Hydraulic swing type plate shearing machine
Through the automatic push and pressing function of the hydraulic swing shearing machine, the problems of poor feeding accuracy and high working strength in the existing technology are solved, and safe, efficient shearing and convenient collection of the boards are achieved.
Patent Information
- Application Number
- CN202421115169.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The existing swing shearing machines have poor feeding accuracy, high work intensity for workers and safety hazards, making it inconvenient to collect the board after shearing.
A hydraulic swing shearing machine is designed, using a PLC controller to drive the motor and hydraulic system to realize automatic push and compaction of the board, and facilitate the collection of the board by tilting the board.
It reduces worker intensity, improves operational safety, and simplifies the board collection process, improving shear efficiency and safety.
Smart Images

Figure CN222268803U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate shearing machines, in particular to a hydraulic swing type plate shearing machine. Background Art
[0002] Shearing machine is a machine that uses one blade to make a reciprocating linear motion relative to another blade to shear the plate. It uses the moving upper blade and the fixed lower blade, and adopts a reasonable blade gap to apply shear force to metal plates of various thicknesses, so that the plates are broken and separated according to the required size.
[0003] Compared with ordinary shearing machines, swing shearing machines mostly use oblique blade shearing. They are widely used due to their simple structure, low failure rate, high shearing efficiency and no bowing, warping or twisting of the plates after shearing. However, the feeding of swing shearing machines is generally done manually by workers, with poor accuracy and high workload. The plates are pressed only during shearing, which is dangerous. The sheared plates fall into the inside of the shearing machine, requiring workers to enter the inside of the shearing machine to pick them up after shearing, which is inconvenient. Therefore, we propose a hydraulic swing shearing machine. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a hydraulic swing shearing machine, which can reduce the work intensity by automatically pushing the plate, and can also press the plate when pushing the plate to improve safety. At the same time, it is convenient to collect the cut plates, which can effectively solve the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hydraulic swing shearing machine, comprising a workbench, a shearing mechanism and a push mechanism;
[0006] Workbench: The front side of the upper end is connected with a front plate by bolts, the lower end of the front plate is hinged with a baffle by hinges, and a material discharge plate is provided at the front end of the workbench;
[0007] Shearing mechanism: It is arranged at the rear side of the inner part of the workbench;
[0008] Push plate mechanism: it includes a slide groove, a screw rod, a rubber plate, a push plate and a second slider. The front ends of the inner walls on the left and right sides of the workbench are provided with slide grooves, and the front and rear inner walls of the slide grooves are rotatably connected with screw rods. The middle part of the screw rods is threadedly connected with a second slider. The second slider is respectively slidably connected to the inside of the adjacent slide grooves. The left and right ends of the discharge plate are provided with avoidance openings, and the upper ends of the second slider pass through the adjacent avoidance openings respectively. A push plate is connected between the rear side surfaces of the upper end of the second slider by bolts, and the rear side surface of the push plate is connected with a rubber plate by bolts. The lower end of the rubber plate contacts the upper surface of the discharge plate, and the plate is automatically pushed to reduce the work intensity. The plate can also be pressed when pushing the plate to improve safety and facilitate the collection of the cut plates.
[0009] Furthermore, it also includes a PLC controller, which is arranged on the left side of the workbench, and the input end of the PLC controller is electrically connected to an external power supply to control the electrical appliances of the device.
[0010] Furthermore, the push plate mechanism also includes a motor, and the rear side surface of the slide groove is fixedly connected to the motor, the output shaft of the motor is fixedly connected to the adjacent screw rod, and the input end of the motor is electrically connected to the output end of the PLC controller to drive the adjacent screw rod to rotate.
[0011] Furthermore, the shearing mechanism includes a tool holder, a blade, a support rod and a hydraulic cylinder. The tool holder is rotatably connected to the rear side of the interior of the workbench, and the blade is connected to the front side of the tool holder by bolts. The blade is located on the rear side of the material discharge plate. A support rod is provided at the upper end of the interior of the workbench, and the left and right ends of the support rod are rotatably connected to the hydraulic cylinder. The telescopic ends of the hydraulic cylinder are rotatably connected to the rear side of the tool holder through a rotating seat, and the liquid inlet of the hydraulic cylinder is connected to the liquid outlet of the external oil pump to achieve plate shearing.
[0012] Furthermore, the shearing mechanism also includes a spring, a clamping column, a connecting plate and a hydraulic cylinder. The top wall of the workbench is fixedly connected with an evenly distributed hydraulic cylinder. A connecting plate is fixedly connected between the lower ends of the telescopic ends of the hydraulic cylinder. The middle part of the connecting plate is slidably connected with evenly distributed clamping columns. The outside of the lower ends of the clamping columns are sleeved with springs. The clamping columns are located on the rear side of the upper end of the discharge plate. The springs are located between the lower end of the clamping column and the connecting plate. The liquid inlet of the hydraulic cylinder is connected to the liquid outlet of the external oil pump to achieve compression of the plate during shearing.
[0013] Furthermore, the shearing mechanism also includes a clamping assembly, which includes a clamping wheel, a sliding frame, a sliding rod, a slider 1 and an adjusting nut. The middle part of the workbench is fixedly connected with a sliding rod symmetrically distributed front and back, and the sliding rods are slidably connected with evenly distributed sliders 1. The interior of the sliders 1 is slidably connected with the sliding frame, and the relative inner side surfaces of the lower end of the sliding frame are rotatably connected with a rotating shaft. The middle part of the rotating shaft is fixedly sleeved with a clamping wheel, and the sliders 1 are located at the front side of the upper end of the material discharge plate. The adjusting nuts are rotatably connected to the upper surface of the slider 1, and the upper ends of the adjusting nuts are respectively threadedly connected to the middle part of the upper end of the adjacent sliding frame to achieve clamping of the plate when not sheared.
[0014] Furthermore, a collecting plate is fixedly connected to the lower end of the interior of the workbench, and the rear side of the collecting plate is located at the rear end of the blade. The front side of the workbench is hinged with cabinet doors that are symmetrically distributed on the left and right through hinges to facilitate collection after cutting.
[0015] Compared with the prior art, the beneficial effects of the utility model are: the hydraulic swing shearing machine has the following advantages:
[0016] 1. The worker places the sheet on the upper surface of the discharge plate, aligns the rear end of the sheet with the rubber plate, and then turns on the motor through the PLC controller. The output shaft of the motor drives the adjacent screw rod to rotate at the same time, and the screw rod drives the adjacent slider 2 to slide backward inside the slide groove. The rubber plate and the push plate both move backward, pushing the sheet to the shearing position, realizing automatic push plate, and reducing the work intensity of the workers.
[0017] 2. When the plate is pushed to the lower end of the slider, slide the slider between the slide bars so that the clamping wheels are located on the left and right sides of the plate respectively. Then, turn the adjusting nut, the sliding frame slides downward, and the outer arc surface of the clamping wheel contacts the upper surface of the plate, so as to achieve clamping of plates of any size before shearing. After the plate is pushed to the appropriate position, the motor is turned off, the rubber plate no longer moves, the telescopic end of the hydraulic cylinder extends out, the connecting plate and the clamping column descend, the lower end of the clamping column contacts the upper surface of the plate, and the spring contracts to avoid deformation caused by excessive clamping of the plate or failure of the hydraulic cylinder, so as to achieve clamping of the plate when shearing.
[0018] 3. The cut boards fall to the upper end of the collecting plate due to gravity. The rear end of the collecting plate is an inclined surface, which slows down the sliding speed of the boards and reduces the force of damage to the cut boards. When the cutting of the boards is completed, open the cabinet door and take out the boards, which is convenient and safe. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0021] Figure 3 This is an enlarged structural diagram of point A of the utility model.
[0022] In the figure: 1 workbench, 2 shearing mechanism, 21 tool holder, 22 blade, 23 spring, 24 clamping column, 25 support rod, 26 connecting plate, 27 hydraulic cylinder 1, 28 hydraulic cylinder 2, 29 clamping assembly, 291 clamping wheel, 292 sliding frame, 293 sliding rod, 294 slider 1, 295 adjusting nut, 3 collecting plate, 4 push plate mechanism, 41 motor, 42 slide groove, 43 screw rod, 44 rubber plate, 45 push plate, 46 slider 2, 5 PLC controller, 6 cabinet door, 7 front plate, 8 baffle plate, 9 unloading plate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-3 , This embodiment provides a technical solution: a hydraulic swing shearing machine, including a workbench 1, a shearing mechanism 2 and a push plate mechanism 4;
[0025] Workbench 1: The front side of the upper end thereof is connected with a front plate 7 by bolts, the lower end of the front plate 7 is hinged with a baffle 8 by hinges, the front end of the workbench 1 is provided with a material discharge plate 9, the lower end of the inner part of the workbench 1 is fixedly connected with a collecting plate 3, the rear side of the collecting plate 3 is located at the rear end of the blade 22, and the front side of the workbench 1 is hinged with cabinet doors 6 symmetrically distributed on the left and right by hinges;
[0026] Shearing mechanism 2: It is arranged at the rear side of the interior of the workbench 1. The shearing mechanism 2 includes a tool holder 21, a blade 22, a support rod 25 and a hydraulic cylinder 28. The rear side of the interior of the workbench 1 is rotatably connected with the tool holder 21. The front side of the tool holder 21 is connected with the blade 22 by bolts. The blade 22 is located at the rear side of the unloading plate 9. The upper end of the interior of the workbench 1 is provided with a support rod 25. The left and right ends of the support rod 25 are both rotatably connected with the hydraulic cylinder 28. The telescopic ends of the hydraulic cylinder 28 are both connected to the rear side of the tool holder 21. The liquid inlet of the second hydraulic cylinder 28 is connected with the liquid outlet of the external oil pump by rotating the rotating seat. The sheared sheet falls to the upper end of the collecting plate 3 due to gravity. The rear end of the collecting plate 3 is an inclined surface, which slows down the sliding speed of the sheet and reduces the strength of the sheared sheet to be damaged. When the shearing of the sheet is completed, the cabinet door 6 is opened to take out the sheet, which is convenient and safe. The telescopic end of the second hydraulic cylinder 28 extends to push the knife holder 21 to rotate clockwise, and the blade 22 rotates synchronously to shear the sheet.
[0027] The shearing mechanism 2 also includes a spring 23, a clamping column 24, a connecting plate 26 and a hydraulic cylinder 27. The top wall of the workbench 1 is fixedly connected with uniformly distributed hydraulic cylinders 27. A connecting plate 26 is fixedly connected between the lower ends of the telescopic ends of the hydraulic cylinders 27. The middle part of the connecting plate 26 is slidably connected with uniformly distributed clamping columns 24. The outer parts of the lower ends of the clamping columns 24 are sleeved with springs 23. The clamping columns 24 are all located at the rear side of the upper end of the unloading plate 9. The spring 23 is located between the lower end of the clamping column 24 and the connecting plate 26. The liquid inlet of the hydraulic cylinder 27 is connected to the liquid outlet of the external oil pump. The shearing mechanism 2 also includes a clamping assembly 29, which includes a clamping wheel 291, a sliding frame 292, a sliding rod 293, a sliding block 294 and an adjusting nut 295. The middle part of the workbench 1 is fixedly connected with sliding rods 293 symmetrically distributed in front and back, and sliding blocks 294 are evenly distributed between the sliding rods 293. The interior of the sliding block 294 is slidably connected with the sliding frame 292, and the relative inner side surface of the lower end of the sliding frame 292 A rotating shaft is rotatably connected between them, and a clamping wheel 291 is fixedly sleeved in the middle of the rotating shaft. The slider 294 is located at the front side of the upper end of the discharge plate 9, and the adjusting nut 295 is rotatably connected to the upper surface of the slider 294. The upper end of the adjusting nut 295 is respectively threadedly connected with the middle part of the upper end of the adjacent sliding frame 292. When the plate is pushed to the lower end of the slider 294, the slider 294 is slid between the slide rods 293 so that the clamping wheel 291 is located on the left and right sides of the plate, and then the adjusting nut is screwed. 295, the sliding frame 292 slides downward, the outer arc surface of the pressing wheel 291 contacts the upper surface of the plate, and the plate of any size is pressed before shearing. After the plate is pushed to the appropriate position, the motor 41 is turned off, the rubber plate 44 no longer moves, the telescopic end of the hydraulic cylinder 27 extends, the connecting plate 26 and the pressing column 24 descend, the lower end of the pressing column 24 contacts the upper surface of the plate, and the spring 23 contracts to avoid excessive pressing of the plate to cause deformation or failure of the hydraulic cylinder 27, so as to achieve pressing of the plate when shearing;
[0028] Push plate mechanism 4: It includes a slide groove 42, a screw rod 43, a rubber plate 44, a push plate 45 and a second slider 46. The front ends of the inner walls on the left and right sides of the workbench 1 are provided with a slide groove 42, and the inner walls on the front and rear sides of the slide groove 42 are rotatably connected with a screw rod 43. The middle part of the screw rod 43 is threadedly connected with a second slider 46. The second slider 46 is respectively slidably connected to the inside of the adjacent slide groove 42. The left and right ends of the discharge plate 9 are provided with avoidance openings. The upper ends of the second slider 46 pass through the adjacent avoidance openings. The rear side surfaces of the upper ends of the second slider 46 are connected with a push plate 45 by bolts. The rear side surface of the push plate 45 is connected with a rubber plate 44 by bolts. The lower end of the rubber plate 44 is connected to the upper surface of the discharge plate 9. Surface contact, the push plate mechanism 4 also includes a motor 41, the rear side of the slide 42 is fixedly connected with the motor 41, the output shaft of the motor 41 is fixedly connected to the adjacent screw rod 43, the input end of the motor 41 is electrically connected to the output end of the PLC controller 5, the worker places the plate on the upper surface of the discharge plate 9, aligns the rear end of the plate with the rubber plate 44, and then turns on the motor 41 through the PLC controller 5, and the output shaft of the motor 41 simultaneously drives the adjacent screw rod 43 to rotate, and the screw rod 43 drives the adjacent slider 2 46 to slide backward inside the slide 42, and the rubber plate 44 and the push plate 45 both move backward to push the plate to the shear position, realizing automatic push plate, which reduces the work intensity of the workers.
[0029] Wherein: it also includes a PLC controller 5, which is arranged on the left side of the workbench 1, and the input end of the PLC controller 5 is electrically connected to an external power supply.
[0030] The working principle of a hydraulic swing shearing machine provided by the utility model is as follows: a worker places a plate on the upper surface of a discharge plate 9, aligns the rear end of the plate with a rubber plate 44, and then turns on the motor 41 through the PLC controller 5. The output shaft of the motor 41 simultaneously drives the adjacent screw rod 43 to rotate, and the screw rod 43 drives the adjacent slider 2 46 to slide backward inside the slide groove 42. The rubber plate 44 and the push plate 45 both move backward to push the plate to a shearing position, thereby realizing automatic plate pushing and reducing the work intensity of the workers. When the plate is pushed to the lower end of a slider 294, a slider 294 is slid between the slide bars 293 so that the clamping wheels 291 are respectively located on the left and right sides of the plate, and then the adjusting nut 295 is screwed, and the sliding frame 292 slides downward, and the outer arc surface of the clamping wheel 291 contacts the upper surface of the plate, thereby realizing automatic plate pushing. Now, for the compression of plates of any size before shearing, after the plates are pushed to the appropriate position, the motor 41 is turned off, the rubber plate 44 no longer moves, the telescopic end of the hydraulic cylinder 27 extends, the connecting plate 26 and the compression column 24 descend, the lower end of the compression column 24 contacts the upper surface of the plate, and the spring 23 contracts to avoid excessive compression of the plate to cause deformation or failure of the hydraulic cylinder 27, so as to achieve compression when the plate is sheared. Then the telescopic end of the hydraulic cylinder 28 extends to push the tool holder 21 to rotate clockwise, and the blade 22 rotates synchronously to shear the plate. The sheared plate falls to the upper end of the collecting plate 3 due to gravity. The rear end of the collecting plate 3 is an inclined surface, which slows down the sliding speed of the plate and reduces the force of damage to the sheared plate. When the shearing of the plate is completed, the cabinet door 6 is opened to take out the plate, which is convenient and safe.
[0031] It is worth noting that the PLC controller 5 disclosed in the above embodiment can use the FX3SA-30MR-CM controller, the motor 41 can use the 60M-01330F5-A17 motor, and the PLC controller 5 controls the external oil pump and the motor 41 using methods commonly used in the prior art.
[0032] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A hydraulic swing shearing machine, characterized in that: It comprises a workbench (1), a shearing mechanism (2) and a pushing mechanism (4); The workbench (1) has a front plate (7) connected to the front side of the upper end thereof by bolts, a baffle (8) is hingedly connected to the lower end of the front plate (7) by hinges, and a material discharge plate (9) is provided at the front end of the workbench (1); Shearing mechanism (2): it is arranged at the rear side of the interior of the workbench (1); The push plate mechanism (4) comprises a slide groove (42), a screw rod (43), a rubber plate (44), a push plate (45) and a second slider (46). The front ends of the inner walls on the left and right sides of the workbench (1) are provided with slide grooves (42). The inner walls on the front and rear sides of the slide grooves (42) are rotatably connected with screw rods (43). The middle part of the screw rods (43) is threadedly connected with a second slider (46). The second slider (46) is slidably connected to the inside of adjacent slide grooves (42). The left and right ends of the discharge plate (9) are provided with avoidance openings. The upper ends of the second slider (46) pass through the adjacent avoidance openings. The rear side surfaces of the upper ends of the second slider (46) are connected with a push plate (45) by bolts. The rear side surface of the push plate (45) is connected with a rubber plate (44) by bolts. The lower end of the rubber plate (44) contacts the upper surface of the discharge plate (9).
2. A hydraulic swing shearing machine according to claim 1, characterized in that: It also comprises a PLC controller (5), wherein the PLC controller (5) is arranged on the left side of the workbench (1), and an input end of the PLC controller (5) is electrically connected to an external power supply.
3. A hydraulic swing shearing machine according to claim 2, characterized in that: The push plate mechanism (4) further comprises a motor (41), the rear side surfaces of the slide grooves (42) are fixedly connected to the motors (41), the output shafts of the motors (41) are fixedly connected to adjacent screw rods (43), and the input ends of the motors (41) are electrically connected to the output ends of the PLC controllers (5).
4. A hydraulic swing shearing machine according to claim 1, characterized in that: The shearing mechanism (2) comprises a tool holder (21), a blade (22), a support rod (25) and a second hydraulic cylinder (28); the tool holder (21) is rotatably connected to the rear side of the workbench (1); the blade (22) is connected to the front side of the tool holder (21) by bolts; the blade (22) is located at the rear side of the material discharge plate (9); a support rod (25) is provided at the upper end of the workbench (1); the left and right ends of the support rod (25) are rotatably connected to the second hydraulic cylinder (28); the telescopic ends of the second hydraulic cylinder (28) are rotatably connected to the rear side of the tool holder (21) by a rotating seat; the liquid inlet of the second hydraulic cylinder (28) is connected to the liquid outlet of an external oil pump.
5. The hydraulic swing shearing machine according to claim 1, characterized in that: The shearing mechanism (2) further comprises a spring (23), a clamping column (24), a connecting plate (26) and a hydraulic cylinder one (27); the top wall of the workbench (1) is fixedly connected to uniformly distributed hydraulic cylinders one (27); a connecting plate (26) is fixedly connected between the lower ends of the telescopic ends of the hydraulic cylinders one (27); the middle part of the connecting plate (26) is slidably connected to uniformly distributed clamping columns (24); the outer parts of the lower ends of the clamping columns (24) are sleeved with springs (23); the clamping columns (24) are located at the rear side of the upper end of the discharge plate (9); the springs (23) are located between the lower ends of the clamping columns (24) and the connecting plate (26); and the liquid inlet of the hydraulic cylinder one (27) is connected to the liquid outlet of an external oil pump.
6. The hydraulic swing shearing machine according to claim 1, characterized in that: The shearing mechanism (2) further comprises a clamping assembly (29), the clamping assembly (29) comprising a clamping wheel (291), a sliding frame (292), a sliding rod (293), a sliding block (294) and an adjusting nut (295); the middle part of the workbench (1) is fixedly connected with sliding rods (293) symmetrically distributed front and rear; sliding blocks (294) evenly distributed are slidably connected between the sliding rods (293); the interiors of the sliding blocks (294) are slidably connected with the sliding frames (292); the relative inner side surfaces of the lower ends of the sliding frames (292) are rotatably connected with a rotating shaft; the middle part of the rotating shaft is fixedly sleeved with a clamping wheel (291); the sliding blocks (294) are located at the front side of the upper end of the material discharge plate (9); the adjusting nuts (295) are rotatably connected to the upper surfaces of the sliding blocks (294); and the upper ends of the adjusting nuts (295) are respectively threadedly connected to the middle parts of the upper ends of the adjacent sliding frames (292).
7. The hydraulic swing shearing machine according to claim 4, characterized in that: A collecting plate (3) is fixedly connected to the lower end of the interior of the workbench (1), the rear side of the collecting plate (3) is located at the rear end of the blade (22), and cabinet doors (6) symmetrically distributed on the left and right are hingedly connected to the front side of the workbench (1) via hinges.
Citation Information
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