Compound fertilizer granulation tower
By adopting a multi-directional stirring and cleaning mechanism in the granulation tower, the problem of raw material stratification is solved, and the quality of fertilizers and the stability of the production process is improved.
Patent Information
- Application Number
- CN202420744194.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The existing mixing equipment in the granulation tower can only stir in one direction, resulting in the easy layering of raw materials and affecting the mixing effect and quality of chemical fertilizers.
A composite fertilizer granulation tower was designed, using a combination of roof plate, bracket, motor, rotating rod, stirring blade, gear and twisted dragon leaf to achieve full stirring of raw materials, and through connecting rods, moving rods, scrapers and springs The inner wall of the reactor is cleaned with the cooperation between the motor, rotating rod, driving gear, driven gear and cutting knife, and the raw materials are dispersed to ensure full mixing.
The full mixing of raw materials is achieved, the quality of fertilizers is improved, and the service life of the reactor is extended by cleaning the components, preventing raw materials from being layered and blocked, and ensuring the continuity and stability of the production process.
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Figure CN222266932U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fertilizer processing, in particular to a compound fertilizer granulation tower. Background Art
[0002] The production of compound fertilizer by high-tower granulator is to heat and melt solid urea or ammonium nitrate (ammonium nitrate phosphorus, etc.) into a molten liquid, or directly use the molten liquid after evaporation and concentration, and then add the corresponding phosphate fertilizer, potassium fertilizer, filler and additives to the molten liquid to make a mixed slurry, and then send the mixed slurry to the high-tower granulator for spraying and granulation. The granulated material sprayed into the granulation tower by the granulator interacts with the gas resistance rising from the bottom of the tower during the process of descending from the high tower, exchanges heat with the gas resistance, and falls to the bottom of the tower. The granular material falling to the bottom of the tower is screened and surface treated to obtain granular compound fertilizer.
[0003] When the existing granulation tower is used, it is often necessary to mix the raw materials first, and then produce the fertilizer through distillation and granulation. When the existing reactor mixes the raw materials, the stirring equipment on it can only stir and mix in one direction. The raw materials inside are prone to stratification, which affects the mixing effect of the raw materials and then affects the quality of the fertilizer. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a compound fertilizer granulation tower, which aims to improve the problem that the stirring equipment in the prior art can only stir and mix in one direction, the raw materials inside are prone to stratification, affecting the mixing effect of the raw materials and further affecting the quality of the fertilizer.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a compound fertilizer granulation tower, including a reactor, the upper end of the inner wall of the reactor is slidably connected to a top plate, the upper surface of the top plate is fixedly connected to a bracket, the interior of the bracket is fixedly connected to a motor 1, the output end of the motor 1 is fixedly connected to a rotating rod 1, the outer wall of the rotating rod 1 is fixedly connected to a plurality of stirring blades, the upper end of the outer wall of the rotating rod 1 is fixedly connected to a gear 1, the interior of the top plate is rotatably connected to two rotating rods 2 that are symmetrical on the left and right, the outer wall of the rotating rod 2 is fixedly connected to an auger blade, the upper end of the outer wall of the rotating rod 2 is fixedly connected to a gear 2, the gear 1 and the gear 2 are meshed, and the outer wall of the rotating rod 1 is provided with a cleaning component.
[0006] As a further description of the above technical solution:
[0007] The cleaning assembly includes a connecting rod, the outer wall of the connecting rod is fixedly connected to the outer wall of the rotating rod, the interior of the connecting rod is slidably connected to a moving rod, one end of the moving rod is fixedly connected to a scraper, the outer wall of the scraper is in contact with the inner wall of the reactor, the other end of the moving rod is fixedly connected to the other end of a spring, and the other end of the spring is fixedly connected to the interior of the connecting rod.
[0008] As a further description of the above technical solution:
[0009] The inner wall of the top plate is fixedly connected with a hopper, and the interior of the hopper is fixedly connected with a plurality of long rods.
[0010] As a further description of the above technical solution:
[0011] The outer wall of the long rod is fixedly connected with a plurality of left-right symmetrical partition blocks, and slots are penetrated and opened inside the partition blocks.
[0012] As a further description of the above technical solution:
[0013] The outer wall of the hopper is fixedly connected with a second motor, the output end of the second motor is fixedly connected with a first rotating rod, and the outer wall of the first rotating rod is fixedly connected with a driving gear.
[0014] As a further description of the above technical solution:
[0015] The interior of the hopper is rotatably connected to a rotating rod 2, the outer wall of the rotating rod 2 is fixedly connected to a driven gear, the driven gear is meshed with the driving gear, and the outer walls of the rotating rod 1 and the rotating rod 2 are both fixedly connected to cutting knives.
[0016] As a further description of the above technical solution:
[0017] The top of the reactor is fixedly connected with a discharge pipe, and the inside of the discharge pipe is rotatably connected with a valve.
[0018] As a further description of the above technical solution:
[0019] The top of the reactor is fixedly connected with a connection block, and the inside of the connection block is fixedly connected with the output end of the vibration motor.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, the top plate, the bracket, the motor 1, the rotating rod 1, the stirring blades, the gear 1, the gear 2, the rotating rod 2 and the auger blades are coordinated to achieve the effect of fully stirring the raw materials, thereby solving the problem that the stirring equipment can only stir and mix in one direction, the raw materials inside are prone to stratification, which affects the mixing effect of the raw materials and further affects the quality of the fertilizer.
[0022] 2. In the utility model, the inner wall of the reactor is cleaned by the cooperation among the connecting rod, the moving rod, the scraper and the spring, thereby improving the service life of the reactor. The cooperation among the motor 2, the rotating rod 1, the driving gear, the rotating rod 2, the driven gear and the cutting knife can break up the raw materials when they are put in, thus preparing for subsequent sufficient mixing. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A three-dimensional diagram of a compound fertilizer granulation tower proposed by the utility model;
[0024] Figure 2 This is a schematic diagram of the internal structure of a reactor of a compound fertilizer granulation tower proposed by the utility model;
[0025] Figure 3 This is a schematic diagram of the structure of the stirring blade part of a compound fertilizer granulation tower proposed by the utility model;
[0026] Figure 4 This is a schematic diagram of the internal structure of a connecting rod of a compound fertilizer granulation tower proposed by the utility model;
[0027] Figure 5 This is a schematic diagram of the internal structure of a hopper of a compound fertilizer granulation tower proposed by the utility model;
[0028] Figure 6 The utility model is a schematic diagram of the structure of a discharge pipe of a compound fertilizer granulation tower.
[0029] Legend:
[0030] 1. Reactor; 2. Top plate; 3. Bracket; 4. Motor 1; 5. Rotating rod 1; 6. Stirring blade; 7. Gear 1; 8. Gear 2; 9. Rotating rod 2; 10. Auger blade; 11. Connecting rod; 12. Moving rod; 13. Scraper; 14. Spring; 15. Hopper; 16. Motor 2; 17. Rotating rod 1; 18. Driving gear; 19. Rotating rod 2; 20. Driven gear; 21. Cutting knife; 22. Long rod; 23. Separator; 24. Discharge pipe; 25. Valve; 26. Connecting block; 27. Vibration motor. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Reference Figure 1-3 The utility model provides an embodiment: a compound fertilizer granulation tower, including a reactor 1, a top plate 2 is slidably connected to the upper end of the inner wall of the reactor 1, a bracket 3 is fixedly connected to the upper surface of the top plate 2, a motor 4 is fixedly connected inside the bracket 3, a rotating rod 5 is fixedly connected to the output end of the motor 4, a plurality of stirring blades 6 are fixedly connected to the outer wall of the rotating rod 5, a gear 7 is fixedly connected to the upper end of the outer wall of the rotating rod 5, two rotating rods 29 symmetrically symmetrically are rotatably connected inside the top plate 2, an auger blade 10 is fixedly connected to the outer wall of the rotating rod 29, a gear 28 is fixedly connected to the upper end of the outer wall of the rotating rod 29, the gear 17 is meshed with the gear 28, and a cleaning component is provided on the outer wall of the rotating rod 5.
[0033] Specifically, when the raw materials need to be fully mixed, the motor 4 is started to drive the rotating rod 5 to rotate. A plurality of stirring blades 6 and a connecting rod 11 are installed on the rotating rod 5. The rotation of these components can effectively stir the raw materials and make them mixed evenly. At the same time, the rotation of the rotating rod 5 also drives the gear 7 to rotate. Through the transmission of the gear 7 and the gear 2 8, the gear 2 8 further drives the rotating rod 2 9 to rotate. The auger blade 10 on the rotating rod 2 9 transfers the raw materials on the top of the reactor 1 to the top of the reactor 1, and then fully stirs them through the stirring blades 6, so as to prevent the raw materials from being stratified and affecting the granulation effect.
[0034] Reference Figure 4-Figure 6 The cleaning assembly includes a connecting rod 11, the outer wall of the connecting rod 11 is fixedly connected to the outer wall of the rotating rod 5, the interior of the connecting rod 11 is slidably connected to a moving rod 12, one end of the moving rod 12 is fixedly connected to a scraper 13, the outer wall of the scraper 13 fits the inner wall of the reactor 1, the other end of the moving rod 12 is fixedly connected to the other end of a spring 14, the other end of the spring 14 is fixedly connected to the interior of the connecting rod 11, the inner wall of the top plate 2 is fixedly connected to a hopper 15, the interior of the hopper 15 is fixedly connected to a plurality of long rods 22, the outer wall of the long rods 22 is fixedly connected to the inner wall of the reactor 1 A plurality of symmetrical partition blocks 23 are fixedly connected thereto, slots are formed inside the partition blocks 23, a motor 2 16 is fixedly connected to the outer wall of the hopper 15, a rotating rod 17 is fixedly connected to the output end of the motor 2 16, a driving gear 18 is fixedly connected to the outer wall of the rotating rod 17, a rotating rod 2 19 is rotatably connected to the inside of the hopper 15, a driven gear 20 is fixedly connected to the outer wall of the rotating rod 2 19, the driven gear 20 is meshed with the driving gear 18, and a cutting knife 21 is fixedly connected to the outer walls of the rotating rod 17 and the rotating rod 2 19.
[0035] Specifically, when the device is needed, the raw materials are put into the hopper 15. The raw materials first come into contact with a plurality of partition blocks 23 connected to the long rods 22. The design of these partition blocks 23 cleverly breaks up the raw materials and prepares them for subsequent processing. Next, the motor 2 16 is started, driving the rotating rod 17 to start rotating. The rotation of the rotating rod 17 further drives the driving gear 18 to rotate. Through the engagement of the driving gear 18 with the driven gear 20, the driven gear 20 also starts to rotate with the rotating rod 2 19 inside the hopper 15. During this process, the rotating rod 17 and the rotating rod 2 19 simultaneously drive the two sets of cutting knives 21 to rotate in the direction, so as to fully cut the raw materials and provide a good foundation for the subsequent mixing of the raw materials.
[0036] Reference Figure 6 The top of the reactor 1 is fixedly connected with a discharge pipe 24, the inside of which is rotatably connected with a valve 25, the top of the reactor 1 is fixedly connected with a connection block 26, the inside of which is fixedly connected with the output end of a vibration motor 27.
[0037] Specifically, after the raw materials are processed, the valve 25 is opened and the raw materials are discharged through the discharge pipe 24. In order to ensure smooth discharge of the raw materials and prevent blockage of the discharge pipe 24, the vibration motor 27 connected to the connecting block 26 will be started to drive the bottom of the reactor 1 to vibrate. This vibration design helps to eliminate the blockage of the raw materials during the discharge process and ensure the continuity and stability of the production process.
[0038] Working principle: When the device needs to be used, first put the raw materials into the hopper 15. First, the raw materials contact the multiple partition blocks 23 connected by the long rod 22 to break up the raw materials. At the same time, start the motor 2 16 to drive the rotating rod 1 17 to rotate. The rotation of the rotating rod 17 drives the driving gear 18 to rotate. The rotation of the driving gear 18 drives the driven gear 20 to rotate. The driven gear 20 drives the rotating rod 2 19 to rotate inside the hopper 15. The rotating rod 1 17 and the rotating rod 2 19 drive the two sets of cutting knives 21 to rotate in the direction to fully cut the raw materials in preparation for the subsequent full mixing of the raw materials. When the raw materials need to be fully mixed, start the motor 14 The rotating rod 15 rotates, and the rotating rod 15 rotates with multiple stirring blades 6 and the connecting rod 11. When the rotating rod 15 rotates, it rotates with the gear 17, and the gear 28 is rotated by the gear 17. The rotation of the gear 28 rotates the rotating rod 29, and the rotating rod 29 rotates with the auger blade 10. The auger blade 10 transfers the raw materials on the top of the reactor 1 to the top of the reactor 1, and then fully stirs them through the stirring rod to prevent the raw materials from stratifying and affecting the granulation effect. Finally, the valve 25 is opened to discharge the raw materials through the discharge pipe 24, and at the same time, the vibration motor 27 connected to the connecting block 26 is started to vibrate the bottom of the reactor 1 to prevent the raw materials from blocking the discharge pipe 24.
[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A compound fertilizer granulation tower, comprising a reaction kettle (1), characterized in that: The upper end of the inner wall of the reactor (1) is slidably connected to a top plate (2), the upper surface of the top plate (2) is fixedly connected to a bracket (3), the interior of the bracket (3) is fixedly connected to a motor 1 (4), the output end of the motor 1 (4) is fixedly connected to a rotating rod 1 (5), the outer wall of the rotating rod 1 (5) is fixedly connected to a plurality of stirring blades (6), the upper end of the outer wall of the rotating rod 1 (5) is fixedly connected to a gear 1 (7), the interior of the top plate (2) is rotatably connected to two symmetrical rotating rods 2 (9), the outer wall of the rotating rod 2 (9) is fixedly connected to an auger blade (10), the upper end of the outer wall of the rotating rod 2 (9) is fixedly connected to a gear 2 (8), the gear 1 (7) and the gear 2 (8) are meshed, and the outer wall of the rotating rod 1 (5) is provided with a cleaning component.
2. A compound fertilizer granulation tower according to claim 1, characterized in that: The cleaning assembly comprises a connecting rod (11), the outer wall of the connecting rod (11) is fixedly connected to the outer wall of the rotating rod (5), the interior of the connecting rod (11) is slidably connected to a moving rod (12), one end of the moving rod (12) is fixedly connected to a scraper (13), the outer wall of the scraper (13) is in contact with the inner wall of the reactor (1), the other end of the moving rod (12) is fixedly connected to the other end of a spring (14), and the other end of the spring (14) is fixedly connected to the interior of the connecting rod (11).
3. A compound fertilizer granulation tower according to claim 1, characterized in that: A hopper (15) is fixedly connected to the inner wall of the top plate (2), and a plurality of long rods (22) are fixedly connected to the interior of the hopper (15).
4. A compound fertilizer granulation tower according to claim 3, characterized in that: A plurality of bilaterally symmetrical partition blocks (23) are fixedly connected to the outer wall of the long rod (22), and slot holes are provided through the interior of the partition blocks (23).
5. A compound fertilizer granulation tower according to claim 3, characterized in that: The outer wall of the hopper (15) is fixedly connected to a second motor (16), the output end of the second motor (16) is fixedly connected to a first rotating rod (17), and the outer wall of the first rotating rod (17) is fixedly connected to a driving gear (18).
6. A compound fertilizer granulation tower according to claim 5, characterized in that: The hopper (15) is internally rotatably connected to a second rotating rod (19), an outer wall of the second rotating rod (19) is fixedly connected to a driven gear (20), the driven gear (20) is meshed with the driving gear (18), and the outer walls of the first rotating rod (17) and the second rotating rod (19) are both fixedly connected to a cutting knife (21).
7. A compound fertilizer granulation tower according to claim 1, characterized in that: A discharge pipe (24) is fixedly connected to the top of the reaction kettle (1), and a valve (25) is rotatably connected to the inside of the discharge pipe (24).
8. A compound fertilizer granulation tower according to claim 1, characterized in that: A connection block (26) is fixedly connected to the top of the reaction kettle (1), and an output end of a vibration motor (27) is fixedly connected inside the connection block (26).