Dust collecting device for nodular iron casting production

The dust collecting device for ductile iron casting production addresses inefficiencies by using a dual-axis motor system and atomizing nozzles to enhance dust absorption and gravitational settling, achieving high efficiency in capturing and filtering dust.

CN222268086UActive Publication Date: 2024-12-31HUBEI HANZHU MASCH MFG CO LTD
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Patent Information

Application Number
CN202420875124.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2024-12-31
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

Existing dust collecting devices for ductile iron casting production suffer from low efficiency in absorbing particulate matter and allow dust to escape through the feed port, and they lack effective collection mechanisms, leading to reduced efficiency over time due to dust accumulation in ventilation ducts.

Method used

A dust collecting device with a dual-axis motor system, atomizing nozzles, and a trapezoidal auxiliary pipe design that enhances dust absorption by weight increase and gravitational settling, combined with a filtering mechanism using filter screens and collecting blocks to capture dust effectively.

Benefits of technology

The device achieves high dust collecting efficiency by absorbing and concentrating dust through atomization and gravitational settling, with improved filtration and collection, increasing the overall efficiency of dust removal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of nodular iron castings, and discloses a dust collection device for nodular iron casting production, which comprises a shell, a double-shaft motor is fixedly connected in the shell, the output ends of the left and right sides of the double-shaft motor are fixedly connected with transverse shafts, and the outer sides of the two transverse shafts are fixedly connected with first gears. The dust collection device for nodular iron casting production has the advantages of being high in dust collection efficiency, capable of collecting dust and the like, and solves the problems that when the dust collection device is used, most of existing dust collection devices absorb dust through a draught fan, and the dust collection efficiency is poor. According to the dust collecting mode, when particles are contained in dust, the particles cannot be well absorbed and concentrated, a small amount of dust escapes through a feeding port, the dust collecting efficiency of the dust collecting device is reduced, and when the dust collecting device is used for a long time, most of existing dust collecting devices are not provided with collecting devices, so that the dust collecting efficiency of the dust collecting device is improved. And dust which cannot be adsorbed by the filter screen can be stored in the ventilation pipe, so that the dust collection efficiency of the dust collection device is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of ductile iron castings, in particular to a dust collecting device used in the production of ductile iron castings. Background Art

[0002] Ductile iron castings are a type of high-strength cast iron material. Ductile iron castings are often used to cast some parts with higher stresses because their strength is close to that of steel. Ductile iron castings will generate a lot of dust during the production process, so a dust collection device is required to collect the dust.

[0003] When using a dust collecting device, most of the existing dust collecting devices absorb dust through a fan, and this dust collecting method cannot absorb and concentrate dust well when the dust contains particulate matter, and a small amount of dust will escape through the feed port, reducing the dust collecting efficiency of the dust collecting device. When the dust collecting device is used for a long time, most of the existing dust collecting devices do not have a collection device, resulting in dust that cannot be adsorbed by the filter being stored in the ventilation duct, reducing the dust collecting efficiency of the dust collecting device. Therefore, a dust collecting device for ductile iron casting production is proposed to solve the above-mentioned problems. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the shortcomings of the prior art, the utility model provides a dust collecting device for the production of ductile iron castings, which has the advantages of high dust collecting efficiency and dust collection, and solves the problem that when using the dust collecting device, the existing dust collecting devices mostly absorb dust through fans, and this dust collecting method cannot absorb and concentrate well when the dust contains particulate matter, and a small amount of dust will escape through the feed port, reducing the dust collecting efficiency of the dust collecting device; when the dust collecting device is used for a long time, most of the existing dust collecting devices do not have a collection device, resulting in dust that cannot be adsorbed by the filter being stored in the ventilation duct, thereby reducing the dust collecting efficiency of the dust collecting device.

[0006] (II) Technical solution

[0007] The technical solution of the utility model for solving the above-mentioned technical problems is as follows: a dust collecting device for the production of ductile iron castings, comprising a shell, a double-axis motor is fixedly connected to the inside of the shell, the output ends on the left and right sides of the double-axis motor are fixedly connected to a horizontal axis, the outer sides of the two horizontal axes are fixedly connected to a first gear, the inside of the shell is rotatably connected to two vertical axes, the outer sides of the two vertical axes are fixedly connected to a second gear, the two first gears are meshed with the second gears on the adjacent side, the tops of the two vertical axes are fixedly connected to a threaded rod, the outer sides of the two threaded rods are fixedly connected to a lifting block, the tops of the two lifting blocks are fixedly connected to a cover block, the inside of the cover block is fixedly connected to a secondary pipe, the opposite sides of the two secondary pipes are fixedly connected to a processing device, and the bottom of the cover block is fixedly connected to an atomizing nozzle.

[0008] The beneficial effect of the utility model is that dust inside the shell is absorbed by the processing device and the auxiliary pipe, and the escaped dust is made to fall into the first collecting block by weight increase through the atomizing nozzle.

[0009] The dust collecting device used in the production of ductile iron castings has the advantage of high dust collecting efficiency.

[0010] On the basis of the above technical solution, the present invention can also be improved as follows.

[0011] Furthermore, the bottom of the auxiliary pipe is arranged in a trapezoidal shape, and the number of the atomizing nozzles is two and they are arranged symmetrically front to back.

[0012] The beneficial effect of adopting the above further solution is that the absorption range of the secondary pipe is increased through the trapezoidal arrangement.

[0013] Furthermore, the left side wall of the inner cavity of the shell and the right side wall of the inner cavity are fixedly connected to the same base, and a flow hole is opened inside the base.

[0014] The beneficial effect of adopting the above further solution is that water on the top of the base can fall to the bottom by gravity through the flow holes.

[0015] Furthermore, the bottom wall of the inner cavity of the shell is arranged in an inclined surface, and a first collecting block is fixedly connected to the inside of the shell.

[0016] The beneficial effect of adopting the above further solution is that, through the inclined surface setting, water on the bottom wall of the inner cavity of the shell can flow into the first collecting block.

[0017] Furthermore, a flow channel adapted to the first collecting block is provided inside the shell, and the two auxiliary pipes are arranged symmetrically on the left and right.

[0018] The beneficial effect of adopting the above further solution is that most of the dust inside the housing can be absorbed through the two auxiliary pipes.

[0019] Furthermore, the processing device comprises a main pipe, two filter screens are slidably connected inside the main pipe, a fan located on the top of the filter screen is fixedly connected inside the main pipe, and a second collecting block is slidably connected inside the main pipe.

[0020] The beneficial effect of adopting the above further solution is that dust can be filtered through the filter net. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] Figure 2 This is a top view of the connection structure between the threaded rod and the lifting block of the utility model;

[0023] Figure 3 This is a top view of the connection structure between the cover block and the auxiliary pipe of the utility model;

[0024] Figure 4 This is an enlarged view of the connection structure at A of the utility model.

[0025] In the figure: 1. casing; 2. dual-axis motor; 3. horizontal axis; 4. first gear; 5. vertical axis; 6. second gear; 7. threaded rod; 8. lifting block; 9. cover block; 10. auxiliary pipe; 11. processing device; 1101. main pipe; 1102. filter; 1103. fan; 1104. second collecting block; 12. atomizing nozzle; 13. base; 14. first collecting block. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] In the embodiment, Figure 1-4A dust collecting device for the production of ductile iron castings is provided. The utility model comprises a shell 1, a double-axis motor 2 is fixedly connected inside the shell 1, the output ends on both sides of the double-axis motor 2 are fixedly connected with a horizontal axis 3, the outer sides of the two horizontal axes 3 are fixedly connected with a first gear 4, the inside of the shell 1 is rotatably connected with two vertical axes 5, the outer sides of the two vertical axes 5 are fixedly connected with a second gear 6, the two first gears 4 are meshed with the second gear 6 on the adjacent side, the tops of the two vertical axes 5 are fixedly connected with a threaded rod 7, the outer sides of the two threaded rods 7 are fixedly connected with a lifting block 8, the tops of the two lifting blocks 8 are fixedly connected with a cover block 9, the inside of the cover block 9 is fixedly connected with a secondary pipe 10, the opposite sides of the two secondary pipes 10 are fixedly connected with a processing device 11, and the bottom of the cover block 9 is fixedly connected with an atomizing nozzle 12;

[0028] Both atomizing nozzles 12 are connected to the water pipe;

[0029] The bottom of the auxiliary pipe 10 is arranged in a trapezoidal shape, and the number of the atomizing nozzles 12 is two and they are arranged symmetrically in front and back;

[0030] By setting the auxiliary pipe 10 in a trapezoidal shape, the absorption range is increased;

[0031] The left wall and the right wall of the inner cavity of the housing 1 are fixedly connected to a base 13, and a flow hole is opened inside the base 13;

[0032] Through the flow holes, water on the top of the base 13 can fall to the bottom by gravity;

[0033] The bottom wall of the inner cavity of the shell 1 is arranged in an inclined surface, and a first collecting block 14 is fixedly connected to the inside of the shell 1;

[0034] The inclined surface allows water on the bottom wall of the inner cavity of the housing 1 to flow into the first collecting block 14;

[0035] The housing 1 has a flow channel adapted to the first collecting block 14, and two auxiliary pipes 10 are arranged symmetrically.

[0036] Through the two auxiliary pipes 10, most of the dust inside the housing 1 can be absorbed;

[0037] The processing device 11 includes a main pipe 1101, two filter screens 1102 are slidably connected inside the main pipe 1101, a fan 1103 located on the top of the filter screen 1102 is fixedly connected inside the main pipe 1101, and a second collection block 1104 is slidably connected inside the main pipe 1101;

[0038] Dust can be filtered through the filter 1102.

[0039] Working principle:

[0040] Step 1: Start the dual-axis motor 2, so that the output ends on both sides of the dual-axis motor 2 drive the horizontal axis 3 to rotate, and the two horizontal axes 3 rotate to drive the two first gears 4 to rotate, and then the two first gears 4 drive the two second gears 6 to rotate, so that the two second gears 6 drive the two threaded rods 7 to rotate through the two vertical axes 5, and then the two threaded rods 7 drive the two lifting blocks 8 to drive the cover block 9 to move up, and then place the material inside the shell 1, and rotate the dual-axis motor 2 in the opposite direction, so that the cover block 9 covers the top of the shell 1;

[0041] Step 2: When processing the material, start the fan 1103, so that the fan 1103 exhausts air into the housing 1 through the main pipe 1101 and the auxiliary pipe 10, so that the dust inside the housing 1 reaches the filter 1102 through the auxiliary pipe 10 and the main pipe 1101, and the lighter dust is filtered by the filter 1102, while the heavier dust falls into the second collection block 1104 due to gravity;

[0042] Step 3: Start the atomizing nozzle 12 to spray toward the interior of the shell 1, so that part of the dust that is not collected by the auxiliary pipe 10 is weighted by water molecules and falls to the outside of the base 13 by gravity. Then, the liquid containing dust flows into the interior of the first collecting block 14 through the flow groove through the flow hole of the base 13 and the inclined surface of the bottom wall of the inner cavity of the shell 1, thereby increasing the dust collection efficiency inside the shell 1.

[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dust collecting device for ductile iron casting production, comprising a housing (1), characterized in that: A double-axis motor (2) is fixedly connected inside the shell (1), and the output ends on both sides of the double-axis motor (2) are fixedly connected to a horizontal axis (3), and the outer sides of the two horizontal axes (3) are fixedly connected to a first gear (4). Two vertical axes (5) are rotatably connected inside the shell (1), and the outer sides of the two vertical axes (5) are fixedly connected to a second gear (6). The two first gears (4) are meshed with the second gear (6) on the adjacent side. The tops of the two vertical axes (5) are fixedly connected to a threaded rod (7), and the outer sides of the two threaded rods (7) are fixedly connected to a lifting block (8). The tops of the two lifting blocks (8) are fixedly connected to a cover block (9), and the inside of the cover block (9) is fixedly connected to a secondary pipe (10). The opposite sides of the two secondary pipes (10) are fixedly connected to a processing device (11), and the bottom of the cover block (9) is fixedly connected to an atomizing nozzle (12).

2. A dust collecting device for ductile iron casting production according to claim 1, characterized in that: The bottom of the auxiliary pipe (10) is arranged in a trapezoidal shape, and the number of the atomizing nozzles (12) is two and they are arranged symmetrically front to back.

3. A dust collecting device for ductile iron casting production according to claim 1, characterized in that: The left side wall and the right side wall of the inner cavity of the shell (1) are fixedly connected to the same base (13), and a flow hole is provided inside the base (13).

4. A dust collecting device for ductile iron casting production according to claim 1, characterized in that: The bottom wall of the inner cavity of the outer shell (1) is arranged in an inclined surface, and a first collecting block (14) is fixedly connected to the interior of the outer shell (1).

5. A dust collecting device for ductile iron casting production according to claim 4, characterized in that: A flow channel matched with the first collecting block (14) is provided inside the outer shell (1), and the two auxiliary pipes (10) are arranged symmetrically on the left and right.

6. A dust collecting device for ductile iron casting production according to claim 1, characterized in that: The processing device (11) comprises a main pipe (1101), two filter screens (1102) are slidably connected inside the main pipe (1101), a fan (1103) located on the top of the filter screens (1102) is fixedly connected inside the main pipe (1101), and a second collection block (1104) is slidably connected inside the main pipe (1101).