Multi-layer filtering device for producing grouting material

The multi-layer filtering device addresses the issue of cumbersome cleaning and mesh blockage in single-layer filters by enabling easy dismantling and enhanced filtration efficiency through push-pull side plates and varying mesh sizes.

CN222266330UActive Publication Date: 2024-12-31SHANXI SHIBOSHI BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421295293.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2024-12-31
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

Existing grouting material production devices require frequent filtration due to the use of a single layer filter, leading to mesh blockage and cumbersome cleaning, which can result in uneven grouting and potential safety hazards.

Method used

A multi-layer filtering device with push-pull side plates and sealing doors for easy dismantling and cleaning, featuring two groups of filter screen plates with varying mesh sizes for enhanced filtration efficiency.

Benefits of technology

Facilitates easy cleaning and replacement of filter plates, improving filtration efficiency and preventing mesh blockage, ensuring consistent grouting quality and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The multi-layer filtering device comprises a machine body, supporting legs are fixedly installed on the periphery of the bottom of the machine body, the top of the left side of the machine body is communicated with a feeding pipe, installation grooves are formed in the two sides of the lower portion of an inner cavity of the machine body, and installation blocks are installed in the installation grooves in a sliding mode; a push-pull side plate is fixedly mounted on the inner side of the mounting block, supporting seats are fixedly mounted at the upper end and the lower end of the inner side of the push-pull side plate, and a filter screen plate is arranged at the tops of the supporting seats. The two ends of the filter screen plate are installed in the machine body through the push-pull side plates, the filter screen plate is convenient to dismantle in the later period, the sealing door outside the machine body can be dismantled, dismantling and cleaning of the filter screen plate cannot be hindered, the filter screen plate is convenient to replace, the inner wall of the machine body can be effectively cleaned, and the service life of the machine body is prolonged. And two groups of filter screen plates are arranged, so that the filtering treatment efficiency of the slurry can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of grouting material production, in particular to a multi-layer filtering device for grouting material production. Background Art

[0002] Grouting material is a product specially used for grouting construction of post-tensioned prestressed pipes. It is optimized and formulated from a variety of high-quality cement-based materials and a variety of organic and inorganic materials such as expansion agents and water reducers. It has excellent fluidity, stable slurry, good filling degree, adjustable setting time, no shrinkage, micro-expansion, high strength, and does not contain harmful substances to steel bars. During the production of grouting material, if the grouting material contains impurities, uneven grouting and empty slurry will occur, which will cause bridges to collapse and endanger people's travel safety. In the process of adding water to the grouting material, the water needs to be weighed accurately to about plus or minus 0.1%, so the extracted water needs to be filtered, and the grouting material after production needs to be filtered to ensure the fluidity of the grouting material. The existing device only uses one layer of filter when filtering the slurry, so frequent filtration is required. Since the filter plate is inside the equipment, it is troublesome to dismantle and clean it in the later stage, and the filtered particles can easily cause mesh blockage. Utility Model Content

[0003] The utility model aims to provide a multi-layer filtering device for grouting material production, which has the advantages of multi-stage filtering and easy dismantling and cleaning.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multi-layer filtering device for grouting material production, comprising a body, support legs are fixedly installed around the bottom of the body, a feeding pipe is connected to the top of the left side of the body, mounting grooves are provided on both sides below the inner cavity of the body, mounting blocks are slidably installed inside the mounting grooves, push-pull side panels are fixedly installed on the inner side of the mounting blocks, support seats are fixedly installed on the upper and lower ends of the inner side of the push-pull side panels, and a filter mesh plate is arranged on the top of the support seat.

[0005] As a preferred embodiment, a support frame is fixedly installed on the right side of the top of the body, a motor is fixedly installed on the top of the support frame, the output shaft of the motor extends through the body and a rotating shaft is fixedly installed inside, and a stirring rod is fixedly installed outside the rotating shaft.

[0006] As a preferred solution, the bottom of the machine body is connected to a discharge pipe, and a control valve is movably installed outside the discharge pipe.

[0007] As a preferred solution, a clamping groove is provided inside the support seat, a clamping block is clamped and installed inside the clamping groove, and the upper end of the clamping block is fixedly installed with the bottom of the filter screen plate.

[0008] As a preferred solution, a material blocking inclined plate is obliquely installed below the inner cavity of the machine body and at the bottom of the rotating shaft, a through groove is opened inside the left end of the material blocking inclined plate, and a control valve is movably installed at the bottom of the through groove.

[0009] As a preferred solution, the mounting block slides transversely inside the mounting groove, and a sealing door is sealedly installed on the right side of the machine body and at the right end of the filter screen plate.

[0010] As a preferred solution, the filter screen plates are provided in two groups, the upper and lower groups, and the number of filtering holes of the filter screen plates in the upper and lower groups increases from top to bottom.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] 1. The utility model installs the two ends of the filter screen plate inside the machine body by using push-pull side plates, which makes it convenient to remove the filter screen plate in the later stage, and the sealing door outside the machine body can be removed, which will not hinder the disassembly and cleaning of the filter screen plate. The filter screen plate is easy to replace and can effectively clean the inner wall of the machine body. In addition, two groups of filter screen plates are provided, which can improve the filtering efficiency of the slurry. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional diagram of the structure of the utility model;

[0014] Figure 2 This is the front view of the structure of the utility model;

[0015] Figure 3 It is a partial structural sectional view of the utility model;

[0016] Figure 4 This is a partial structural cross-sectional view from another perspective of the utility model;

[0017] Figure 5 For this utility model Figure 3 A partial enlarged view of point A in the middle.

[0018] In the figure: 1. machine body; 2. supporting legs; 3. supporting frame; 4. motor; 5. rotating shaft; 6. stirring rod; 7. feeding pipe; 8. discharging pipe; 9. material blocking inclined plate; 10. mounting groove; 11. mounting block; 12. push-pull side plate; 13. supporting seat; 14. clamping groove; 15. filter screen plate. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0021] Example 1: Please refer to Figure 1 As shown, the utility model provides a multi-layer filtering device for grouting material production, including a body 1, support legs 2 are fixedly installed around the bottom of the body 1, a feeding pipe 7 is connected to the top of the left side of the body 1, mounting grooves 10 are opened on both sides below the inner cavity of the body 1, a mounting block 11 is slidably installed inside the mounting groove 10, a push-pull side plate 12 is fixedly installed on the inner side of the mounting block 11, a support seat 13 is fixedly installed on the upper and lower ends of the inner side of the push-pull side plate 12, and a filter screen plate 15 is arranged on the top of the support seat 13.

[0022] The present technical solution sets up the application of the filter screen plate 15 and the push-pull side plate 12. When the internal filter screen plate 15 needs to be removed or cleaned at a later stage, the sealing door outside the body 1 can be removed, which will not hinder the disassembly and cleaning of the filter screen plate 15. In addition, two groups of filter screen plates 15 are provided, which can improve the filtering efficiency of the slurry.

[0023] Embodiment 2: Based on Embodiment 1, the present invention is as follows Figure 3 As shown, a support frame 3 is fixedly installed on the right side of the top of the body 1, a motor 4 is fixedly installed on the top of the support frame 3, the output shaft of the motor 4 extends through the body 1 and a rotating shaft 5 is fixedly installed inside, and a stirring rod 6 is fixedly installed outside the rotating shaft 5; a discharge pipe 8 is connected to the bottom of the body 1, and a control valve is movably installed outside the discharge pipe 8.

[0024] Use Figure 1 In the technical solution shown, the support frame 3 is welded to the machine body 1 and can reinforce the bottom support of the motor 4 to ensure the stability of the motor 4 when working at the top. The control valve can adjust the discharge amount of the discharge pipe 8.

[0025] Secondly, in the technical solution, a snap-in groove 14 is opened inside the support seat 13, a snap-in block is snap-fitted inside the snap-in groove 14, and the upper end of the snap-in block is fixedly installed with the bottom of the filter screen plate 15; a material blocking inclined plate 9 is obliquely installed below the inner cavity of the machine body 1 and at the bottom of the rotating shaft 5, a through groove is opened inside the left end of the material blocking inclined plate 9, and a control valve is movably installed at the bottom of the through groove.

[0026] Its use is as Figure 1 In the technical solution shown, the snap-in groove 14 can accommodate the snap-in block at the bottom of the filter screen plate 15, and can quickly install the upper and lower sets of filter screen plates 15 inside the machine body 1. In addition, it is convenient to remove and clean the filter screen plates 15 at a later stage.

[0027] Embodiment 3: The utility model is as follows Figure 1-Figure 5 As shown, it is disclosed that the mounting block 11 slides horizontally inside the mounting groove 10, and a sealing door is sealed and installed on the right side of the body 1 and at the right end of the filter screen plate 15; the filter screen plate 15 is provided with two groups, upper and lower, and the number of filtering meshes of the upper and lower groups of filter screen plates 15 increases from top to bottom.

[0028] By adopting the above technical solution, different pore sizes can achieve different filtering effects and can filter out fine particles in the slurry.

[0029] The working principle of the utility model is as follows: cement and water are poured into the interior of the machine body 1 from the feeding pipe 7 in a certain proportion, the motor 4 is started to drive the rotating shaft 5 and the stirring rod 6 to rotate to stir and mix the cement slurry, the electric valve at the bottom of the baffle inclined plate 9 is controlled to open by the external PLC controller, the slurry is discharged from the left through groove, and passes through the upper and lower groups of filter screens 15 in turn to complete different levels of filtering treatment, and then is discharged from the discharge pipe 8 to complete collection; when the filter screen 15 needs to be removed, cleaned or replaced, the internal slurry is emptied, and then the sealing door on the right is removed, and the push-pull side plate 12 is manually pulled out from the interior of the machine body 1, and the filter screen 15 can be processed.

[0030] Importantly, it should be noted that the construction and arrangement of the present application shown in a number of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete element may be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0031] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment may not be described (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention).

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.

Claims

1. A multi-layer filtering device for grouting material production, comprising a body (1), characterized in that: Support legs (2) are fixedly installed around the bottom of the machine body (1), a feeding pipe (7) is connected to the top of the left side of the machine body (1), mounting grooves (10) are provided on both sides below the inner cavity of the machine body (1), a mounting block (11) is slidably installed inside the mounting groove (10), a push-pull side plate (12) is fixedly installed on the inner side of the mounting block (11), a support seat (13) is fixedly installed at the upper and lower ends of the inner side of the push-pull side plate (12), a filter screen plate (15) is arranged on the top of the support seat (13), a clamping groove (14) is provided inside the support seat (13), a clamping block is clamped and installed inside the clamping groove (14), and the upper end of the clamping block is fixedly installed with the bottom of the filter screen plate (15).

2. A multi-layer filtration device for grouting material production according to claim 1, characterized in that: A support frame (3) is fixedly mounted on the right side of the top of the machine body (1), a motor (4) is fixedly mounted on the top of the support frame (3), an output shaft of the motor (4) extends through the inside of the machine body (1) and a rotating shaft (5) is fixedly mounted thereon, and a stirring rod (6) is fixedly mounted on the outside of the rotating shaft (5).

3. A multi-layer filtration device for grouting material production according to claim 1, characterized in that: The bottom of the machine body (1) is connected to a discharge pipe (8), and a control valve is movably installed outside the discharge pipe (8).

4. The multi-layer filtration device for grouting material production according to claim 1, characterized in that: A material blocking inclined plate (9) is obliquely installed below the inner cavity of the machine body (1) and at the bottom of the rotating shaft (5). A through groove is provided inside the left end of the material blocking inclined plate (9), and a control valve is movably installed at the bottom of the through groove.

5. The multi-layer filtration device for grouting material production according to claim 1, characterized in that: The mounting block (11) slides transversely inside the mounting groove (10), and a sealing door is sealedly installed on the right side of the machine body (1) and at the right end of the filter screen plate (15).

6. The multi-layer filtration device for grouting material production according to claim 1, characterized in that: The filter screen plates (15) are provided in two groups, an upper group and an lower group, and the filter mesh numbers of the filter screen plates (15) in the upper and lower groups increase from top to bottom.