Textile dye sufficient mixing device

Abstract

The utility model belongs to the technical field of dye processing, and particularly provides a textile dye sufficient mixing device which comprises a material mixing tank, supporting legs are installed at the bottom of the material mixing tank, a feeding groove is formed in the edge of the upper end of the material mixing tank, and a water injection pipe is further installed on the edge of the upper end of the material mixing tank. The stirring device comprises a motor, the motor is fixedly connected to the circle center position of the upper end of the mixing tank, the output end of the motor is fixedly connected with a first stirring shaft, a fixing plate is arranged at the lower end of the first stirring shaft, the two sides of the fixing plate are fixedly connected to the inner wall of the mixing tank, and the middle of the fixing plate is fixedly connected with a mounting frame; the lower end of the first stirring shaft is rotationally connected to the upper end of the mounting rack, the lower end of the mounting rack is rotationally connected with a second stirring shaft, and a speed change device is mounted in the mounting rack. The stirring effect and the mixing degree can be improved through overall up-down differential stirring and lower-part up-down overturning stirring, the design structure is simple, and the practicability is high.

Description

Technical Field

[0001] The utility model belongs to the technical field of dye processing, in particular to a fully mixing device for textile dyes. Background Art

[0002] Textiles need to be prepared with dye solution before printing and dyeing. Existing mixers only use stirring paddles for stirring. The problem with this method is that the overall rotation speed of the stirring paddles is the same, resulting in the same differential speed between the dye solution and the stirring paddles, which in turn cannot produce a violent tumbling effect in the mixing device. The dye mixing efficiency is low, and precipitation and uneven stirring are prone to occur during the stirring process.

[0003] There are also technical solutions for dye mixing devices in the prior art, for example, the utility model patent with announcement number CN214915228U includes a mixing tank, a feeding hopper is arranged beside the mixing tank, a discharge hopper is arranged below the mixing tank, the discharge hopper is connected to the mixing tank through a discharge hole arranged at the bottom of the mixing tank, a sealing plug is inserted in the discharge hole, and the lower end of the sealing plug is connected to the telescopic cylinder in a transmission manner; a rotating shaft is rotatably arranged in the mixing tank, and the upper end of the rotating shaft extends out of the mixing tank and is connected to the motor in a transmission manner, and a spirally evenly distributed stirring paddle is also arranged on the rotating shaft, and the stirring paddle includes a tilted stirring tube, and a trumpet-shaped stirring cover is arranged at both ends of the tube. The mixing efficiency of the dye is improved by the spiral stirring paddle and the air duct.

[0004] Although the dye mixing device in the above technical solution improves the mixing efficiency of the dye, it still has the problem of single stirring mode, and the dye is easy to flow back and block the air duct, resulting in uneven local stirring.

[0005] In summary, the utility model provides a textile dye mixing device to solve the above problems. Utility Model Content

[0006] In order to solve the above technical problems, the utility model provides a textile dye fully mixing device to solve the problems of insufficient stirring, uneven local stirring and the like in the prior art.

[0007] A textile dye mixing device, comprising:

[0008] A mixing tank, wherein a supporting leg is installed at the bottom of the mixing tank, a feeding trough is provided at the upper edge of the mixing tank, and a water injection pipe is also installed at the upper edge of the mixing tank; a fixing seat is fixedly connected to the side of the middle part of the mixing tank, a control console is provided on the fixing seat, a discharge pipe is provided at the bottom of the mixing tank, and a valve 1 is installed on the discharge pipe;

[0009] A stirring device is installed inside the mixing tank, and the stirring device includes a motor, and the motor is fixedly connected to the center position of the upper end of the mixing tank, and the output end of the motor is fixedly connected to a stirring shaft 1, and a stirring paddle 1 is evenly fixed on the stirring shaft 1, and a fixed plate is provided at a lower end of the stirring shaft, and both sides of the fixed plate are fixedly connected to the inner wall of the mixing tank, and a mounting frame is fixedly connected to the middle of the fixed plate, and a lower end of the stirring shaft is rotatably connected to the upper end of the mounting frame, and a stirring shaft 2 is rotatably connected to the lower end of the mounting frame, and a stirring shaft 2 is evenly fixed on the stirring shaft 2, and a speed change device is installed inside the mounting frame.

[0010] Furthermore, the speed changing device includes a gear ring and a connecting seat, the gear ring is fixedly connected to the inner wall of the mounting frame, the connecting seat is fixedly connected to one end of the stirring shaft, the bottom end of the connecting seat is fixedly connected to a fixed shaft, three fixed shafts are evenly arranged in an array, and the lower end of the fixed shaft is rotatably connected to a planetary gear.

[0011] Furthermore, the planetary gears are meshedly connected with the gear ring of the outer ring, and the three planetary gears are meshedly connected with sun gears inside, and the sun gear is fixedly connected to the second top end of the stirring shaft.

[0012] Furthermore, the two bottom ends of the stirring shaft are fixedly connected to driving wheels, the driving wheels are rotatably connected to a transmission belt, the other end of the transmission belt is rotatably connected to a driven wheel, the center of the driven wheel is fixedly connected to a transmission shaft, and the top of the transmission shaft is fixedly connected to a driving gear.

[0013] Furthermore, a stirring shaft three is rotatably connected in the fixed seat, a driven gear is fixedly connected to the end of the stirring shaft three, the driven gear is meshingly connected to the driving gear, and rotating paddles are uniformly arranged on the stirring shaft three in an axially uniform array.

[0014] Furthermore, an observation port is provided on the surface of the mixing tank, and transparent glass is sealed in the observation port.

[0015] Furthermore, a sampling tube is installed next to the observation port, and a second valve is provided on the sampling tube.

[0016] Furthermore, a buffer pad is provided at the bottom end of the supporting leg.

[0017] Furthermore, the length of the stirring paddle 1 is greater than that of the stirring paddle 2, and the rotation trajectory of the stirring paddle 2 does not interfere with the rotating paddle.

[0018] Compared with the prior art, the utility model has the following beneficial effects:

[0019] 1. The utility model realizes upper and lower differential speed stirring through the cooperation between the stirring shaft 1, the stirring paddle 1, the mounting frame, the speed changing device, the stirring shaft 2 and the stirring paddle 2, thereby improving the stirring effect and making the dye mixing more fully.

[0020] 2. The utility model can fully stir the bottom and edges where sediment is easy to settle and the corners that are difficult to stir by the cooperation between the fixed seat, the stirring shaft, the driving wheel, the driven wheel, the transmission shaft, the driving gear and the driven gear, and improve the stirring efficiency by tumbling up and down.

[0021] 3. The utility model can observe the stirring effect at any time through the observation port, transparent glass and sampling tube, and check the mixing result by sampling, so as to conveniently control the stirring time, which is convenient and labor-saving.

[0022] 4. The utility model saves electric power, reduces the complexity of the device and saves costs through the coordination of the motor, the speed change device, the driving wheel, the driven wheel, the driving gear and the driven gear. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The utility model will be further described below in conjunction with the accompanying drawings.

[0024] Figure 1 It is a schematic diagram of the front view of the spraying device in the utility model;

[0025] Figure 2 It is a front view of the spraying device in the utility model;

[0026] Figure 3 It is the internal structure diagram of the spraying device in the utility model;

[0027] Figure 4 It is a schematic diagram of the speed change device in the utility model;

[0028] Figure 5 It is a top view of the speed change device in the utility model.

[0029] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0030] 1. Mixing tank; 2. Stirring device; 3. Speed ​​change device; 11. Support leg; 12. Feed trough; 13. Water injection pipe; 14. Fixed seat; 15. Discharge pipe; 16. Observation port; 17. Sampling tube; 21. Motor; 22. Stirring shaft one; 23. Fixed plate; 24. Stirring shaft two; 25. Driving wheel; 26. Driven wheel; 31. Gear ring; 32. Connecting seat; 33. Planetary gear; 34. Sun gear; 111. Buffer pad; 141. Control console; 142. Stirring shaft three; 143. Driven gear; 144. Rotating paddle; 151. Valve one; 161. Transparent glass; 171. Valve two; 221. Stirring paddle one; 231. Mounting frame; 241. Stirring paddle two; 251. Transmission belt; 261. Transmission shaft; 262. Driving gear; 321. Fixed shaft. DETAILED DESCRIPTION

[0031] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0032] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0033] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0034] like Figure 1-5 As shown, a textile dye mixing device comprises:

[0035] A mixing tank 1, wherein a supporting leg 11 is installed at the bottom of the mixing tank 1, a feeding trough 12 is provided at the upper edge of the mixing tank 1, and a water injection pipe 13 is also installed at the upper edge of the mixing tank 1; a fixing seat 14 is fixedly connected to the side of the middle part of the mixing tank 1, and a control console 141 is provided on the fixing seat 14; a discharge pipe 15 is provided at the bottom of the mixing tank 1, and a valve 151 is installed on the discharge pipe 15;

[0036] A stirring device 2 is installed inside the mixing tank 1. The stirring device 2 includes a motor 21. The motor 21 is fixedly connected to the center of the upper end of the mixing tank 1. The output end of the motor 21 is fixedly connected to a stirring shaft 22. A stirring paddle 221 is evenly fixed on the stirring shaft 22. A fixing plate 23 is provided at the lower end of the stirring shaft 22. Both sides of the fixing plate 23 are fixedly connected to the inner wall of the mixing tank 1. A mounting frame 231 is fixedly connected to the middle of the fixing plate 23. The lower end of the stirring shaft 22 is rotatably connected to the upper end of the mounting frame 231. The lower end of the mounting frame 231 is rotatably connected to a stirring shaft 24. A stirring paddle 241 is evenly fixed on the stirring shaft 24. A speed change device 3 is installed inside the mounting frame 231.

[0037] As an embodiment of the present utility model, the speed change device 3 includes a gear ring 31 and a connecting seat 32. The gear ring 31 is fixedly connected to the inner wall of the mounting frame 231. After the gear ring 31 is fixed, it serves as a limiting ring. The connecting seat 32 is fixedly connected to the end of the stirring shaft 22. The bottom end of the connecting seat 32 is fixedly connected to a fixed shaft 321. Three fixed shafts 321 are evenly arranged in an array. When the stirring shaft 22 is working, the three fixed shafts 321 make circular motion with the axial direction of the stirring shaft 22 as the center. The lower end of the fixed shaft 321 is rotatably connected to a planetary gear 33, and the planetary gear 33 makes a circular motion accordingly.

[0038] As an embodiment of the present utility model, the planetary gear 33 is meshedly connected with the gear ring 31 of the outer ring. The planetary gear 33 rotates along the inner ring of the gear ring 31 while rotating in the gear ring 31. The three planetary gears 33 are meshedly connected with a sun gear 34. The sun gear 34 is driven to rotate during the rotation of the planetary gear 33, thereby obtaining a larger transmission ratio. The sun gear 34 is fixedly connected to the top of the stirring shaft 24, thereby driving the stirring shaft 24 to accelerate the rotation, realizing the upper and lower differential rotation, and improving the stirring efficiency.

[0039] As an embodiment of the utility model, the bottom end of the stirring shaft 24 is fixedly connected to a driving wheel 25, and a transmission belt 251 is rotatably connected to the driving wheel 25. The other end of the transmission belt 251 is rotatably connected to a driven wheel 26. When the stirring shaft 24 rotates, the driving wheel 25-transmission belt 251-driven wheel 26 is driven to rotate. The center of the driven wheel 26 is fixedly connected to a transmission shaft 261, and the top of the transmission shaft 261 is fixedly connected to a driving gear 262, thereby driving the transmission shaft 261 and the driving gear 262 to rotate, saving an additional power mechanism.

[0040] As an embodiment of the utility model, a stirring shaft three 142 is rotatably connected in the fixed seat 14, and a driven gear 143 is fixedly connected to the end of the stirring shaft three 142. The driven gear 143 is meshed and connected to the driving gear 262. After the driving gear 262 rotates, it drives the driven gear 143 to work. The stirring shaft three 142 is provided with rotating paddles 144 in a uniform array in the rotating axis direction, which in turn drives the rotating paddles 144 to rotate, and the bottom and edge parts of the mixing tank 1 are turned upside down to improve the stirring effect.

[0041] As an embodiment of the present invention, an observation port 16 is provided on the surface of the mixing tank 1, and a transparent glass 161 is sealed inside the observation port 16 for observing the stirring effect at any time during the stirring process, so as to facilitate the control of the stirring time.

[0042] As an embodiment of the utility model, a sampling tube 17 is installed next to the observation port 16, and a valve 2 171 is provided on the sampling tube 17. During the stirring process, the test liquid can be extracted through the sampling tube (17) to test the mixing degree, which is convenient for understanding the stirring degree.

[0043] As an implementation mode of the present utility model, a buffer pad 111 is provided at the bottom end of the supporting leg 11 to reduce vibration during the stirring process.

[0044] As an embodiment of the present utility model, the length of the stirring paddle 221 is greater than that of the stirring paddle 241, and the rotation trajectory of the stirring paddle 241 does not interfere with the rotating paddle 144, thereby achieving the effect of upper and lower differential stirring and lower and upper stirring (a plurality of rotating paddles 144 can be arranged in an array with the axial direction of the stirring shaft as the center to further improve the effect).

[0045] Specific working principle:

[0046] In the utility model, when in use, raw materials are introduced through the feed port, and the motor is started through the control console to drive the stirring shaft 1 and the stirring paddle 1 to rotate. When the stirring shaft 1 is working, the three fixed shafts make circular motion with the axial direction of the stirring shaft 1 as the center, and the lower end of the fixed shaft is connected to the planetary gear, and the planetary gear makes circular motion accordingly. The planetary gear is meshed with the gear ring of the outer ring, so that the planetary gear rotates in the gear ring and rotates along the inner ring of the gear ring, driving the meshed sun gear therein to make self-rotation motion, thereby obtaining a larger transmission ratio, and then driving the stirring shaft 2 to accelerate rotation, realizing the upper and lower differential rotation, improving the stirring efficiency, and the stirring shaft 2 rotates. When the mixing tank is turned, the driving wheel, transmission belt and driven wheel are driven to rotate, and then the transmission shaft and the driving gear are driven to rotate. After the driving gear rotates, it drives the driven gear to work, and then drives the rotating paddle to rotate, so as to turn the bottom and edge of the mixing tank upside down, thereby improving the stirring effect. At the same time, it saves additional power mechanisms and saves costs, and realizes the upper and lower differential stirring and the lower upper and lower stirring effect (a plurality of rotating paddles can be arranged in an array with one axial direction of the stirring shaft as the center, so as to further improve the stirring efficiency); during the stirring process, the stirring effect inside the mixing tank is observed through the transparent glass, and the test solution is extracted through the sampling tube to test the mixing degree, understand the stirring degree, and control the stirring time conveniently.

[0047] The implementation modes of the present invention are provided for the purpose of illustration and description. Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A textile dye mixing device, characterized in that: include: A mixing tank (1), wherein a supporting leg (11) is installed at the bottom of the mixing tank (1), a feeding trough (12) is provided at the upper edge of the mixing tank (1), and a water injection pipe (13) is also installed at the upper edge of the mixing tank (1); a fixing seat (14) is fixedly connected to the side of the middle part of the mixing tank (1), a control console (141) is provided on the fixing seat (14), a discharge pipe (15) is provided at the bottom of the mixing tank (1), and a valve 1 (151) is installed on the discharge pipe (15); A stirring device (2), the stirring device (2) being installed inside the mixing tank (1), the stirring device (2) comprising a motor (21), the motor (21) being fixedly connected to the center of the upper end of the mixing tank (1), the output end of the motor (21) being fixedly connected to a stirring shaft 1 (22), a stirring paddle 1 (221) being evenly fixed on the stirring shaft 1 (22), a fixing plate (23) being provided at the lower end of the stirring shaft 1 (22), both sides of the fixing plate (23) being fixedly connected to the inner wall of the mixing tank (1), a mounting frame (231) being fixedly connected to the middle part of the fixing plate (23), the lower end of the stirring shaft 1 (22) being rotatably connected to the upper end of the mounting frame (231), the lower end of the mounting frame (231) being rotatably connected to a stirring shaft 2 (24), a stirring paddle 2 (241) being evenly fixed on the stirring shaft 2 (24), and a speed change device (3) being installed inside the mounting frame (231).

2. A textile dye mixing device as claimed in claim 1, characterized in that: The speed change device (3) comprises a gear ring (31) and a connecting seat (32); the gear ring (31) is fixedly connected to the inner wall of the mounting frame (231); the connecting seat (32) is fixedly connected to the end of the stirring shaft (22); a fixed shaft (321) is fixedly connected to the bottom end of the connecting seat (32); three fixed shafts (321) are evenly arranged in an array; and a planetary gear (33) is rotatably connected to the bottom end of the fixed shaft (321).

3. A textile dye mixing device as claimed in claim 2, characterized in that: The planetary gears (33) are meshedly connected with the gear ring (31) of the outer ring, and the three planetary gears (33) are meshedly connected with a sun gear (34) inside, and the sun gear (34) is fixedly connected to the top of the second stirring shaft (24).

4. A textile dye mixing device as claimed in claim 1, characterized in that: The bottom end of the second stirring shaft (24) is fixedly connected to a driving wheel (25), a transmission belt (251) is rotatably connected to the driving wheel (25), the other end of the transmission belt (251) is rotatably connected to a driven wheel (26), the center of the driven wheel (26) is fixedly connected to a transmission shaft (261), and the top of the transmission shaft (261) is fixedly connected to a driving gear (262).

5. A textile dye mixing device as claimed in claim 4, characterized in that: A stirring shaft (142) is rotatably connected inside the fixed seat (14), a driven gear (143) is fixedly connected to the end of the stirring shaft (142), the driven gear (143) is meshedly connected to the driving gear (262), and rotating paddles (144) are uniformly arranged in an array in the rotating axial direction on the stirring shaft (142).

6. A textile dye mixing device as claimed in claim 1, characterized in that: An observation port (16) is provided on the surface of the mixing tank (1), and a transparent glass (161) is sealed inside the observation port (16).

7. A textile dye mixing device as claimed in claim 6, characterized in that: A sampling tube (17) is installed beside the observation port (16), and a second valve (171) is provided on the sampling tube (17).

8. A textile dye mixing device as claimed in claim 1, characterized in that: A buffer pad (111) is provided at the bottom end of the supporting leg (11).

9. A textile dye mixing device as claimed in claim 1, characterized in that: The length of the stirring paddle 1 (221) is greater than that of the stirring paddle 2 (241), and the rotation trajectory of the stirring paddle 2 (241) does not interfere with the rotating paddle (144).

Images