Small-sized concrete precast block combined steel mould

By designing small concrete prefabricated block combination steel molds, the problems of waste of on-site prefabricated formwork materials and low construction efficiency are solved, efficient concrete forming and simultaneous pouring of multiple blocks are achieved, reducing costs and adapting to concrete needs of different sizes.

CN222270692UActive Publication Date: 2024-12-31CHINA GEZHOUBA GROUP NO 5 ENG
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Patent Information

Application Number
CN202421019769.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2024-12-31
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

During highway construction, small prefabricated concrete prefabricated blocks on site use specially customized independent formwork, resulting in waste of materials and low construction efficiency, and the formwork of each project is discarded after use, which is costly.

Method used

A small concrete prefabricated block combination steel mold is designed, including the base plate, the middle enclosure steel plate, the edge enclosure steel plate, the positioning groove plate and the screw top-tight mechanism. Through these components, multiple cast cavitys are formed, allowing multiple small concrete pieces to be blocked. Prefabricated blocks are poured simultaneously and are adapted to the needs of concrete blocks of different sizes through adjustable spacer steel plates.

Benefits of technology

It improves construction speed and material utilization rate, reduces the labor cost of machinery, extends the turnover of the formwork, expands the scope of application of the formwork, and realizes the production of concrete blocks of different sizes.

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Abstract

The utility model provides a small-sized concrete precast block combined steel mould, which is characterized in that a middle enclosure steel plate is fixed in the center of the top of a bottom plate, and edge enclosure steel plates are symmetrically arranged on two sides of the middle enclosure steel plate in parallel; a plurality of positioning groove plates with the same size are fixedly welded to the two sides of the middle enclosure steel plate and the inner sides of the edge enclosure steel plates correspondingly, gaps are reserved between the positioning groove plates, and positioning grooves are formed between the positioning groove plates. Spacing steel plates are limited and fixed between the middle enclosure steel plate and the edge enclosure steel plates located on the two sides through paired positioning grooves, and a plurality of pouring cavities are defined by the spacing steel plates and the edge enclosure steel plates; and a plurality of groups of screw jacking mechanisms for jacking are arranged on the two outer sides of the edge enclosure steel plate in pairs. By using the novel formwork structure, the installation efficiency is high, the construction speed is high, long-term turnover use can be achieved, and a large number of building materials are saved; and meanwhile, multiple small concrete precast blocks can be poured at the same time, repeated transfer of concrete is avoided, the mechanical labor cost is reduced, and the construction efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of prefabricated concrete block preparation, in particular to a small-sized prefabricated concrete block combined steel mold. Background Art

[0002] In highway construction, small concrete prefabricated blocks used in slope protection and drainage construction are mostly prefabricated on site. On-site prefabrication mostly uses specially customized independent fixed formwork, which requires professional manufacturers to produce at high costs. Moreover, the formwork of each project will be discarded after use, wasting a lot of materials. In addition, during the pouring process, individual prefabricated blocks are poured separately, which is slow and inefficient. Utility Model Content

[0003] The purpose of the utility model is to provide a small concrete prefabricated block combined steel formwork in view of the above-mentioned problem. By using the new formwork structure, not only the installation efficiency is high and the construction speed is fast, but also it can be used for a long time and save a lot of building materials; at the same time, multiple small concrete prefabricated blocks can be poured at the same time, avoiding multiple transportation of concrete, reducing mechanical and labor costs, and improving construction efficiency.

[0004] In order to realize the above technical features, the purpose of the utility model is achieved as follows: a small concrete prefabricated block combined steel mold, including a bottom plate, a middle enclosure steel plate is fixed to the top center of the bottom plate, and edge enclosure steel plates are symmetrically and parallelly arranged on both sides of the middle enclosure steel plate;

[0005] A plurality of positioning groove plates of equal size are respectively welded and fixed on both sides of the middle enclosure steel plate and the inner side of the edge enclosure steel plate, and gaps are reserved between the positioning groove plates to form positioning grooves;

[0006] The middle enclosure steel plate and the edge enclosure steel plates on both sides are respectively fixed with spacing steel plates through pairs of positioning grooves, and together they enclose a plurality of casting cavities;

[0007] A plurality of groups of screw rod tightening mechanisms for tightening are arranged in pairs on the two outer sides of the edge enclosure steel plate.

[0008] End enclosure steel plates are arranged at the end portions of the adjacent middle enclosure steel plates and the edge enclosure steel plates on the adjacent sides, and screw rod tightening mechanisms are arranged on the outer sides of the end enclosure steel plates.

[0009] The screw tightening mechanism includes a vertical plate fixed on the top of the bottom plate, a plurality of nut seats are fixed in parallel on the side wall of the vertical plate, a screw is installed inside the nut seat through thread transmission, and a rotating handle is welded at one end of the tail of the screw.

[0010] The vertical plate is made of I-beam material.

[0011] The positioning groove plate and the spacing steel plate are both formed by cutting steel plates.

[0012] The middle enclosure steel plate, the edge enclosure steel plate and the end enclosure steel plate are respectively cut from channel steels.

[0013] According to the size of the concrete precast block to be prepared, positioning slot plates of different sizes are selectively used.

[0014] The utility model has the following beneficial effects:

[0015] 1. The steel template for precast concrete blocks proposed by the utility model improves the molding quality of precast concrete blocks by changing the template material, is not easy to be damaged, reduces material waste, and increases the turnover number.

[0016] 2. The utility model can simultaneously cast multiple small prefabricated concrete blocks, thus avoiding multiple transportations of concrete, reducing mechanical and labor costs, and improving construction efficiency.

[0017] 3. The utility model arranges a spacing steel plate between two enclosure steel plates. The spacing steel plate is an adjustable structure. Spacer steel plates of different sizes can be customized to achieve the production of concrete blocks of different sizes, thereby expanding the application range of the entire steel formwork. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0019] Figure 1 It is the front view of the utility model.

[0020] Figure 2 It is a top view of the utility model.

[0021] Figure 3 It is a side view of the utility model.

[0022] In the figure: bottom plate 1, edge enclosure steel plate 2, screw tightening mechanism 3, nut seat 4, vertical plate 5, rotating handle 6, screw 7, end enclosure steel plate 8, positioning groove 9, positioning groove plate 10, spacing steel plate 11, middle enclosure steel plate 12, casting cavity 13. DETAILED DESCRIPTION

[0023] The embodiments of the present utility model are further described below in conjunction with the accompanying drawings.

[0024] See also Figure 1-3A small prefabricated concrete block combined steel formwork comprises a bottom plate 1, a middle enclosure steel plate 12 is fixed at the top center of the bottom plate 1, and edge enclosure steel plates 2 are symmetrically and parallelly arranged on both sides of the middle enclosure steel plate 12; a plurality of positioning slot plates 10 of equal size are welded and fixed on both sides of the middle enclosure steel plate 12 and the inner side of the edge enclosure steel plate 2, and a gap is reserved between the positioning slot plates 10 to form positioning slots 9; a spacing steel plate 11 is fixed between the middle enclosure steel plate 12 and the edge enclosure steel plates 2 located on both sides through pairs of positioning slots 9, and together they enclose a plurality of casting cavities 13; a plurality of sets of screw tightening mechanisms 3 for tightening are arranged in pairs on both sides of the edge enclosure steel plates 2. The steel formwork for prefabricated concrete blocks proposed by the utility model improves the molding quality of prefabricated concrete blocks by changing the formwork material, is not easy to be damaged, reduces material waste, and increases the turnover times. In the specific pouring process, the above-mentioned combined steel mold is used to enclose a plurality of pouring cavities 13, thereby ensuring that a plurality of prefabricated concrete blocks can be poured at one time.

[0025] Furthermore, an end guard steel plate 8 is provided at the end of the adjacent middle guard steel plate 12 and the adjacent side edge guard steel plate 2, and a screw rod tightening mechanism 3 is provided on the outer side of the end guard steel plate 8. The screw rod tightening mechanism 3 can realize the tightening of the end guard steel plate 8, thereby ensuring that no displacement occurs during the subsequent pouring process.

[0026] Furthermore, the screw rod tightening mechanism 3 includes a vertical plate 5 fixed on the top of the bottom plate 1, and a plurality of nut seats 4 are fixed in parallel on the side wall of the vertical plate 5. A screw rod 7 is installed inside the nut seat 4 through threaded transmission, and a rotating handle 6 is welded to one end of the tail of the screw rod 7. The screw rod tightening mechanism 3 can realize the tightening of the corresponding edge enclosure steel plate 2 and the end enclosure steel plate 8. During the working process, by operating the rotating handle 6, the screw rod 7 is driven by the rotating handle 6, and the corresponding edge enclosure steel plate 2 and the end enclosure steel plate 8 are tightened after the screw rod 7 is extended.

[0027] Furthermore, the vertical plate 5 is made of I-beam material. By adopting the above-mentioned I-beam material, its structure is simplified and the manufacturing cost is reduced.

[0028] Furthermore, the positioning groove plate 10 and the spacing steel plate 11 are both cut from steel plates, which effectively reduces the manufacturing cost by cutting from steel plates on the construction site.

[0029] Furthermore, the middle enclosure steel plate 12, the edge enclosure steel plate 2 and the end enclosure steel plate 8 are respectively cut from channel steels. By making them from the above materials, the manufacturing process is simplified and the manufacturing cost is reduced.

[0030] Further, according to the size of the concrete precast block to be prepared, positioning slot plates 10 of different sizes are selectively used. Through the above different sizes, positioning slot plates of different sizes can be selectively made according to needs, and then concrete precast blocks of different sizes can be made.

[0031] The specific implementation process and principle of this utility model:

[0032] When in use, according to the size of the small concrete prefabricated block to be produced, adjust the position of the positioning groove 9 of the middle enclosure steel plate 12, the end enclosure steel plate 8 and the edge enclosure steel plate 2, place the spacing steel plate 11 in the positioning groove 9 to prevent the spacing steel plate 11 from sliding between the middle enclosure steel plate 12 and the edge enclosure steel plate 2, and then fix the edge enclosure steel plate 2 with the help of the screw tightening mechanism 3, and then tighten the fixing screw 7 to squeeze the edge enclosure steel plate 2 and the end enclosure steel plate 8 to prevent the edge enclosure steel plate 2 and the end enclosure steel plate 8 from expanding outward when pouring concrete, and then pour concrete between adjacent spacing steel plates 11 and wait for it to solidify and form. After the concrete is formed, loosen the fixing screw 7, and gradually remove the middle enclosure steel plate 12, the end enclosure steel plate 8, the edge enclosure steel plate 2 and the spacing steel plate 11.

Claims

1. A small-sized precast concrete block combined steel formwork, characterized in that: It comprises a bottom plate (1), a middle enclosure steel plate (12) is fixed to the top center of the bottom plate (1), and edge enclosure steel plates (2) are symmetrically and parallelly arranged on both sides of the middle enclosure steel plate (12); A plurality of positioning groove plates (10) of equal size are welded and fixed to both sides of the middle enclosure steel plate (12) and the inner side of the edge enclosure steel plate (2), and gaps are reserved between the positioning groove plates (10) to form positioning grooves (9); A spacing steel plate (11) is fixed between the middle enclosure steel plate (12) and the edge enclosure steel plates (2) located on both sides through a pair of positioning grooves (9), and together they enclose a plurality of casting cavities (13); A plurality of sets of screw rod tightening mechanisms (3) for tightening are arranged in pairs on the two outer sides of the edge enclosure steel plate (2).

2. According to claim 1, a small-sized prefabricated concrete block combined steel formwork is characterized in that: An end enclosure steel plate (8) is provided at the end of the adjacent middle enclosure steel plate (12) and the adjacent side edge enclosure steel plate (2), and a screw rod tightening mechanism (3) is provided on the outer side of the end enclosure steel plate (8).

3. According to claim 2, a small-sized prefabricated concrete block combined steel formwork is characterized in that: The screw rod tightening mechanism (3) comprises a vertical plate (5) fixed on the top of the bottom plate (1), a plurality of nut seats (4) are fixed in parallel on the side wall of the vertical plate (5), a screw rod (7) is installed inside the nut seat (4) through threaded transmission, and a rotating handle (6) is welded to one end of the tail of the screw rod (7).

4. The small prefabricated concrete block combined steel formwork according to claim 3, characterized in that: The vertical plate (5) is made of I-beam material.

5. The small prefabricated concrete block combined steel formwork according to claim 3, characterized in that: The positioning groove plate (10) and the spacing steel plate (11) are both formed by cutting steel plates.

6. The small precast concrete block combined steel formwork according to claim 3, characterized in that: The middle enclosure steel plate (12), the edge enclosure steel plate (2) and the end enclosure steel plate (8) are respectively cut from channel steel.

7. The small precast concrete block combined steel formwork according to claim 3, characterized in that: According to the size of the concrete prefabricated block to be prepared, positioning slot plates (10) of different sizes are selectively used.