Shaping device for aluminum template
By designing a shaping device for aluminum templates, using components such as frames, support conveying rollers and adjustable pressing rollers, the problem of deformation of aluminum templates is solved, and efficient shaping, straightening and leveling of aluminum templates is achieved, reducing costs and energy consumption improve building quality.
Patent Information
- Application Number
- CN202420782631.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-16
AI Technical Summary
During the processing, aluminum formwork is deformed due to extrusion and heat imbalance, which affects its use and building quality. The existing plastic shaping methods are not convenient to achieve the shaping, straightening and leveling of the formwork.
A shaping device including a frame, a support conveyor roller, a sprocket, a motor, a feed guide roller, an upper press roller and a non-powered floating roller are designed to achieve the alignment and alignment of the aluminum formwork through chain transmission and adjustable structure. Flat, using manual and automatic adjustment of pressure rollers, digital position displays, limit sensors and guide rods and other components to ensure adaptability and extrusion pressure adjustment of different specification templates.
The shaping, straightening and leveling of aluminum formwork is effectively realized, which reduces manufacturing costs and energy consumption, improves the passing of short boards, and avoids excessive deformation of the formwork under the action of pressing rollers, ensuring building quality.
Smart Images
Figure CN222268274U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum template processing, in particular to a shaping device used for aluminum templates. Background Art
[0002] The full name of aluminum formwork is aluminum alloy formwork for construction. It is a new generation of formwork system after wooden formwork and steel formwork. Aluminum formwork is designed according to the module, produced by special equipment, and can be freely combined according to different structural dimensions. Aluminum alloy formwork is made of aluminum alloy profiles as the main material. It is a formwork suitable for concrete engineering through mechanical processing and welding processes. It is designed according to the module and is composed of panels, ribs, main profiles, plane formwork, corner formwork, and early disassembly device. In the production process of aluminum formwork, sawing, punching, milling, welding and other operations are required. During the processing, aluminum formwork often deforms due to extrusion and uneven heating, which makes it inconvenient to use and install aluminum formwork, and will further affect the quality of the building.
[0003] Therefore, after the aluminum formwork is welded, the bending and protruding deformations need to be shaped. Utility Model Content
[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a shaping device for aluminum templates to solve the problems raised in the above-mentioned background technology, which can achieve the shaping, straightening and leveling of the aluminum templates, and the templates have good passability during the shaping process.
[0005] In order to solve the above technical problems, the shaping device for aluminum templates provided by the utility model includes a frame, a plurality of supporting and conveying rollers connected to the frame, at least one sprocket connected to one end of each supporting and conveying roller, a motor connected to the frame, and a driving sprocket connected to the output shaft of the motor; the sprockets of adjacent supporting and conveying rollers are connected by chains, and the driving sprocket is connected to a sprocket of one of the supporting and conveying rollers by chain transmission; it also includes a feed guide roller connected to the frame, a plurality of upper pressure rollers connected to the frame, and a plurality of unpowered floating rollers connected to the frame; the distance between the feed guide roller, the upper pressure roller and the supporting and conveying roller can be adjusted; at least one upper pressure roller is staggered with the supporting and conveying roller.
[0006] As a further improved technical solution, the utility model provides a shaping device for aluminum templates, wherein the feed guide roller has at least a first worm gear screw lift connected to one side of the frame, a second worm gear screw lift connected to the other side of the frame, a first connecting rod connected to the worm of the first worm gear screw lift and the worm of the second worm gear screw lift at both ends, a hand wheel connected to the worm of the first worm gear screw lift, a first guide roller suspension plate slidably connected to the frame and connected to the lower end of the first screw of the first worm gear screw lift, and a first guide roller suspension plate connected to the frame. A second guide roller suspension plate slidably connected to the frame and connected to the lower end of the second screw of the second worm gear screw lift, a first guide block slidably connected to the frame and slidably connected to the first guide roller suspension plate through two connecting rods, a first spring located between the first guide roller suspension plate and the first guide block, a second guide block slidably connected to the frame and slidably connected to the second guide roller suspension plate through two connecting rods, a second spring located between the second guide roller suspension plate and the second guide block, and rollers connected to the first guide block and the second guide block through bearings at both ends.
[0007] On the basis of the above-mentioned improvement scheme, as a further improvement technical scheme, the utility model provides a shaping device for aluminum templates, wherein the feed guide roller also has a first digital position display connected to the first worm gear screw lifter.
[0008] As a further improved technical solution, the utility model provides a shaping device for aluminum templates, wherein the upper pressure roller includes at least one manually adjustable pressure roller and an automatically adjustable pressure roller; the manually adjustable pressure roller has at least a third worm gear screw lift connected to one side of the frame, a fourth worm gear screw lift connected to the other side of the frame, a second connecting rod whose two ends are respectively connected to the worm of the third worm gear screw lift and the worm of the fourth worm gear screw lift, a second hand wheel connected to the third worm gear screw lift, a third guide block slidably connected to the frame and connected to the lower end of the screw of the third worm gear screw lift, and a fourth guide block slidably connected to the frame and connected to the lower end of the screw of the fourth worm gear screw lift. , a second roller whose two ends are connected to the third guide block and the fourth guide block by bearings respectively; the automatically adjusting pressure roller at least has a fifth worm gear screw lift connected to one side of the frame, a sixth worm gear screw lift connected to the other side of the frame, a first servo motor connected to the worm transmission of the fifth worm gear screw lift, a second servo motor connected to the worm transmission of the sixth worm gear screw lift, a fifth guide block slidably connected to the frame and connected to the lower end of the screw of the fifth worm gear screw lift, a sixth guide block slidably connected to the frame and connected to the lower end of the screw of the sixth worm gear screw lift, and a third roller whose two ends are connected to the fifth guide block and the sixth guide block by bearings respectively.
[0009] On the basis of the above-mentioned improvement scheme, as a further improvement technical scheme, the shaping device for aluminum templates provided by the utility model, the manually adjustable pressure roller also has a second digital position display connected to the third worm gear screw lifter.
[0010] On the basis of the aforementioned improvement scheme, as a further improvement technical scheme, the utility model provides a shaping device for aluminum templates, wherein the automatic adjustment roller also has limit position sensors respectively connected to the frame and used to limit the moving positions of the fifth guide block and the sixth guide block respectively.
[0011] As a further improved technical solution, the utility model provides a shaping device for aluminum formwork, wherein the unpowered floating roller has at least a first fixed plate connected to one side of the frame, a second fixed plate connected to the other side of the frame, a floating roller whose two ends are slidably connected to the first fixed plate and the second fixed plate respectively through bearings, a third spring located between the floating roller and the first fixed plate, and a fourth spring located between the floating roller and the second fixed plate.
[0012] On the basis of the above-mentioned improvement scheme, as a further improvement technical scheme, the utility model provides a shaping device for aluminum formwork, wherein the unpowered floating roller also has a first adjustment block located between the frame and the first fixed plate, and a second adjustment block located between the frame and the second fixed plate.
[0013] As a further improved technical solution, the shaping device for aluminum templates provided by the utility model also includes a guide rod located between the supporting conveying roller and the upper pressure roller and connected to the frame.
[0014] The technical solution provided by the utility model is that the aluminum template enters from the end of the feed guide roller, and is repeatedly extruded by the support conveying roller and the upper pressure roller, and the unpowered floating roller and the upper pressure roller, so that the aluminum template is straightened and leveled. The unpowered floating roller can reduce the manufacturing cost and energy consumption, which is conducive to the passage of short boards. At the same time, the unpowered floating roller plays a supporting role to avoid excessive deformation of the template under the action of the upper pressure roller. The distance between the feed guide roller, the upper pressure roller and the support conveying roller can be adjusted to adapt to the production of aluminum templates of different specifications, and the extrusion force can also be adjusted. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the present application. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute an improper limitation on the present invention. In the accompanying drawings:
[0016] Figure 1 It is a three-dimensional structural schematic diagram of one of the viewing directions of the shaping device for the aluminum template in the embodiment;
[0017] Figure 2 It is a three-dimensional structural schematic diagram of the second viewing direction of the shaping device for the aluminum template in the embodiment;
[0018] Figure 3 It is a schematic diagram of the main structure of the shaping device for the aluminum template in the embodiment;
[0019] Figure 4 is a schematic structural diagram of a feed guide roller in an embodiment;
[0020] Figure 5 is a schematic structural diagram of a manually adjustable pressure roller in an embodiment;
[0021] Figure 6 is a schematic structural diagram of the automatic adjustment pressure roller in the embodiment;
[0022] Figure 7 is a schematic structural diagram of an unpowered floating roller in an embodiment; DETAILED DESCRIPTION
[0023] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings.
[0024] like Figures 1 to 3 The shaping device for aluminum template shown in the figure comprises a frame 1, a plurality of supporting conveying rollers 2 connected to the frame 1, at least one sprocket 3 connected to one end of each supporting conveying roller 2, a motor 4 connected to the frame 1, a driving sprocket 5 connected to the output shaft of the motor 4, a feed guide roller 6 connected to the frame 1, a plurality of upper pressure rollers 7 connected to the frame 1, and a plurality of non-powered floating rollers 8 connected to the frame 1. The sprockets 3 of adjacent supporting conveying rollers 2 are connected by a chain, and the driving sprocket 5 is connected to a sprocket of one of the supporting conveying rollers 2 by chain transmission; the distances between the feed guide roller 6, the upper pressure roller 7 and the supporting conveying roller 2 can be adjusted; at least one upper pressure roller 7 is arranged in a staggered manner with the supporting conveying roller 2.
[0025] The upper pressure roller 7 and the supporting conveying roller 2 are staggered and arranged in a herringbone shape. During operation, the aluminum template enters from the end of the feed guide roller 6, and is straightened and leveled after repeated extrusion between the supporting conveying roller 2 and the upper pressure roller 7, and repeated extrusion between the unpowered floating roller 8 and the upper pressure roller 7. If too many supporting conveying rollers 2 are set, the leveling effect will be unsatisfactory, and the manufacturing cost and energy consumption will increase. However, if the distance between adjacent supporting conveying rollers 2 is too large, the passability of the short board will be poor. By setting the unpowered floating roller 8 between two adjacent supporting conveying rollers 2, the manufacturing cost and energy consumption can be reduced, which is conducive to the passage of the short board. At the same time, the unpowered floating roller 8 plays a supporting role to prevent the template from being excessively deformed under the action of the upper pressure roller 7. The distance between the feed guide roller 6, the upper pressure roller 7 and the supporting conveying roller 2 can be adjusted to adapt to the production of aluminum templates of different specifications, and the extrusion force can also be adjusted.
[0026] As one example, Figure 4 As shown (please combine Figure 1 , Figure 2), on the basis of the aforementioned basic scheme, the shaping device for aluminum formwork provided by the utility model, the feed guide roller 6 at least has a first worm gear screw lift 9 connected to one side of the frame 1, a second worm gear screw lift 10 connected to the other side of the frame 1, a first connecting rod 13 whose two ends are respectively connected to the worm of the first worm gear screw lift 9 and the worm of the second worm gear screw lift 10, a hand wheel connected to the worm of the first worm gear screw lift 9, a first guide roller suspension plate 14 slidably connected to the frame 1 and connected to the lower end of the first screw 11 of the first worm gear screw lift 9, and a first guide roller suspension plate 14 slidably connected to the frame 1 and A second guide roller suspension plate 15 connected to the lower end of the second screw 12 of the second worm gear screw lift 10, a first guide block 16 slidably connected to the frame 1 and slidably connected to the first guide roller suspension plate 14 through two connecting rods, a first spring 17 located between the first guide roller suspension plate 14 and the first guide block 16, a second guide block 18 slidably connected to the frame 1 and slidably connected to the second guide roller suspension plate 15 through two connecting rods, a second spring 19 located between the second guide roller suspension plate 15 and the second guide block 18, and a roller 20 connected to the first guide block 16 and the second guide block 18 at both ends through bearings. The connecting rod 13 drives the worms of the first worm gear screw lift 9 and the second worm gear screw lift 10 to rotate synchronously, so that the screws of the first worm gear screw lift 9 and the second worm gear screw lift 10 are lifted and lowered synchronously. The first guide block 16 is connected to the first guide roller suspension plate 14 through two connecting rods, and the two connecting rods are connected to the first guide roller suspension plate 14 by sliding, so that the first guide block 16 can float. The second guide block 18 is connected to the second guide roller suspension plate 15 through two connecting rods, and the two connecting rods are connected to the second guide roller suspension plate 15 by sliding, so that the second guide block 18 can float. In addition, the first spring 17 and the second spring 19 can make the roller 20 float. The floating of the roller 20 makes the feeding smoother.
[0027] As one example, Figure 4 As shown, based on the above scheme, the shaping device for aluminum template provided by the utility model, the feed guide roller 6 also has a first digital position display 42 connected to the first worm screw elevator 9. The digital position display 42 can reflect the distance between the roller 20 and the supporting conveyor roller 2, so as to facilitate the adjustment of the height of the roller 20 according to the thickness of the template.
[0028] As one example, Figure 5 As shown (please combine Figure 1 , Figure 2), on the basis of the above-mentioned basic scheme, the utility model provides a shaping device for aluminum templates, wherein the upper pressure roller 7 includes at least one manually adjustable pressure roller 21 and an automatically adjustable pressure roller 22; the manually adjustable pressure roller 21 at least has a third worm gear screw lift 23 connected to one side of the frame 1, a fourth worm gear screw lift 24 connected to the other side of the frame 1, a second connecting rod 25 connected to the worm of the third worm gear screw lift 23 and the worm of the fourth worm gear screw lift 24 at both ends, a second hand wheel 26 connected to the third worm gear screw lift 23, a third guide block 27 connected to the frame 1 in a sliding manner and connected to the lower end of the screw of the third worm gear screw lift 23, a fourth guide block 28 connected to the frame 1 in a sliding manner and connected to the lower end of the screw of the fourth worm gear screw lift 24, and a second roller 29 connected to the third guide block 27 and the fourth guide block 28 at both ends through bearings. Figure 6 As shown, the automatically adjusting pressure roller 22 has at least a fifth worm gear screw lift 30 connected to one side of the frame 1, a sixth worm gear screw lift 31 connected to the other side of the frame 1, a first servo motor 32 connected to the worm transmission of the fifth worm gear screw lift 30, a second servo motor 33 connected to the worm transmission of the sixth worm gear screw lift 31, a fifth guide block 34 connected to the frame 1 for sliding connection and to the lower end of the screw of the fifth worm gear screw lift 30, a sixth guide block 35 connected to the frame 1 for sliding connection and to the lower end of the screw of the sixth worm gear screw lift 31, and a third roller 36 connected to the fifth guide block 34 and the sixth guide block 35 at both ends through bearings respectively.
[0029] The second connecting rod 25 drives the worms of the third worm gear screw lift 23 and the fourth worm gear screw lift 24 to rotate synchronously, so that the screws of the third worm gear screw lift 23 and the fourth worm gear screw lift 24 are synchronously lifted and lowered, so that the two ends of the second roller 29 are synchronously lifted and lowered. The manually adjustable pressure roller 21 is set at a position with less adjustment frequency, and the automatically adjustable pressure roller 22 is set at a position with more adjustment frequency.
[0030] As one example, Figure 5As shown, on the basis of the above scheme, the shaping device for aluminum template provided by the utility model, the manually adjustable pressure roller 21 also has a second digital position display 43 connected to the third worm screw elevator 23. The automatically adjustable pressure roller 22 also has a limit position sensor 45 respectively connected to the frame 1 and used to limit the moving position of the fifth guide block 34 and the sixth guide block 35. The second digital position display 43 can reflect the distance between the second roller 29 and the supporting conveying roller 2, so as to facilitate the adjustment of the height of the second roller 29 according to the thickness of the template. The two limit position sensors 45 are respectively connected to the first servo motor 32 and the second servo motor 33 to limit the limit position of the adjustment of the second roller 29 and play a protective role.
[0031] As one example, Figure 7 As shown (please combine Figure 1 , Figure 2 ), on the basis of the aforementioned basic scheme, the utility model provides a shaping device for aluminum formwork, wherein the unpowered floating roller 8 has at least a first fixed plate 37 connected to one side of the frame 1, a second fixed plate 38 connected to the other side of the frame 1, a floating roller 39 whose two ends are slidingly connected to the first fixed plate 37 and the second fixed plate 38 respectively through bearings, a third spring located between the floating roller 39 and the first fixed plate 37, a fourth spring 40 located between the floating roller 39 and the second fixed plate 38, a first adjustment block located between the frame 1 and the first fixed plate 37, and a second adjustment block 44 located between the frame 1 and the second fixed plate 38.
[0032] Under the action of the third spring and the fourth spring 40, the floating roller 39 can float up and down, adapt to different extrusion forces, and has a buffering effect.
[0033] As one example, Figures 1 to 3 As shown, on the basis of the above basic scheme, the shaping device for aluminum template provided by the utility model further includes a guide rod 41 located between the supporting conveying roller 2 and the upper pressing roller 7 and connected to the frame 1. The guide rod 41 ensures that the running track of the template does not deviate during the feeding and leveling process.
[0034] The above description is only the preferred embodiment of the utility model, and does not limit the utility model in any way. For those skilled in the art, the utility model can be modified and changed in various ways. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A shaping device for an aluminum formwork, comprising a frame (1), a plurality of support conveying rollers (2) connected to the frame (1), at least one sprocket (3) connected to one end of each support conveying roller (2), a motor (4) connected to the frame (1), and a driving sprocket (5) connected to an output shaft of the motor (4); the sprockets (3) of adjacent support conveying rollers (2) are connected by a chain, and the driving sprocket (5) is connected to a sprocket of one of the support conveying rollers (2) by a chain transmission; characterized in that: It also includes a feed guide roller (6) connected to the frame (1), a plurality of upper pressure rollers (7) connected to the frame (1), and a plurality of unpowered floating rollers (8) connected to the frame (1); the distances between the feed guide roller (6), the upper pressure roller (7) and the supporting conveying roller (2) are adjustable; and at least one upper pressure roller (7) is arranged in an offset manner with the supporting conveying roller (2).
2. The shaping device for aluminum formwork according to claim 1, characterized in that: The feed guide roller (6) comprises at least a first worm gear screw lift (9) connected to one side of the frame (1), a second worm gear screw lift (10) connected to the other side of the frame (1), a first connecting rod (13) having two ends respectively connected to the worm of the first worm gear screw lift (9) and the worm of the second worm gear screw lift (10), a hand wheel connected to the worm of the first worm gear screw lift (9), a first guide roller hanging plate (14) slidably connected to the frame (1) and connected to the lower end of the first screw (11) of the first worm gear screw lift (9), and a second guide roller hanging plate (14) slidably connected to the frame (1) and connected to the second screw of the second worm gear screw lift (10). a second guide roller suspension plate (15) connected to the lower end of the guide roller suspension plate (12); a first guide block (16) slidably connected to the frame (1) and slidably connected to the first guide roller suspension plate (14) via two connecting rods; a first spring (17) located between the first guide roller suspension plate (14) and the first guide block (16); a second guide block (18) slidably connected to the frame (1) and slidably connected to the second guide roller suspension plate (15) via two connecting rods; a second spring (19) located between the second guide roller suspension plate (15) and the second guide block (18); and a roller (20) having two ends respectively connected to the first guide block (16) and the second guide block (18) via bearings.
3. The shaping device for aluminum formwork according to claim 2, characterized in that: The feed guide roller (6) also has a first digital position display (42) connected to the first worm gear screw elevator (9).
4. The shaping device for aluminum formwork according to claim 1, characterized in that: The upper pressure roller (7) comprises at least one manually adjustable pressure roller (21) and an automatically adjustable pressure roller (22); the manually adjustable pressure roller (21) comprises at least a third worm gear screw lift (23) connected to one side of the frame (1), a fourth worm gear screw lift (24) connected to the other side of the frame (1), a second connecting rod (25) connected at both ends to the worm of the third worm gear screw lift (23) and the worm of the fourth worm gear screw lift (24), a second hand wheel (26) connected to the third worm gear screw lift (23), a third guide block (27) slidably connected to the frame (1) and connected to the lower end of the screw of the third worm gear screw lift (23), a fourth guide block (28) slidably connected to the frame (1) and connected to the lower end of the screw of the fourth worm gear screw lift (24), and two ends of the fourth guide block (28) connected to the third guide block (27) through bearings. ) and a second roller (29) connected to a fourth guide block (28); the automatically adjustable pressure roller (22) comprises at least a fifth worm gear screw lift (30) connected to one side of the frame (1), a sixth worm gear screw lift (31) connected to the other side of the frame (1), a first servo motor (32) connected to the worm of the fifth worm gear screw lift (30), a second servo motor (33) connected to the worm of the sixth worm gear screw lift (31), a fifth guide block (34) connected to the frame (1) in a sliding manner and connected to the lower end of the screw of the fifth worm gear screw lift (30), a sixth guide block (35) connected to the frame (1) in a sliding manner and connected to the lower end of the screw of the sixth worm gear screw lift (31), and a third roller (36) connected to the fifth guide block (34) and the sixth guide block (35) at both ends through bearings.
5. The shaping device for aluminum formwork according to claim 4, characterized in that: The manually adjustable pressure roller (21) also has a second digital position display (43) connected to the third worm gear screw lift (23).
6. The shaping device for aluminum formwork according to claim 4, characterized in that: The automatically adjustable pressure roller (22) also has limit position sensors (45) respectively connected to the frame (1) and used to limit the moving positions of the fifth guide block (34) and the sixth guide block (35).
7. The shaping device for aluminum formwork according to claim 1, characterized in that: The unpowered floating roller (8) comprises at least a first fixed plate (37) connected to one side of the frame (1), a second fixed plate (38) connected to the other side of the frame (1), a floating roller (39) having two ends slidably connected to the first fixed plate (37) and the second fixed plate (38) respectively via bearings, a third spring located between the floating roller (39) and the first fixed plate (37), and a fourth spring (40) located between the floating roller (39) and the second fixed plate (38).
8. The shaping device for aluminum formwork according to claim 7, characterized in that: The unpowered floating roller (8) further comprises a first positioning block located between the frame (1) and the first fixed plate (37), and a second positioning block (44) located between the frame (1) and the second fixed plate (38).
9. The shaping device for aluminum formwork according to claim 1, characterized in that: It also includes a guide rod (41) located between the supporting conveying roller (2) and the upper pressing roller (7) and connected to the frame (1).