nozzle 6.
[0025] It should be noted that the utility model is equipped with a controller and an input panel. The container is placed on the top of the rotating disk 8, the switch is turned on, the linear module 14 raises the rotating disk 8, the distance sensor 16 is an infrared sensor, and the distance is measured by the reflection of infrared rays. The height of the container is transmitted to the controller. The controller controls the linear module 14 to drive the rotating disk 8 up and down when the cream is added, so that the cream can be squeezed out and stopped after the specified height is reached. The cream raw materials and water are injected into the shell 1, and the mixing drum 3 is pressed against the top of the partition plate 2. Under the action of the reset spring 15 and the movable lock hook 12, the movable lock hook 12 is hooked on the top of the bottom plate 17, so that the output shaft 18 is connected to the stirring rod 4, and the second reduction motor 10 drives the stirring rod 4 to rotate through the output shaft 18, so as to control the mixing. The mixture in the drum 3 is mixed and stirred, and the gear pump 5 injects the mixture in the mixing drum 3 from the bottom of the emulsification forming tube through a hose, so that the power mechanism of the emulsification forming tube, such as a motor, drives the emulsification forming rod to move. The structural design inside the forming rod allows the fluid to undergo multiple diversions, mergers and shearing. This repeated physical force allows the immiscible liquids to form stable tiny droplets dispersed in another liquid to form an emulsion, which is then extruded through the discharge nozzle 6. The detachable mixing drum and the card-connecting assembly make it simple and convenient to replace the mixing drum, thereby improving the flexibility and versatility of the machine. The liftable receiving tray and the distance sensor can achieve precise control of the cream extrusion height to ensure that the produced cream is close in height, and the extrusion control at a specified height can reduce the waste of cream.
[0026] See also Figure 2 , 4 As shown in Figure 5, the clamping assembly includes a mobile lock hook 12 slidably installed in the middle of the partition plate 2, a slide groove for the mobile lock hook 12 to slide is provided in the middle of the partition plate 2, a fixed plate 13 is fixedly connected to the bottom of the partition plate 2, a return spring 15 is fixedly connected between the fixed plate 13 and the mobile lock hook 12, a sliding rod is slidably connected to the middle of the mobile lock hook 12, the end of the sliding rod is fixedly connected to the fixed plate 13, and a telescopic electromagnet 11 is fixedly connected to the bottom of the partition plate 2.
[0027] It should be noted that, when the mixing drum 3 is installed in conjunction with the partition plate 2, the mixing drum 3 is pressed against the top of the partition plate 2. Since the top of the movable locking hook 12 is a sloped structure, the movable locking hook 12 moves outward under the squeezing action of the bottom plate 17. When the bottom plate 17 moves to below the hook of the movable locking hook 12, the movable locking hook 12 is hooked on the top of the bottom plate 17 under the action of the reset spring 15, thereby installing the mixing drum 3. When the mixing drum 3 needs to be disassembled, the telescopic electromagnet 11 is controlled to extend to squeeze the movable locking hook 12 to the side away from the bottom plate 17, thereby separating the movable locking hook 12 from the bottom plate 17. The detachable mixing drum 3 makes it simple and convenient to replace the mixing drum, thereby improving the flexibility of the machine.
[0028] See also Figure 2 As shown, the bottom of the mixing drum 3 is fixedly connected to a bottom plate 17 that cooperates with the movable locking hook 12, the bottom of the mixing rod 4 extends to the bottom of the bottom plate 17 and is provided with a hexagonal hole, and the output end of the No. 2 reduction motor 10 is fixedly connected to an output shaft 18 that cooperates with the hexagonal hole.
[0029] It should be noted that the utility model completes the fixed installation of the mixing drum 3 by moving the locking hook 12 in cooperation with the base plate 17. The cooperation between the hexagonal hole and the output shaft can improve the transmission efficiency and ensure that the power output by the motor is effectively transmitted to the mixing rod, so that the No. 2 reduction motor 10 and the mixing drum 3 are independent of each other when separated, and can transmit work during assembly, thereby improving the flexibility of the equipment structure.
[0030] See also Figure 1 , 2 As shown in , 4, a linear module 14 is fixedly connected to the inside of the shell 1, and a lifting plate 7 is installed on the movable slide of the linear module 14. A vertical groove for the lifting plate 7 to slide is opened in the middle of the shell 1. A reduction motor No. 9 is installed at the bottom of the lifting plate 7. The rotating disk 8 is rotatably connected to the top of the lifting plate 7, and the output end of the reduction motor No. 9 is fixedly connected to the rotating disk 8.
[0031] It should be noted that the linear module 14 of the utility model is responsible for driving the rotating disk 8 to move in the vertical direction. By controlling the movement of the linear module, the rotating disk 8 can be moved up and down, thereby adjusting the distance between the cream extrusion port and the discharge nozzle 6. The distance sensor 16 is installed on one side of the discharge nozzle 6 to measure the distance between the rotating disk 8 and the discharge nozzle 6. The discharge nozzle 6 will continuously monitor this distance and feed back the real-time distance data to the controller. The controller is responsible for receiving the distance data fed back by the distance sensor 16 and controlling the movement of the linear module 14 according to the preset target distance. When the distance sensor detects that the distance between the rotating disk 8 and the discharge nozzle 6 deviates from the set value, the controller will issue an instruction to adjust the movement of the linear module 14 so that the rotating disk 8 moves up or down until the set distance is reached, and the rotating disk 8 can be driven to rotate by the No. 1 reduction motor 9. When processing round ingredients such as cakes, uniform circular extrusion can be achieved.
[0032] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0033] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.
[0034] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An efficient quantitative cream forming machine, characterized by: include: A housing (1) having a partition plate (2) installed therein; A mixing drum (3), the mixing drum (3) is mounted on the top of the partition plate (2) through a snap-on assembly, a mixing rod (4) is rotatably mounted inside the mixing drum (3), and a No. 2 reduction motor (10) for driving the mixing rod (4) is mounted at the bottom of the partition plate (2); A discharge nozzle (6), the discharge nozzle (6) is disposed outside the housing (1), a distance sensor (16) is fixedly connected to the side of the discharge nozzle (6), an emulsification forming tube is installed at the end of the discharge nozzle (6), and a gear pump (5) for supplying material to the emulsification forming tube is installed on the inner wall of the housing (1); The rotating disk (8) and the gear pump (5) are movably arranged below the discharge nozzle (6).
2. The high-efficiency quantitative cream forming machine according to claim 1, characterized in that: The clamping assembly comprises a movable locking hook (12) slidably mounted in the middle of the partition plate (2); a sliding groove for the movable locking hook (12) to slide is provided in the middle of the partition plate (2); and a fixed plate (13) is fixedly connected to the bottom of the partition plate (2).
3. The high-efficiency quantitative cream forming machine according to claim 2, characterized in that: A return spring (15) is fixedly connected between the fixed plate (13) and the movable lock hook (12); a sliding rod is slidably connected to the middle of the movable lock hook (12); the end of the sliding rod is fixedly connected to the fixed plate (13); and a telescopic electromagnet (11) is fixedly connected to the bottom of the partition plate (2).
4. The high-efficiency quantitative cream forming machine according to claim 3, characterized in that: The bottom of the mixing drum (3) is fixedly connected to a bottom plate (17) matched with a movable locking hook (12), and the bottom of the mixing rod (4) extends to the bottom of the bottom plate (17) and is provided with a hexagonal hole.
5. The high-efficiency quantitative cream forming machine according to claim 4, characterized in that: An output shaft (18) that cooperates with the hexagonal hole is fixedly connected to the output end of the second reduction motor (10).
6. The high-efficiency quantitative cream forming machine according to claim 1, characterized in that: A linear module (14) is fixedly connected to the interior of the housing (1), a lifting plate (7) is installed on the movable slide of the linear module (14), and a vertical groove for the lifting plate (7) to slide is opened in the middle of the housing (1).
7. The high-efficiency quantitative cream forming machine according to claim 6, characterized in that: A first reduction motor (9) is installed at the bottom of the lifting plate (7), the rotating disk (8) is rotatably connected to the top of the lifting plate (7), and the output end of the first reduction motor (9) is fixedly connected to the rotating disk (8).
