Scrap collecting device for numerical control machine tool

Abstract

The utility model discloses a waste scrap collecting device for a numerical control machine tool, which comprises a mounting mechanism, a waste collecting mechanism and a spraying mechanism, the waste collecting mechanism and the spraying mechanism are arranged at the top of the mounting mechanism, the mounting mechanism comprises a mounting plate, and the top of the mounting plate is fixedly connected with the waste collecting mechanism; and a magnetic filter plate is rotationally connected to the upper part in the collecting box. The device has the advantages of being capable of recycling metal particles and efficient in dust removal, and the problems that due to the fact that a part of waste chip collecting devices cannot collect different types of waste chips in a classified mode, valuable metal chips and non-metal impurities are possibly mixed together, the cost and difficulty of follow-up resource recycling are increased, tiny dust cannot be effectively intercepted, and the service life of the device is prolonged are solved. The air in a working place is polluted, the emission limit value permitted by environmental protection regulations may be exceeded, and the health of employees is threatened.

Description

Technical Field

[0001] The utility model relates to the technical field of waste chip collection for numerically controlled machine tools, in particular to a waste chip collection device for numerically controlled machine tools. Background Art

[0002] CNC machine tools will generate various metal or other material cutting waste chips during the processing process. If these waste chips cannot be cleaned up in time and effectively, it will not only affect the working environment of the machine tool and increase safety hazards, but also may have an adverse effect on the quality of the workpiece, the accuracy of the machine tool and the life of the tool. Therefore, it is very important to design and equip a reasonable waste chip collection device to keep the CNC machine tool running efficiently, cleanly and safely.

[0003] Some waste collection devices are unable to classify and collect different types of waste, which may cause valuable metal debris to be mixed with non-metallic impurities, increasing the cost and difficulty of subsequent resource recovery. They may also be unable to effectively intercept tiny dust, causing it to escape into the environment, not only polluting the workplace air, but may also exceed the emission limits permitted by environmental regulations, posing a threat to employee health. Utility Model Content

[0004] The purpose of the utility model is to provide a waste chip collection device for CNC machine tools, which has the advantages of recyclable metal particles and efficient dust removal, and solves the problem that some waste chip collection devices are unable to classify and collect different types of waste chips, which may cause valuable metal debris to be mixed with non-metallic impurities, increasing the cost and difficulty of subsequent resource recovery, and may not be able to effectively intercept tiny dust, causing it to escape into the environment, not only polluting the air in the workplace, but also exceeding the emission limits permitted by environmental protection laws and regulations, posing a threat to employee health.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a waste chip collection device for a CNC machine tool, comprising a mounting mechanism and a waste material collection mechanism and a spray mechanism arranged on the top thereof, wherein the mounting mechanism comprises a mounting plate, and the top of the mounting plate is fixedly connected with the waste material collection mechanism:

[0006] The waste collection mechanism includes a collecting box, a magnetic filter plate is rotatably connected to the upper part of the collecting box, one end of the magnetic filter plate extends to the outside of the collecting box, an opening is provided on one side of the collecting box, a spring is fixedly connected between the opening and the magnetic filter plate, a scraper is slidably connected to the top of the magnetic filter plate, one side of the scraper is rotatably connected to an electric push rod, the electric push rod is fixedly arranged on one side of the collecting box, a discharge pipe is fixedly connected to the corresponding opening on one side of the collecting box, a processing bin is fixedly connected to the lower part of the collecting box, a sewage pipe is fixedly connected to the bottom of the processing bin, and the sewage pipe extends to the bottom of the collecting box.

[0007] As a preferred embodiment of the waste chip collection device for a CNC machine tool of the utility model, a mounting frame is fixedly connected to the top of the mounting plate, and the mounting frame is fixedly connected to the CNC machine tool via positioning bolts.

[0008] As a preferred waste chip collection device for CNC machine tools of the utility model, a cam is slidably connected to the bottom of the magnetic filter plate, a power motor is fixedly connected to one side of the collection box, and the output shaft of the power motor extends to the inside of the collection box and is fixedly connected to the inner wall of the cam.

[0009] As a preferred waste chip collection device for CNC machine tools of the utility model, one side of the collection box is fixedly connected to an air pump suction end, the air pump is fixedly arranged on the top of the mounting plate, the front side of the collection box is rotatably connected to a box door, and the front side of the box door is fixedly connected to a handle.

[0010] As a preferred waste chip collection device for CNC machine tools of the utility model, a spray mechanism is provided inside the processing chamber, and the spray mechanism includes spray pipes correspondingly arranged on the left and right sides of the inner wall of the processing chamber, and a plurality of nozzles are fixedly connected to the opposite side of the spray pipe.

[0011] As a preferred waste chip collection device for CNC machine tools of the utility model, one end of the spray pipe is fixedly connected to a connecting pipe, one end of the connecting pipe passes through the processing bin and the collection box and is fixedly connected to a diversion pipe, one side of the diversion pipe is fixedly connected to a water pump, and the diversion pipe and the bottom of the water pump are fixedly connected to a water tank.

[0012] As a preferred waste chip collection device for CNC machine tools of the utility model, the water pumping end of the water tank is fixedly connected to a water pumping pipe, one end of the water pumping pipe extends into the inside of the water tank, the top of the water tank is fixedly connected to a water filling pipe, and the bottom of one side of the water tank is fixedly connected to a drain pipe.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. The utility model uses a collection box as the main collection container for accommodating and temporarily storing various types of waste chips generated during the processing process. The magnetic filter plate can absorb ferromagnetic waste chips such as metal fragments such as iron and steel. The angle can be adjusted or cleaned through a rotating connection. The opening is arranged on one side of the collection box to form a relative position with the magnetic filter plate to allow dust to pass through. The metal debris can be adsorbed to the surface of the magnetic filter plate. When the metal debris on the surface of the magnetic filter plate collects to a certain volume, the operator can start the electric push rod, which drives the scraper to push the metal debris adsorbed on the top of the magnetic filter plate to the opening. The metal debris can be collected uniformly through the discharge pipe, and the processing bin can process the dust. The device can effectively separate ferromagnetic and non-ferromagnetic waste chips, reduce the burden of subsequent processing, and improve the efficiency of resource recovery. At the same time, the spray mechanism is used to improve the working environment and maintain the cleanliness of the equipment. The device design takes into account the automatic cleaning and discharge of waste chips, which helps to improve the automation level and work efficiency of machine tools.

[0015] 2. The utility model is provided with a spray mechanism inside the processing bin, which is mainly used to process the generated dust. Spray pipes are correspondingly arranged on the left and right sides of the inner wall of the processing bin. A plurality of nozzles are fixedly connected to each spray pipe, and the nozzles face the inside of the processing bin to spray water evenly and effectively to cover every corner of the processing bin. One end of the spray pipe is connected to the diversion pipe through a connecting pipe. The function of the diversion pipe is to disperse the high-pressure water flow from the water pump to a plurality of spray pipes to ensure a wide and uniform spray coverage. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional diagram of the utility model;

[0017] Figure 2 This is a rear view of the utility model;

[0018] Figure 3 It is a structural schematic diagram of the installation mechanism of the utility model;

[0019] Figure 4 It is a structural schematic diagram of the waste collection mechanism of the utility model;

[0020] Figure 5 It is a structural schematic diagram of the spray mechanism of the utility model.

[0021] In the figure: 1. installation mechanism; 101. installation plate; 102. installation frame; 2. waste collection mechanism; 201. collection box; 202. magnetic filter plate; 203. spring; 204. cam; 205. power motor; 206. scraper; 207. electric push rod; 208. discharge pipe; 209. processing bin; 210. sewage pipe; 211. air pump; 212. box door; 213. handle; 3. spray mechanism; 301. spray pipe; 302. nozzle; 303. connecting pipe; 304. diverter pipe; 305. water pump; 306. water tank; 307. water pump pipe; 308. water filling pipe; 309. drainage pipe. DETAILED DESCRIPTION

[0022] See also Figure 1-Figure 5 A waste chip collection device for a CNC machine tool comprises a mounting mechanism 1 and a waste material collection mechanism 2 and a spray mechanism 3 arranged on the top thereof. The mounting mechanism 1 comprises a mounting plate 101, and the waste material collection mechanism 2 is fixedly connected to the top of the mounting plate 101:

[0023] Furthermore, the waste collection mechanism 2 includes a collecting box 201, a magnetic filter plate 202 is rotatably connected to the upper part of the collecting box 201, one end of the magnetic filter plate 202 extends to the outside of the collecting box 201, an opening is provided on one side of the collecting box 201, a spring 203 is fixedly connected between the opening and the magnetic filter plate 202, a scraper 206 is slidably connected to the top of the magnetic filter plate 202, one side of the scraper 206 is rotatably connected to an electric push rod 207, the electric push rod 207 is fixedly set on one side of the collecting box 201, a discharge pipe 208 is fixedly connected to the corresponding opening on one side of the collecting box 201, a processing bin 209 is fixedly connected to the lower part of the collecting box 201, a sewage pipe 210 is fixedly connected to the bottom of the processing bin 209, and the sewage pipe 210 extends to the bottom of the collecting box 201.

[0024] The mounting plate 101 is used as a basic support structure. The mounting plate 101 is fixed at a suitable position on the CNC machine tool to provide a stable mounting platform for the waste collection mechanism 2 and the spray mechanism 3. The collection box 201 is used as a main collection container to accommodate and temporarily store various waste chips generated during the processing. The magnetic filter plate 202 can absorb ferromagnetic waste chips such as iron, steel and other metal fragments. The angle can be adjusted or cleaned by rotating the connection. The opening is set on one side of the collection box 201 to form a relative position with the magnetic filter plate 202 to allow dust to pass through. Metal debris can be adsorbed to the surface of the magnetic filter plate 202. When the magnetic filter plate 202 02 When the metal debris on the surface has collected to a certain volume, the operator can start the electric push rod 207, and the electric push rod 207 drives the scraper 206 to push the metal debris adsorbed on the top of the magnetic filter plate 202 to the opening. The metal debris can be collected uniformly through the discharge pipe 208, and the processing bin 209 can process the dust. The device can effectively separate ferromagnetic and non-ferromagnetic waste, reduce the burden of subsequent processing, and improve resource recovery efficiency. At the same time, the spray mechanism 3 is used to improve the working environment and maintain the cleanliness of the equipment. The device design takes into account the automatic cleaning and discharge of waste, which helps to improve the automation level and work efficiency of the machine tool.

[0025] Furthermore, a mounting frame 102 is fixedly connected to the top of the mounting plate 101, and the mounting frame 102 is fixedly connected to the CNC machine tool via positioning bolts.

[0026] Through the combination of the mounting frame 102 and the positioning bolts, the mounting plate 101 can form a stable mechanical connection with the CNC machine tool, ensuring that the waste collection device remains stable during the operation of the machine tool and will not be displaced or loosened due to machine tool vibration or other operating factors.

[0027] Furthermore, a cam 204 is slidably connected to the bottom of the magnetic filter plate 202 , a power motor 205 is fixedly connected to one side of the collection box 201 , and an output shaft of the power motor 205 extends to the inside of the collection box 201 and is fixedly connected to the inner wall of the cam 204 .

[0028] The cam 204 is driven by the power motor 205, and the power is transmitted by the sliding connection between the cam 204 and the magnetic filter plate 202. This design realizes the automatic control of the movement of the magnetic filter plate 202. In this way, the vibration of the magnetic filter plate 202 can be accurately controlled according to the working status of the machine tool, the waste chip generation or the preset time interval, which helps to improve the waste chip collection efficiency, avoid waste chip blockage, and ensure the efficient and orderly operation of the entire waste chip collection device.

[0029] Furthermore, an air pump 211 is fixedly connected to one side of the collection box 201, and the air pump 211 is fixedly arranged on the top of the mounting plate 101. A box door 212 is rotatably connected to the front side of the collection box 201, and a handle 213 is fixedly connected to the front side of the box door 212.

[0030] By adding an air pump 211, a box door 212 and a handle 213, the waste chip collection device has the ability to extract and collect dust, making it easy to extract the dust into the processing chamber 209 for spraying treatment. At the same time, the design of the box door 212 and the handle 213 allows the operator to easily perform internal inspection and maintenance of the equipment to ensure long-term stable and efficient operation of the equipment. These designs further improve the function of the waste chip collection device and enhance its adaptability and practicality in complex processing environments.

[0031] Furthermore, a spray mechanism 3 is provided inside the processing chamber 209 , and the spray mechanism 3 includes spray pipes 301 correspondingly arranged on the left and right sides of the inner wall of the processing chamber 209 , and a plurality of spray heads 302 are fixedly connected to the opposite side of the spray pipe 301 .

[0032] A spray mechanism 3 is provided inside the processing chamber 209, which is mainly used to process the generated dust. Spray pipes 301 are provided on the left and right sides of the inner wall of the processing chamber 209 respectively. A plurality of nozzles 302 are fixedly connected to each spray pipe 301. The nozzles 302 face the inside of the processing chamber 209, and are used to spray water evenly and effectively to cover every corner of the processing chamber 209.

[0033] Furthermore, one end of the spray pipe 301 is fixedly connected to a connecting pipe 303, one end of the connecting pipe 303 passes through the processing chamber 209 and the collection box 201 and is fixedly connected to a diversion pipe 304, one side of the diversion pipe 304 is fixedly connected to a water pump 305, and the bottom of the diversion pipe 304 and the water pump 305 is fixedly connected to a water tank 306.

[0034] One end of the spray pipe 301 is connected to the diversion pipe 304 through the connecting pipe 303. The function of the diversion pipe 304 is to disperse the high-pressure water flow from the water pump 305 to multiple spray pipes 301 to ensure that the spray coverage is wide and uniform.

[0035] Furthermore, a water pumping pipe 307 is fixedly connected to the water pumping end of the water tank 306, one end of the water pumping pipe 307 extends into the interior of the water tank 306, a water supply pipe 308 is fixedly connected to the top of the water tank 306, and a drainage pipe 309 is fixedly connected to the bottom of one side of the water tank 306.

[0036] A water pump 305 is fixedly connected to one side of the diversion pipe 304. The water pump 305 serves as a power source to draw water from the water tank 306 and transport it to the spray pipe 301 and the nozzle 302 through the spray system to achieve spray flushing of the inside of the processing chamber 209. The water tank 306 stores water for spraying. A pumping pipe 307 is arranged inside the water tank 306. One end of the pumping pipe 307 extends into the water tank 306 to pump out the water in the water tank 306 and supply it to the water pump 305. A water adding pipe 308 is fixedly connected to the top of the water tank 306 for operators to add clean water to ensure sufficient supply of water for spraying. A drain pipe 309 is fixedly connected to the bottom of one side of the water tank 306. When the water quality in the water tank 306 needs to be replaced or the water volume is too much, it can be discharged through the drain pipe 309 to maintain the appropriate state of water quality and water level in the water tank 306.

[0037] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A waste chip collection device for a numerically controlled machine tool, comprising a mounting mechanism (1) and a waste material collection mechanism (2) and a spray mechanism (3) arranged on the top of the mounting mechanism (1), wherein the mounting mechanism (1) comprises a mounting plate (101), and the top of the mounting plate (101) is fixedly connected with the waste material collection mechanism (2), characterized in that: The waste collection mechanism (2) comprises a collection box (201), wherein a magnetic filter plate (202) is rotatably connected to the upper part of the collection box (201), one end of the magnetic filter plate (202) extends to the outside of the collection box (201), an opening is provided on one side of the collection box (201), a spring (203) is fixedly connected between the opening and the magnetic filter plate (202), a scraper (206) is slidably connected to the top of the magnetic filter plate (202), one side of the scraper (206) is rotatably connected to an electric push rod (207), the electric push rod (207) is fixedly arranged on one side of the collection box (201), a discharge pipe (208) is fixedly connected to the corresponding opening on one side of the collection box (201), a processing bin (209) is fixedly connected to the lower part of the collection box (201), a sewage discharge pipe (210) is fixedly connected to the bottom of the processing bin (209), and the sewage discharge pipe (210) extends to the lower part of the collection box (201).

2. A waste chip collection device for a CNC machine tool according to claim 1, characterized in that: A mounting frame (102) is fixedly connected to the top of the mounting plate (101), and the mounting frame (102) is fixedly connected to the CNC machine tool via positioning bolts.

3. A waste chip collection device for a CNC machine tool according to claim 1, characterized in that: The bottom of the magnetic filter plate (202) is slidably connected to a cam (204), one side of the collection box (201) is fixedly connected to a power motor (205), and an output shaft of the power motor (205) extends into the interior of the collection box (201) and is fixedly connected to the inner wall of the cam (204).

4. A waste chip collection device for a CNC machine tool according to claim 3, characterized in that: The collecting box (201) has an air pump (211) suction end fixedly connected to one side thereof, the air pump (211) being fixedly arranged on the top of the mounting plate (101), a box door (212) being rotatably connected to the front side of the collecting box (201), and a handle (213) being fixedly connected to the front side of the box door (212).

5. The chip collection device for a CNC machine tool according to claim 1, characterized in that: A spray mechanism (3) is provided inside the processing chamber (209), and the spray mechanism (3) comprises spray pipes (301) correspondingly arranged on the left and right sides of the inner wall of the processing chamber (209), and a plurality of spray heads (302) are fixedly connected to the opposite side of the spray pipe (301).

6. A waste chip collection device for a CNC machine tool according to claim 5, characterized in that: One end of the spray pipe (301) is fixedly connected to a connecting pipe (303); one end of the connecting pipe (303) passes through the processing chamber (209) and the collecting box (201) and is fixedly connected to a diversion pipe (304); one side of the diversion pipe (304) is fixedly connected to a water pump (305); and the bottoms of the diversion pipe (304) and the water pump (305) are fixedly connected to a water tank (306).

7. A waste chip collection device for a CNC machine tool according to claim 6, characterized in that: A water pumping pipe (307) is fixedly connected to the water pumping end of the water tank (306), one end of the water pumping pipe (307) extends into the interior of the water tank (306), a water supply pipe (308) is fixedly connected to the top of the water tank (306), and a drainage pipe (309) is fixedly connected to the bottom of one side of the water tank (306).

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