Efficient take-up machine for metal wire production
By introducing automatic winding technology of rotating rods, curved plates and clamping blocks into the wire retractor, the problems of low efficiency and frequent shutdown of the existing wire retractor are solved, and efficient metal wire winding and reduced downtime are achieved. Improved production efficiency.
Patent Information
- Application Number
- CN202420774350.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-15
AI Technical Summary
When a large number of wires need to be rewinded, the repetitive operation efficiency is low, which affects the production efficiency and requires frequent shutdown operations, affecting the processing efficiency of staff.
An efficient wire collector including a rotating disc, winding mechanism, lead mechanism and auxiliary mechanism is designed. The metal wire is automatically wound through the rotating rod, arc plate and clamping block, reducing manual operation and realizing automatic winding and cutting. Allows coil unloading and removal without shutting down.
The winding efficiency of metal wires is improved, the equipment downtime is reduced, and the staff can handle the winding coils and wrap the new coils at the same time, significantly improving production efficiency.
Smart Images

Figure CN222268266U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire take-up machines, in particular to a high-efficiency wire take-up machine for metal wire production. Background Art
[0002] The wire take-up machine is a device for winding metal wire.
[0003] Currently, when using a wire take-up machine, after the wire is taken up, the staff needs to stop the wire take-up machine, then bundle the taken-up coils, and finally unload the coils before restarting the wire take-up machine for a new round of coil winding. This form of operation, when a large amount of metal wire needs to be wound up, will affect the actual processing efficiency of the wire take-up machine under long-term repeated operations due to the operating speed of the staff, thereby affecting the production efficiency of the manufacturer. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a high-efficiency wire take-up machine for metal wire production.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A high-efficiency wire take-up machine for metal wire production comprises a mounting plate, a rotating disk is provided at the side wall of the mounting plate, a winding mechanism is provided on the side of the rotating disk away from the side wall of the mounting plate, a fixing rod is installed on the side wall of the mounting plate, a wire guide mechanism is provided on the fixing rod, and an auxiliary mechanism is provided on the side of the rotating disk away from the side wall of the mounting plate.
[0007] Preferably, a first slide groove is opened on the side of the rotating disk close to the mounting plate, a fixing ring is installed on the side wall of the mounting plate, a sliding block is installed on the side of the fixing ring close to the rotating disk, the sliding block is slidably installed inside the first slide groove, a first rotating motor is installed on the side wall of the mounting plate, the output end of the first rotating motor faces the rotating disk, and the output end of the first rotating motor is connected to the center of the rotating disk.
[0008] Preferably, the winding mechanism includes a rotating rod, an electric telescopic rod and an arc plate, a plurality of rotating rods are evenly and movably installed on a side of the rotating disk away from the mounting plate, a plurality of second rotating motors are evenly installed on a side of the rotating disk close to the mounting plate, the output end of the second rotating motor movably passes through the rotating disk, and the output end of the second rotating motor is connected to the rotating rod, a plurality of electric telescopic rods are evenly installed on the outer side of the rotating rod along the circumferential direction of the rotating rod, the telescopic end of the electric telescopic rod is away from the rotating rod, and the telescopic end of the electric telescopic rod is installed with an arc plate.
[0009] Preferably, a circular plate is installed at the end of the rotating rod away from the rotating disk, and a plurality of second grooves are evenly arranged on the outer side of the circular plate in the circumferential direction, and a sixth sliding groove is arranged on the side walls at both ends of the second groove, and a second moving rod is arranged inside the second groove, and a sixth electric slider is installed on the side wall of the second moving rod close to the sixth sliding groove, and the sixth electric slider is slidably installed inside the sixth sliding groove.
[0010] Preferably, the wire guide mechanism comprises a wire drawing block, the wire drawing block is movably mounted above the fixing rod, and a wire drawing hole is formed through the wire drawing block.
[0011] Preferably, a seventh slide groove is horizontally opened at the top of the fixing rod along the length direction of the fixing rod, and a seventh electric slider is installed on the side of the wire pulling block close to the seventh slide groove, and the seventh electric slider is slidably installed inside the seventh slide groove.
[0012] Preferably, the auxiliary mechanism includes a first movable rod and a first fixed block, the first movable rod is movably installed on a side of the rotating disk away from the mounting plate, the first fixed block is movably installed on the first movable rod, a first slot is opened on the top of the first fixed block, fifth sliding grooves are horizontally opened at both ends of the side wall of the first fixed block close to the fixed rod, a fifth electric slider is slidably installed inside the fifth sliding groove, a clamping block is installed on the side of the fifth electric slider away from the first fixed block, fourth sliding grooves are horizontally opened at both ends of the side wall of the first fixed block away from the fixed rod, a fourth electric slider is slidably installed inside the fourth sliding groove, and a shear block is installed on the side of the fourth electric slider away from the first fixed block.
[0013] Preferably, a second slide groove is provided on the side of the rotating disk away from the mounting plate, a second electric slider is installed on the end of the first moving rod close to the second slide groove, the second electric slider is slidably installed inside the second slide groove, a third slide groove is horizontally provided on the top of the first moving rod along the length direction, a third electric slider is installed on the side of the first fixed block close to the third slide groove, and the third electric slider is slidably installed inside the third slide groove.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] In the utility model, a rotating rod, an arc-shaped plate and a first fixed block are provided, and two clamping blocks clamp the metal wire. When the rotating rod rotates, the second movable rod twists the metal wire. Because the side of the second movable rod close to the arc-shaped plate abuts against the arc-shaped plate, the metal wire is wound around the arc-shaped plate when the rotating rod rotates, completing the automatic wire guiding work of the device winding, thereby increasing the convenience of using the device.
[0016] When the metal wire on the arc plate is wound to a preset size, the first fixed block moves to the metal wire, the metal wire is cut by the shear block, the rotating disk rotates, the rotating rod where the winding is completed is turned away, and the rotating rod that has not been wound is turned here, and then the device only needs to repeat the above winding steps to quickly wind the surface of the arc plate that has not been wound. Through this winding method, after the metal wire winding is completed, the staff does not need to stop the machine, and the wound coil can be prepared for unloading, and finally the coil can be removed, so that the staff can process the wound coil and the device can wind the new coil at the same time, without interfering with each other, reducing the equipment downtime time and increasing the production efficiency of the device winding. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 For the utility model Figure 1 The enlarged structural diagram at A in the middle;
[0019] Figure 3 This is a schematic diagram of the shear block installation structure of the utility model;
[0020] Figure 4 This is a schematic diagram of the installation structure of the clamping block of the utility model;
[0021] Figure 5 It is a schematic diagram of the structure of the first rotating motor and the second rotating motor of the utility model;
[0022] Figure 6 This is a schematic diagram of the arc plate installation structure of the utility model;
[0023] Figure 7 This is a schematic diagram of the second slotting structure of the utility model;
[0024] Figure 8 It is a schematic diagram of the second moving rod structure of the utility model.
[0025] In the figure: 1, mounting plate; 2, rotating disk; 3, fixing ring; 4, first slide groove; 5, sliding block; 6, first rotating motor; 7, second rotating motor; 8, second slide groove; 9, second electric slider; 10, first moving rod; 11, third slide groove; 12, third electric slider; 13, first fixed block; 14, first slot; 15, fourth slide groove; 16, fourth electric slider; 17, shear block; 18, fifth slide groove; 19, fifth electric slider; 20, clamping block; 21, rotating rod; 22, electric telescopic rod; 23, arc plate; 24, circular plate; 25, second slot; 26, sixth slide groove; 27, sixth electric slider; 28, second moving rod; 29, fixing rod; 30, seventh slide groove; 31, seventh electric slider; 32, wire pulling block. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0027] Reference Figure 1-8 A high-efficiency wire take-up machine for metal wire production includes a mounting plate 1, a rotating disk 2 is provided at the side wall of the mounting plate 1, a winding mechanism is provided on the side of the rotating disk 2 away from the side wall of the mounting plate 1, a fixing rod 29 is installed on the side wall of the mounting plate 1, a wire guide mechanism is provided on the fixing rod 29, and an auxiliary mechanism is provided on the side of the rotating disk 2 away from the side wall of the mounting plate 1. The metal wire can be wound by the winding mechanism, the wire guide mechanism cooperates with the winding mechanism to perform the winding work, and the auxiliary mechanism can complete the automatic winding of the metal wire, thereby increasing the convenience of using the device.
[0028] As a technical optimization solution of the utility model, a first slide groove 4 is provided on the side of the rotating disk 2 close to the mounting plate 1, a fixing ring 3 is installed on the side wall of the mounting plate 1, a sliding block 5 is installed on the side of the fixing ring 3 close to the rotating disk 2, and the sliding block 5 is slidably installed inside the first slide groove 4, and a first rotating motor 6 is installed on the side wall of the mounting plate 1, the output end of the first rotating motor 6 faces the rotating disk 2, and the output end of the first rotating motor 6 is connected to the center of the rotating disk 2. The fixing ring 3 plays a supporting role for the rotating disk 2, and the sliding block 5 allows the rotating disk 2 to rotate normally without being affected by the device.
[0029] As a technical optimization solution of the utility model, the winding mechanism includes a rotating rod 21, an electric telescopic rod 22 and an arc plate 23. A plurality of rotating rods 21 are evenly and movably installed on the side of the rotating disk 2 away from the mounting plate 1. A plurality of second rotating motors 7 are evenly installed on the side of the rotating disk 2 close to the mounting plate 1. The output end of the second rotating motor 7 movably passes through the rotating disk 2, and the output end of the second rotating motor 7 is connected to the rotating rod 21. A plurality of electric telescopic rods 22 are evenly installed on the outer side of the rotating rod 21 along the circumferential direction of the rotating rod 21. The telescopic end of the electric telescopic rod 22 is away from the rotating rod 21, and an arc plate 23 is installed on the telescopic end of the electric telescopic rod 22. The electric telescopic rod 22 drives the arc plate 23 to extend and then wind the wire, so that the wound coil can be unloaded. The second rotating motor 7 drives the rotating rod 21 to rotate, so that the arc plate 23 on the rotating rod 21 can perform the winding work normally.
[0030] As a technical optimization solution of the utility model, a circular plate 24 is installed at one end of the rotating rod 21 away from the rotating disk 2, and a plurality of second slots 25 are evenly opened on the outer side of the circular plate 24 along the circumferential direction, and a sixth slide slot 26 is opened on both end side walls of the second slot 25, and a second moving rod 28 is arranged inside the second slot 25, and a sixth electric slider 27 is installed on the side wall of the second moving rod 28 close to the sixth slide slot 26, and the sixth electric slider 27 is slidably installed inside the sixth slide slot 26. By the second moving rod 28 abutting against the outer side of the arc plate 23, the device can be prevented from running the wire during the winding operation, and when changing the wire, the second moving rod 28 is used to dial the wire, so that the wire change can be automated, increasing the convenience of using the device.
[0031] As a technical optimization solution of the utility model, the wire guide mechanism includes a wire drawing block 32, which is movably installed above the fixed rod 29, and a wire drawing hole is opened through the wire drawing block 32. The wire is released by passing the metal wire through the wire drawing hole on the wire drawing block 32.
[0032] As a technical optimization solution of the utility model, a seventh slide groove 30 is horizontally opened at the top of the fixed rod 29 along the length direction of the fixed rod 29, and a seventh electric slider 31 is installed on the side of the wire pulling block 32 close to the seventh slide groove 30, and the seventh electric slider 31 is slidably installed inside the seventh slide groove 30. The position of the wire pulling block 32 can be changed by sliding the seventh electric slider 31 in the seventh slide groove 30, and the reciprocating motion of the wire pulling block 32 makes the device more uniform when winding.
[0033] As a technical optimization scheme of the utility model, the auxiliary mechanism includes a first movable rod 10 and a first fixed block 13. The first movable rod 10 is movably installed on the side of the rotating disk 2 away from the mounting plate 1. The first fixed block 13 is movably installed on the first movable rod 10. A first slot 14 is provided on the top of the first fixed block 13. Fifth slide grooves 18 are horizontally provided at both ends of the side wall of the first fixed block 13 close to the fixed rod 29. A fifth electric slider 19 is slidably installed inside the fifth slide groove 18. A clamping block 20 is installed on the side of the fifth electric slider 19 away from the first fixed block 13. Fourth slide grooves 15 are horizontally provided at both ends of the side wall of the first fixed block 13 away from the fixed rod 29. A fourth electric slider 16 is slidably installed inside the fourth slide groove 15. A shear block 17 is installed on the side of the fourth electric slider 16 away from the first fixed block 13. The sliding of the fifth electric slider 19 in the fifth slide groove 18 can drive the clamping block 20 to move, making it convenient for the clamping block 20 to clamp and fix the metal wire. The sliding of the fourth electric slider 16 in the fourth slide groove 15 can drive the shearing block 17 to move, so that the shearing block 17 can cut the metal wire, making it convenient for the device to automatically change the wire, thereby increasing the ease of use of the device.
[0034] As a technical optimization solution of the utility model, a second slide groove 8 is provided on the side of the rotating disk 2 away from the mounting plate 1, a second electric slider 9 is installed on the end of the first moving rod 10 close to the second slide groove 8, and the second electric slider 9 is slidably installed inside the second slide groove 8, a third slide groove 11 is horizontally provided on the top of the first moving rod 10 along the length direction, a third electric slider 12 is installed on the side of the first fixed block 13 close to the third slide groove 11, and the third electric slider 12 is slidably installed inside the third slide groove 11. The sliding of the second electric slider 9 in the second slide groove 8 can drive the first moving rod 10 to move, and the sliding of the third electric slider 12 in the third slide groove 11 can drive the first fixed block 13 to move, which facilitates the first fixed block 13 to operate the metal wire and increases the smoothness of the device.
[0035] When the utility model is in use, the staff passes the metal wire to be wound through the wire pulling hole on the wire pulling block 32, and pulls the metal wire head to the first fixed block 13, and then passes the metal wire head through the first slot 14 on the first fixed block 13, and then the fifth electric slider 19 slides in the fifth slide groove 18, so that the two clamping blocks 20 move closer to each other, so that the two clamping blocks 20 clamp the metal wire, and the second electric slider 9 slides in the second slide groove 8, driving the first moving rod 10 to move to a preset position, and then the third electric slider 12 slides in the third slide groove 11, driving the first fixed block 13 to move away from the rotating disk 2, and the third electric slider 12 stops moving after the first fixed block 13 moves to the preset position.
[0036] Then, the second rotating motor 7 at the preset position drives the rotating rod 21 to rotate. Before the rotating rod 21 rotates, the electric telescopic rod 22 on the rotating rod 21 drives the arc plate 23 to extend to the preset position, and the sixth electric slider 27 moves in the sixth slide groove 26, so that the second moving rod 28 extends to the outside of the second slot 25 until the second moving rod 28 extends to the preset position. At this time, under the rotation of the rotating rod 21, the second moving rod 28 will twist the metal wire, and because the side of the second moving rod 28 close to the arc plate 23 abuts against the arc plate 23, the metal wire will be wound around the arc plate 23 under the rotation of the rotating rod 21. After the metal wire is wound around the arc plate 23 to a preset number of turns, the clamping block 20 loosens the metal wire head. During the rotation of the rotating rod 21, the seventh electric slider 31 reciprocates in the seventh slide groove 30, so that the metal wire is evenly wound around the arc plate 23.
[0037] When the metal wire on the arc plate 23 is wound to a preset size, the rotating rod 21 stops rotating. At this time, the second electric slider 9 slides in the second slide groove 8, driving the first moving rod 10 to move to the metal wire. Then, the first fixed block 13 moves on the first moving rod 10, allowing the metal wire to pass through the first slot 14. Then, the clamping block 20 first moves closer to each other, so that the clamping block 20 clamps the metal wire. Then, the fourth electric slider 16 slides in the fourth slide groove 15, causing the shearing block 17 to move closer to each other, and then the shearing block 17 can cut the metal wire. At this time, the metal wire on the arc plate 23 is disconnected from the metal wire on the wire pulling block 32, and then the first rotating motor 6 drives the rotating disk 2 to rotate, and turns away the rotating rod 21 where the winding is completed, and rotates the rotating rod 21 that has not been wound to this point. During the rotation of the rotating disk 2, the second electric slider 9 slides correspondingly in the second slide groove 8, so that the first moving rod 10 will not change its position due to the rotation of the rotating disk 2, thereby preventing the metal wire from being broken. Then, the device only needs to repeat the above winding steps to quickly wind the surface of the arc plate 23 that has not been wound.
[0038] Through this winding method, after the metal wire is wound, the staff does not need to stop the machine, and can prepare for unloading the wound coil, and finally remove the coil. The method for removing the coil on this device is that the second moving rod 28 is driven by the sixth electric slider 27 to retract into the second slot 25, and then the electric telescopic rod 22 drives the arc plate 23 to move close to the rotating rod 21 to release the coil, and then the staff can remove the coil.
[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An efficient wire take-up machine for metal wire production, comprising a mounting plate (1), characterized in that: A rotating disk (2) is provided at the side wall of the mounting plate (1), a winding mechanism is provided on the side of the rotating disk (2) away from the side wall of the mounting plate (1), a fixing rod (29) is installed on the side wall of the mounting plate (1), a wire guide mechanism is provided on the fixing rod (29), and an auxiliary mechanism is provided on the side of the rotating disk (2) away from the side wall of the mounting plate (1); The winding mechanism comprises a rotating rod (21), an electric telescopic rod (22) and an arc plate (23); a plurality of rotating rods (21) are evenly and movably mounted on a side of the rotating disk (2) away from the mounting plate (1); a plurality of second rotating motors (7) are evenly and movably mounted on a side of the rotating disk (2) close to the mounting plate (1); an output end of the second rotating motor (7) movably penetrates the rotating disk (2), and the output end of the second rotating motor (7) is connected to the rotating rod (21); a plurality of electric telescopic rods (22) are evenly and movably mounted on the outer side of the rotating rod (21) along the circumferential direction of the rotating rod (21); the telescopic end of the electric telescopic rod (22) is away from the rotating rod (21), and the telescopic end of the electric telescopic rod (22) is mounted with an arc plate (23); A circular plate (24) is installed at one end of the rotating rod (21) away from the rotating disk (2), and a plurality of second slots (25) are evenly arranged on the outer side of the circular plate (24) along the circumferential direction. Sixth slide slots (26) are arranged on both end side walls of the second slots (25), and a second moving rod (28) is arranged inside the second slot (25). A sixth electric slider (27) is installed on the side wall of the second moving rod (28) close to the sixth slide slot (26), and the sixth electric slider (27) is slidably installed inside the sixth slide slot (26).
2. The high-efficiency wire take-up machine for metal wire production according to claim 1, characterized in that: A first slide groove (4) is provided on a side of the rotating disk (2) close to the mounting plate (1); a fixing ring (3) is installed on a side wall of the mounting plate (1); a sliding block (5) is installed on a side of the fixing ring (3) close to the rotating disk (2); the sliding block (5) is slidably installed inside the first slide groove (4); a first rotating motor (6) is installed on the side wall of the mounting plate (1); an output end of the first rotating motor (6) faces the rotating disk (2), and the output end of the first rotating motor (6) is connected to the center of the rotating disk (2).
3. The high-efficiency wire take-up machine for metal wire production according to claim 1, characterized in that: The wire guide mechanism comprises a wire drawing block (32), the wire drawing block (32) is movably mounted above the fixing rod (29), and a wire drawing hole is formed through the wire drawing block (32).
4. The high-efficiency wire take-up machine for metal wire production according to claim 1, characterized in that: A seventh slide groove (30) is horizontally opened at the top of the fixed rod (29) along the length direction of the fixed rod (29), and a seventh electric slider (31) is installed on the side of the wire pulling block (32) close to the seventh slide groove (30), and the seventh electric slider (31) is slidably installed inside the seventh slide groove (30).
5. The high-efficiency wire take-up machine for metal wire production according to claim 1, characterized in that: The auxiliary mechanism comprises a first moving rod (10) and a first fixed block (13); the first moving rod (10) is movably mounted on a side of the rotating disk (2) away from the mounting plate (1); the first fixed block (13) is movably mounted on the first moving rod (10); a first slot (14) is provided on the top of the first fixed block (13); both ends of the side wall of the first fixed block (13) close to the fixed rod (29) are horizontally provided with fifth sliding grooves (18); a fifth electric slider (19) is slidably mounted inside the fifth sliding groove (18); a clamping block (20) is mounted on a side of the fifth electric slider (19) away from the first fixed block (13); both ends of the side wall of the first fixed block (13) away from the fixed rod (29) are horizontally provided with fourth sliding grooves (15); a fourth electric slider (16) is slidably mounted inside the fourth sliding groove (15); a shearing block (17) is mounted on a side of the fourth electric slider (16) away from the first fixed block (13).
6. The high-efficiency wire take-up machine for metal wire production according to claim 1, characterized in that: A second slide groove (8) is provided on a side of the rotating disk (2) away from the mounting plate (1); a second electric slider (9) is installed on an end of the first moving rod (10) close to the second slide groove (8); the second electric slider (9) is slidably installed inside the second slide groove (8); a third slide groove (11) is horizontally provided on the top of the first moving rod (10) along the length direction; a third electric slider (12) is installed on a side of the first fixed block (13) close to the third slide groove (11); the third electric slider (12) is slidably installed inside the third slide groove (11).