Planetary powder vacuum stirring device

By designing a planetary powder vacuum stirring device, using helical gear meshing and vacuum exhaust technology, efficient mixing of multiple powders is achieved, solving the problem of insufficient mixing efficiency and uniformity of existing devices, simplifying the process and reducing impurities pollute.

CN222266905UActive Publication Date: 2024-12-31GUANGNENG EQUIP (FOSHAN) CO LTD
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Patent Information

Application Number
CN202421069363.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2024-12-31
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

The existing stirring devices cannot mix multiple powders at the same time, the mixing efficiency and uniformity are insufficient, and additional molding agents and media are required, which is complicated and time-consuming.

Method used

A planetary powder vacuum stirring device was designed, using the 45° angle between eight groups of mixing drums and the rotation shaft. The rotation and rotation of the mixing drum were driven by the helical gear meshing, and combined with vacuum pumping technology, the powder was achieved by 360. ° No dead corner mix.

Benefits of technology

It improves powder mixing efficiency and uniformity, reduces the amount of mixed alloy balls, eliminates the addition of molding agents and media, simplifies the process, and reduces the need for impurity contamination and post-treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of stirring devices, in particular to a planetary powder vacuum stirring device which comprises a supporting seat, the supporting seat is rotatably connected with a rotating shaft through a bearing, the top end of the rotating shaft is respectively and fixedly connected with a group of revolution plates, and the two groups of revolution plates are respectively provided with a group of mixing barrel components. Four groups of helical gears I in the mixing barrel assembly are meshed with helical gears II, two groups of helical gears II are respectively and fixedly connected with a group of supporting pipes, and the two groups of supporting pipes are respectively and fixedly mounted at two ends of a supporting seat; according to the utility model, the eight groups of mixing barrels are arranged, and can be simultaneously driven to revolve and rotate under the driving of a group of speed reducers, so that the mixing yield is effectively improved, the mixing of different types of powder (such as different materials, different proportions, different granularities and the like) is more convenient, and the device is more practical.
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Description

Technical Field

[0001] The utility model relates to the field of stirring devices, in particular to a planetary powder vacuum stirring device. Background Art

[0002] Uniform, high-purity and high-efficiency mixing of multi-component powders has always been the basic requirement for powder application in many industries. Among the existing stirring devices, the drum type is the mainstream mixing method for mechanical mixing of powders. The powder is placed in the barrel, 2 to 4 times of stirring alloy balls are added, liquid paraffin, rubber and other molding agents are added, and then filled with alcohol. After sealing, the machine is turned on, and the barrel rotates horizontally at 60 to 120 rpm. The alloy balls roll up and down along the barrel wall, driving the powder to roll and stir. Usually, after stirring for 36 to 48 hours, the alcohol is filtered, the powder is dried and set aside; or improvements are made on the basis of the drum type, which effectively improves the mixing efficiency and uniformity. The principle is to use the center of the "V"-shaped barrel as the rotation axis, and the V barrel rolls up and down, which increases the up and down rolling distance of the stirring alloy balls and increases the mixing intensity of the powder. Usually, the stirring is completed in about 30 hours; the existing device can only use one machine and one material, and cannot mix multiple powder mixtures at the same time. For this reason, we propose a planetary powder vacuum stirring device. Utility Model Content

[0003] The utility model aims to provide a planetary powder vacuum stirring device, comprising a support seat, wherein the support seat is rotatably connected to two groups of rotating shafts through bearings, and the ends of the two groups of rotating shafts that are far away from each other are respectively fixedly connected to a group of revolving disks, and a group of mixing barrel assemblies are respectively installed on the two groups of revolving disks, and four groups of helical gears 1 in the mixing barrel assemblies are meshed with helical gears 2, and two groups of helical gears 2 are respectively fixedly connected to a group of supporting tubes, and the two groups of supporting tubes are respectively fixedly installed on the two ends of the support seat.

[0004] Preferably, the rotating shaft passes through the two inner cavities of the two groups of support tubes and the two groups of bevel gears, and the rotating shaft does not contact the two inner walls of the two groups of support tubes and the two groups of bevel gears.

[0005] Preferably: the mixing barrel assembly comprises four groups of mixing barrels, each of which is threadedly connected to a group of barrel covers, each of which is provided with a group of vacuum exhaust valves, each of which is fixedly connected to a group of rotating rings at the bottom of each of the four groups of mixing barrels, each of which is rotatably connected to the inner side of the public rotating disk, each of which is fixedly connected to a group of self-rotating rods at the bottom of each of the four groups of mixing barrels, each of which is rotatably connected to the public rotating disk through bearings, each of which is fixedly connected to a group of bevel gears one, each of which is meshed with a group of bevel gears two, each of which is connected to a discharge pipe and a valve is installed on the discharge pipe.

[0006] Preferably, the angles between the eight groups of mixing barrels and the rotating shaft are all 45°.

[0007] Preferably, one end of the two sets of rotating shafts close to each other is fixedly connected to the driving ends of the reducer at both ends, and the two sets of rotating shafts are rotatably connected to a set of stable seats through bearings.

[0008] Preferably: the reducer and the stabilizing seat are both located in the inner cavity of the support seat, the reducer and the stabilizing seat are fixedly mounted on the top of the support plate, and the support plate is fixedly mounted on the inner wall of the support seat.

[0009] Preferably, the support seat is fixedly mounted on the top of the base.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] 1. The utility model is provided with eight groups of mixing barrels, and the speed reducer drives the rotating shaft to rotate; the rotation of the rotating shaft drives the two groups of revolving disks to rotate, and the rotation of the two groups of revolving disks drives the eight groups of mixing barrels to revolve around the rotating shaft as the center point; in the process of the rotation of the mixing barrel, since the bevel gear one is meshing with the bevel gear two, the bevel gear one will rotate at this time, and the rotation of the bevel gear one causes the mixing barrel to rotate on its own. Through the drive of a group of speed reducers, the eight groups of mixing barrels can be driven to revolve and rotate at the same time, which effectively improves the mixing output, makes it more convenient to mix powders of different types (such as different materials, different ratios, different particle sizes, etc.), and makes the device more practical.

[0012] 2. The mixing barrel undergoes revolution and rotation, so that the mixing barrel can operate 360° without dead angles, and the angle between the mixing barrel and the rotating shaft is 45°, which increases the up and down, front and back, left and right movement of the powder and the mixing alloy balls in the mixing barrel, improves the mixing efficiency, and makes the mixing movement of the powder and the alloy mixing balls without any dead angles, greatly improving the mixing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 It is a three-dimensional diagram of the public turntable and mixing barrel assembly.

[0015] In the figure: 1. support seat; 2. rotating shaft; 3. revolving disk; 4. mixing barrel assembly; 401. bevel gear 1; 402. mixing barrel; 403. barrel cover; 404. vacuum exhaust valve; 405. rotating ring; 406. rotating rod; 407. discharge pipe; 5. bevel gear 2; 6. support pipe; 7. reducer; 8. stabilizing seat; 9. support plate; 10. base. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] See also Figure 1 - Figure 2 The figure shows a planetary powder vacuum stirring device of the utility model, comprising a support base 1, wherein the support base 1 is rotatably connected to two sets of rotating shafts 2 through bearings, and the ends of the two sets of rotating shafts 2 that are away from each other are respectively fixedly connected to a set of public rotating disks 3, and a set of mixing barrel assemblies 4 are respectively installed on the two sets of public rotating disks 3, and the four sets of helical gears 1 401 in the mixing barrel assembly 4 are meshed with helical gears 2 5, and the two sets of helical gears 2 5 are respectively fixedly connected to a set of support tubes 6, and the two sets of support tubes 6 are respectively fixedly installed on the two ends of the support base 1.

[0018] The rotating shaft 2 passes through the inner cavities of the two groups of support tubes 6 and the two groups of bevel gears 5, and the rotating shaft 2 does not contact the inner walls of the two groups of support tubes 6 and the two groups of bevel gears 5; so that the support tubes 6 and the bevel gears 5 will not affect the normal rotation of the rotating shaft 2.

[0019] The mixing barrel assembly 4 includes four groups of mixing barrels 402, each of which is threadedly connected to a group of barrel covers 403, each of which is provided with a group of vacuum exhaust valves 404, each of which is fixedly connected to a group of rotating rings 405 at the bottom of the four groups of mixing barrels 402, each of which is rotatably connected to the inner side of the rotating disk 3, each of which is fixedly connected to a group of self-rotating rods 406 at the bottom of the four groups of mixing barrels 402, each of which is rotatably connected to the rotating disk 3 through bearings, each of which is fixedly connected to a group of helical gears 1 401, each of which is meshed with a group of helical gears 2 5, and the mixing barrels 402 are fixedly connected to a group of rotating rings 405 at the bottom of the four groups of mixing barrels 402. Each of the mixing barrels 402 is connected to a discharge pipe 407 and a valve is installed on the discharge pipe 407. When in use, a proper amount of powder is added to each mixing barrel 402. After the addition is completed, the mixing barrel 402 is vacuum-sucked in conjunction with an external device (this is a prior art and will not be described in detail), so that the powder mixture is stirred under vacuum conditions. The rotation of the rotating shaft 2 will drive the two sets of revolving disks 3 to rotate, and the rotation of the two sets of revolving disks 3 will drive the eight sets of mixing barrels 402 to revolve around the rotating shaft 2 as the center point. In the process of the rotation of the mixing barrel 402, since the bevel gear 1 401 is meshing with the bevel gear 2 5, the bevel gear 1 401 will rotate at this time, and the rotation of the bevel gear 1 401 causes the mixing barrel 402 to rotate.

[0020] The angles between the eight groups of mixing barrels 402 and the rotating shaft 2 are all 45°; the mixing barrel 402 undergoes revolution and rotation, and the angle with the rotating shaft 2 is 45°, so that the mixing movement of the powder and the alloy mixing balls has no dead angle, and the mixing efficiency is greatly improved.

[0021] The ends of the two groups of rotating shafts 2 that are close to each other are fixedly connected to the two end driving ends of the reducer 7, and the two groups of rotating shafts 2 are rotatably connected to a group of stable seats 8 through bearings; when in use, starting the reducer 7 will drive the two groups of rotating shafts 2 to rotate; it should be noted that the reducer 7 is a prior art, and the reducer 7 uses a reducer with two driving ends.

[0022] The reducer 7 and the stabilizing seat 8 are both in the inner cavity of the support seat 1, and the reducer 7 and the stabilizing seat 8 are fixedly mounted on the top of the support plate 9, and the support plate 9 is fixedly mounted on the inner wall of the support seat 1, so that the device installation structure is stable.

[0023] The support base 1 is fixedly mounted on the top of the base 10; the base 11 has a certain weight, so that the entire device structure is stable.

[0024] The working principle of the utility model is as follows: when in use, a proper amount of powder is added into each mixing barrel 402. After the addition is completed, the mixing barrel 402 is vacuum-sucked in conjunction with an external device (this is a prior art and will not be described in detail), so that the powder mixture is stirred under vacuum conditions; starting the reducer 7 will drive the two sets of rotating shafts 2 to rotate, and the rotation of the two sets of revolving disks 3 will drive the eight sets of mixing barrels 402 to revolve around the rotating shaft 2 as the center point; during the rotation of the mixing barrel 402, since the bevel gear 1 401 is meshed with the bevel gear 2 5, the bevel gear 1 401 will rotate at this time, and the rotation of the bevel gear 1 401 causes the mixing barrel 402 to rotate on its own; the mixing barrel 402 undergoes revolution and rotation, so that the mixing barrel 402 can operate 360° without dead angles, and the angle between the mixing barrel 402 and the rotating shaft 2 is The angles are all 45°, which increases the up-and-down, front-and-back, and left-and-right movement of the powder and the alloy mixing balls in the mixing barrel, improves the mixing efficiency, and makes the mixing movement of the powder and the alloy mixing balls free of any dead angles, greatly improving the mixing efficiency; a set of vacuum exhaust valves 404 are provided on the barrel cover 403 of the mixing barrel 402, and after adding materials, the mixing barrel 402 is used in conjunction with an external device to perform vacuum suction, and through the coordinated use of a vacuum environment and efficient mixing, the amount of alloy mixing balls is increased by 1 to 2 times, greatly reducing the amount of alloy mixing balls; when the new type is used, pure mixing is achieved, and there is no need to add molding agents such as rubber and paraffin, no need for alcohol as a mixing medium for mixing, no need for subsequent filtering of alcohol, and no cumbersome processes such as drying the mixed material. Vacuum mixing is used to greatly improve efficiency and greatly reduce impurity pollution.

[0025] The above content is a further detailed description of the utility model in combination with specific implementation methods. It cannot be determined that the specific implementation of the utility model is limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, without departing from the concept of the utility model, they can also make several simple deductions or substitutions, which should be regarded as belonging to the scope of protection determined by the claims submitted for the utility model.

Claims

1. A planetary powder vacuum stirring device, comprising a support base (1), characterized in that: The support seat (1) is rotatably connected to two groups of rotating shafts (2) via bearings; the ends of the two groups of rotating shafts (2) that are away from each other are respectively fixedly connected to a group of public rotating disks (3); a group of mixing barrel assemblies (4) are respectively installed on the two groups of public rotating disks (3); four groups of helical gears one (401) in the mixing barrel assemblies (4) are meshed with helical gears two (5); the two groups of helical gears two (5) are respectively fixedly connected to a group of supporting tubes (6); and the two groups of supporting tubes (6) are respectively fixedly installed on the two ends of the support seat (1).

2. A planetary powder vacuum stirring device according to claim 1, characterized in that: The rotating shaft (2) passes through the inner cavities of the two groups of support tubes (6) and the two groups of bevel gears (5), and the rotating shaft (2) does not contact the inner walls of the two groups of support tubes (6) and the two groups of bevel gears (5).

3. The planetary powder vacuum stirring device according to claim 1, characterized in that: The mixing barrel assembly (4) comprises four groups of mixing barrels (402), each of which is threadedly connected to a group of barrel covers (403), each of which is provided with a group of vacuum exhaust valves (404), each of which is fixedly connected to a group of rotating rings (405) at the bottom of each of the four groups of mixing barrels (402), each of which is rotatably connected to the inner side of a rotating disk (3), each of which is fixedly connected to a group of self-rotating rods (406) at the bottom of each of the four groups of mixing barrels (402), each of which is rotatably connected to the rotating disk (3) via bearings, each of which is fixedly connected to a group of helical gears 1 (401), each of which is meshed with a group of helical gears 2 (5), each of which is connected to a discharge pipe (407) and a valve is installed on the discharge pipe (407).

4. A planetary powder vacuum stirring device according to claim 3, characterized in that: The included angles between the eight groups of mixing barrels (402) and the rotating shaft (2) are all 45°.

5. The planetary powder vacuum stirring device according to claim 1, characterized in that: One end of the two sets of rotating shafts (2) close to each other is fixedly connected to the two end driving ends of the reducer (7), and the two sets of rotating shafts (2) are rotatably connected to a set of stabilizing seats (8) through bearings.

6. A planetary powder vacuum stirring device according to claim 5, characterized in that: The reducer (7) and the stabilizing seat (8) are both located in the inner cavity of the support seat (1); the reducer (7) and the stabilizing seat (8) are fixedly mounted on the top of the support plate (9); and the support plate (9) is fixedly mounted on the inner wall of the support seat (1).

7. The planetary powder vacuum stirring device according to claim 1, characterized in that: The support seat (1) is fixedly mounted on the top of the base (10).