Raw material mixing machine for preparing low-density micro-foaming reinforced nylon

By designing the mixing assembly and agitating assembly in the nylon raw material mixer, using the rotating cylinder and the fixed cylinder arranged horizontally, the full rolling and uniform mixing of the material is achieved, and the material retention is short and the mixing efficiency is low in the prior art. Problem, improving product quality.

CN222270852UActive Publication Date: 2024-12-31ANHUI YISU NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421130855.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2024-12-31
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing nylon raw material mixing device is mixed by vertical stirring, resulting in short material retention effect and low mixing efficiency, which in turn affects product quality.

Method used

A low-density micro foam reinforced nylon preparation raw material mixer is designed, using a bottom plate and a vertical plate structure, and the mixing components and agitating components are set, including motors, rotating shafts, mixing blades and agitating blades, and the rotating drum is arranged horizontally. and fixing cylinder to achieve full rolling and uniform mixing of materials.

Benefits of technology

It improves the mixing efficiency and quality of the material, extends the residence time of nylon preparation raw materials in the mixing machine, and enhances the mixing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of nylon preparation, in particular to a raw material mixer for preparing low-density micro-foaming reinforced nylon, which comprises a bottom plate, a stirring component and a mixing component, a vertical plate is fixedly mounted at the top of the bottom plate, the stirring component is arranged on the outer wall of one side of the vertical plate, and the stirring component comprises stirring blades. According to the material mixing device, the material mixing assembly is arranged, when the material mixing device is used, a switch of the first motor is turned on, so that the first rotating shaft drives the material mixing blades to rotate, the materials are mixed through the material mixing blades, meanwhile, the whole rotating barrel rotates, the materials can be turned over integrally, and the material mixing efficiency of the materials is greatly improved; meanwhile, the mixing blades and the stirring blades are uniformly distributed at intervals, and the rotating directions or the rotating speeds of the stirring blades and the mixing blades are different, so that the materials are mixed more sufficiently, and the mixing quality of the raw materials for preparing the nylon is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of nylon preparation, in particular to a raw material mixer for preparing low-density micro-foamed reinforced nylon. Background Art

[0002] Polyamide, commonly known as nylon, is a general term for thermoplastic resins containing repeating amide groups — [NHCO] — on the main chain of the molecule, including aliphatic PA, aliphatic-aromatic PA and aromatic PA. Among them, aliphatic PA has many varieties, large output and wide application. Its name is determined by the specific number of carbon atoms in the synthetic monomer. Polyamide is mainly used for synthetic fibers. Its most prominent advantage is that its wear resistance is higher than all other fibers, 10 times higher than cotton and 20 times higher than wool. Adding a little polyamide fiber to blended fabrics can greatly improve its wear resistance; when stretched to 3-6%, the elastic recovery rate can reach 100%; it can withstand tens of thousands of folds without breaking.

[0003] At present, nylon products are widely used. They are good materials for replacing steel, iron, copper and other metals with plastics. They are important engineering plastics. Cast nylon widely replaces wear-resistant parts of mechanical equipment and replaces copper and alloys as wear-resistant parts of equipment. They are suitable for making wear-resistant parts, transmission structural parts, household appliance parts, automobile manufacturing parts, screw rods to prevent mechanical parts, chemical machinery parts, and chemical equipment. Such as turbines, gears, bearings, impellers, cranks, instrument panels, drive shafts, valves, blades, screw rods, high-pressure washers, screws, nuts, seals, shuttles, sleeves, sleeve connectors, etc.

[0004] However, most of the current nylon raw material mixing devices are mixed by vertical stirring. Although it can achieve the mixing effect, the material enters from the top, and the material stays in the mixer for a short time during mixing, resulting in poor mixing effect. Reciprocating processing is required, which greatly reduces the mixing efficiency of the material, thereby resulting in poor product quality. Utility Model Content

[0005] The utility model aims to overcome the deficiencies of the prior art and provide a raw material mixer for preparing low-density micro-foamed reinforced nylon, so as to solve the technical problem that most of the existing raw material mixers for preparing low-density micro-foamed reinforced nylon are mixed by vertical stirring. Although the mixing effect can be achieved, the material enters from the top, and the material stays in the mixer for a short time during mixing, the mixing effect is not good, and reciprocating processing is required, thereby greatly reducing the mixing efficiency of the material, which leads to poor product quality.

[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0007] A raw material mixer for preparing low-density micro-foamed reinforced nylon, comprising:

[0008] A bottom plate; a vertical plate is fixedly installed on the top of the bottom plate;

[0009] A stirring assembly; the stirring assembly is arranged on an outer wall of one side of the vertical plate, and the stirring assembly includes a stirring blade;

[0010] A mixing component; the mixing component is arranged on the inner side of the stirring component, and the mixing component includes a motor 1, a rotating shaft 1, a bearing seat, a mounting plate, a rotating drum, mixing blades, a through hole, a filter screen 1, a discharge hole and an arc groove 1. The motor 1 is fixedly mounted on an outer wall of one side of a vertical plate, the output end of the motor 1 is fixedly connected to the rotating shaft 1, and the other end of the rotating shaft 1 is fixedly connected to the mounting plate, the rotating drum is fixedly mounted on an outer wall of one side of the mounting plate, the mixing blades are fixedly mounted on the inner wall of the rotating drum, a through hole is opened inside the mixing blades, and the mixing blades are spaced apart from the stirring blades.

[0011] Furthermore, a discharge hole is opened inside the side wall of the rotating cylinder, and a bearing seat is fixedly installed on the outer wall of one side of the mounting plate.

[0012] Furthermore, the stirring assembly also includes a fixed cylinder, a second motor, a stirring shaft, a material hole, a sealing ring, a second arc groove, a second filter screen and a discharge pipe. The fixed cylinder is fixedly installed on an outer wall of one side of a vertical plate, and the second motor is fixedly installed on an outer wall of the other side of the vertical plate. The output end of the second motor is fixedly connected to the stirring shaft, and the end of the stirring shaft away from the second motor is movably inserted into the bearing seat.

[0013] Furthermore, the rotating cylinder is movably plugged into the interior of the fixed cylinder, the stirring blade is fixedly mounted on the outer surface of the stirring shaft, and a material hole is opened inside the stirring blade.

[0014] Furthermore, a sealing ring is fixedly installed on the inner wall of one side of the fixed cylinder, the outer wall of the sealing ring is movably connected to the inner wall of the rotating cylinder, and a discharge pipe adapted to the discharge hole is opened inside the side wall of the fixed cylinder.

[0015] Furthermore, the side wall of the rotating cylinder is provided with an arc groove 1, and a filter screen 1 is fixedly installed inside the arc groove 1. The side wall of the fixed cylinder is provided with an arc groove 2, and a filter screen 2 is fixedly installed inside the arc groove 2. The specifications of the filter screens 1 and 2 are the same.

[0016] Furthermore, a collecting trough and a waste trough are fixedly installed on the top of the bottom plate, the collecting trough is located below the discharge pipe, and the waste trough is located below the second arc-shaped trough.

[0017] Furthermore, a feed pipe is fixedly installed inside the vertical plate on one side, a feed hopper is fixedly installed on the top of the feed pipe, and the bottom end of the feed pipe extends to the inside of the rotating cylinder.

[0018] Beneficial effects of the utility model:

[0019] By providing a mixing component, when in use, the switch of motor 1 is turned on, so that the rotating shaft 1 drives the mixing blade to rotate, and then the mixing blade is used to perform the mixing operation on the material. At the same time, the overall rotation of the rotating cylinder can make the material tumble as a whole, thereby greatly improving the mixing efficiency of the material. At the same time, the mixing blade and the stirring blade are evenly spaced, and the rotation direction of the stirring blade is different from the rotation direction or the rotation speed of the mixing blade, thereby making the material mixing more sufficient, greatly improving the mixing quality of the nylon preparation raw material, and at the same time, the horizontally arranged rotating cylinder and fixed cylinder are used, so that the nylon preparation raw material stays in the mixer for a longer time, which is beneficial to improving its mixing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 This is a schematic diagram of the cross-sectional three-dimensional structure of the rotating cylinder of the embodiment of the raw material mixer for preparing low-density micro-foamed reinforced nylon;

[0022] Figure 2 This is a schematic diagram of the three-dimensional structure of the rotating drum of the embodiment of the raw material mixer for preparing low-density micro-foamed reinforced nylon;

[0023] Figure 3 This is a cross-sectional schematic diagram of an embodiment of a raw material mixer for preparing low-density micro-foamed reinforced nylon;

[0024] Figure 4 This is a schematic front view of an embodiment of a raw material mixer for preparing low-density micro-foamed reinforced nylon.

[0025] Explanation of the markings in the figure: 1. Bottom plate; 11. Vertical plate; 12. Collecting trough; 13. Waste trough; 14. Feed hopper; 15. Feed pipe; 2. Mixing assembly; 21. Motor 1; 22. Rotating shaft 1; 23. Bearing seat; 24. Mounting plate; 25. Rotating cylinder; 26. Mixing blade; 27. Through hole; 28. Filter 1; 29. ​​Discharge hole; 20. Arc groove 1; 3. Stirring assembly; 31. Fixed cylinder; 32. Motor 2; 33. Stirring shaft; 34. Material hole; 35. Stirring blade; 36. Sealing ring; 37. Arc groove 2; 38. Filter 2; 39. Discharge pipe. DETAILED DESCRIPTION

[0026] The following will be combined with the attached embodiment of the utility model Figure 1-4 , the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] It should be understood that when used in this specification and the appended claims, the terms "include" and "comprises" indicate the presence of described features, integers, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or combinations thereof.

[0028] It should also be understood that the terms used in this utility model specification are only for the purpose of describing specific embodiments and are not intended to limit the utility model. As used in this utility model specification and the appended claims, unless the context clearly indicates otherwise, the singular forms "a", "an" and "the" are intended to include plural forms.

[0029] It should be further understood that the term “and / or” used in the present specification and the appended claims refers to any combination and all possible combinations of one or more of the associated listed items, and includes these combinations.

[0030] See also Figure 1-4As shown, a raw material mixer for preparing low-density micro-foamed reinforced nylon includes: a bottom plate 1, a stirring component 3 and a mixing component 2. A vertical plate 11 is fixedly installed on the top of the bottom plate 1. The stirring component 3 is arranged on the outer wall of one side of the vertical plate 11. The stirring component 3 includes a stirring blade 35. The mixing component 2 is arranged on the inner side of the stirring component 3. The mixing component 2 includes a motor 21, a rotating shaft 22, a bearing seat 23, a mounting plate 24, a rotating cylinder 25, a mixing blade 26, and a through hole 27. , a filter screen 28, a discharge hole 29 and an arc groove 20, a motor 21 is fixedly mounted on an outer wall of one side of a vertical plate 11, an output end of the motor 21 is fixedly connected to a rotating shaft 22, the other end of the rotating shaft 22 is fixedly connected to a mounting plate 24, a rotating cylinder 25 is fixedly mounted on an outer wall of one side of the mounting plate 24, a mixing blade 26 is fixedly mounted on an inner wall of the rotating cylinder 25, a through hole 27 is opened inside the mixing blade 26, and the mixing blade 26 and the stirring blade 35 are spaced apart.

[0031] Specifically, by providing a mixing component 2, when in use, the switch of the motor 21 is turned on, so that the rotating shaft 22 drives the mixing blade 26 to rotate, and then the mixing blade 26 performs a mixing operation on it. At the same time, the overall rotation of the rotating cylinder 25 can make the material tumble as a whole, which greatly improves the mixing efficiency of the material. At the same time, the mixing blade 26 and the stirring blade 35 are evenly spaced, and the rotation direction of the stirring blade 35 is different from the rotation direction or the rotation speed of the mixing blade 26, so that the material is mixed more fully, which greatly improves the mixing quality of the nylon preparation raw material. At the same time, the horizontally arranged rotating cylinder 25 and the fixed cylinder 31 are used, so that the nylon preparation raw material stays in the mixer for a longer time, which is beneficial to improve its mixing effect.

[0032] In this embodiment, a discharge hole 29 is opened inside the side wall of the rotating cylinder 25 , and a bearing seat 23 is fixedly mounted on an outer wall of one side of the mounting plate 24 .

[0033] Specifically, when in use, after the nylon preparation raw material is mixed, it is discharged through the discharge hole 29. The external power supply of the device provides power to the device. The device is connected to an external controller, and the controller is a PLC board. The controller is a known product in the prior art and can be directly purchased and debugged for use. The controller is electrically connected to motor 1 21 and motor 2 32.

[0034] The stirring assembly 3 also includes a fixed cylinder 31, a second motor 32, a stirring shaft 33, a material hole 34, a sealing ring 36, a second arc groove 37, a second filter screen 38 and a discharge pipe 39. The fixed cylinder 31 is fixedly installed on the outer wall of one side of the vertical plate 11, and the second motor 32 is fixedly installed on the outer wall of the other side of the vertical plate 11. The output end of the second motor 32 is fixedly connected to the stirring shaft 33, and the end of the stirring shaft 33 away from the second motor 32 is movably inserted into the bearing seat 23. The rotating cylinder 25 is movably inserted into the interior of the fixed cylinder 31. The stirring blade 35 is fixedly installed on the outer surface of the stirring shaft 33, and the material hole 34 is opened inside the stirring blade 35.

[0035] Specifically, the switch of the motor 2 32 is turned on, so that the stirring shaft 33 drives the stirring blade 35 to rotate, so that the stirring blade 35 mixes and stirs the materials, so that the materials can be mixed quickly, and the mixing efficiency and quality are greatly improved by using two different methods.

[0036] A sealing ring 36 is fixedly installed on the inner wall of one side of the fixed cylinder 31, and the outer wall of the sealing ring 36 is movably connected to the inner wall of the rotating cylinder 25. A discharge pipe 39 adapted to the discharge hole 29 is opened inside the side wall of the fixed cylinder 31, and an arc groove 20 is opened on the side wall of the rotating cylinder 25, and a filter screen 28 is fixedly installed inside the arc groove 20. An arc groove 2 37 is opened on the side wall of the fixed cylinder 31, and a filter screen 2 38 is fixedly installed inside the arc groove 2 37. The specifications of filter screens 1 28 and filter screens 2 38 are the same.

[0037] Specifically, during use, when the mixed material passes through the filter screen 28, the impurities mixed in the nylon preparation raw material can be effectively filtered through the filter screen 28 and the filter screen 38 and then enter the waste tank 13, so that the material after the mixing is completed is not easily mixed with impurities, so that the quality of the nylon preparation mixture is improved, and the sealing ring 36 is used to prevent the material from entering the gap between the rotating cylinder 25 and the fixed cylinder 31, thereby improving the sealing of the device and facilitating better protection of the device.

[0038] A collecting trough 12 and a waste trough 13 are fixedly installed on the top of the base plate 1. The collecting trough 12 is located below the discharge pipe 39, and the waste trough 13 is located below the arc-shaped groove 2 37. A feed pipe 15 is fixedly installed inside the side vertical plate 11, and a feed hopper 14 is fixedly installed on the top of the feed pipe 15. The bottom end of the feed pipe 15 extends to the inside of the rotating cylinder 25. The collecting trough 12 and the waste trough 13 are fixedly installed on the top of the base plate 1. The collecting trough 12 is located below the discharge pipe 39, and the waste trough 13 is located below the arc-shaped groove 2 37.

[0039] Specifically, when in use, the nylon prepared material after mixing is mixed by the stirring blade 35 and the mixing blade 26, and then discharged through the drop hole. At the same time, when the drop hole coincides with the top pipe opening of the discharge pipe 39, the material is discharged through the discharge pipe 39 into the collection tank 12 for centralized collection and use.

[0040] In summary, compared with the prior art, the raw material mixer has at least the following beneficial effects: by providing a mixing component 2, when in use, turn on the switch of the motor 21, so that the rotating shaft 22 drives the mixing blade 26 to rotate, and then the mixing operation is performed on it through the mixing blade 26, and at the same time, the overall rotation of the rotating cylinder 25 can make the material tumble as a whole, greatly improving the mixing efficiency of the material, and at the same time, the mixing blade 26 and the stirring blade 35 are evenly spaced, and the rotation direction of the stirring blade 35 is different from the rotation direction or the rotation speed of the mixing blade 26, so that the material is mixed more fully, greatly improving the mixing quality of the nylon preparation raw material, and at the same time, the horizontally arranged rotating cylinder 25 and the fixed cylinder 31 are used, so that the nylon preparation raw material stays in the mixer for a longer time, which is beneficial to improving its mixing effect.

[0041] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed by the utility model, and these modifications or replacements should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A raw material mixer for preparing low-density micro-foamed reinforced nylon, characterized in that: include: A bottom plate (1); a vertical plate (11) is fixedly mounted on the top of the bottom plate (1); A stirring assembly (3); the stirring assembly (3) is arranged on an outer wall of one side of a vertical plate (11), and the stirring assembly (3) comprises a stirring blade (35); A mixing component (2); the mixing component (2) is arranged on the inner side of the stirring component (3), the mixing component (2) comprises a motor (21), a rotating shaft (22), a bearing seat (23), a mounting plate (24), a rotating cylinder (25), a mixing blade (26), a through hole (27), a filter screen (28), a discharge hole (29) and an arc groove (20), the motor (21) is fixedly mounted on an outer wall of one side of a vertical plate (11), the output end of the motor (21) is fixedly connected to the rotating shaft (22), the other end of the rotating shaft (22) is fixedly connected to the mounting plate (24), the rotating cylinder (25) is fixedly mounted on an outer wall of one side of the mounting plate (24), the mixing blade (26) is fixedly mounted on the inner wall of the rotating cylinder (25), a through hole (27) is opened inside the mixing blade (26), and the mixing blade (26) and the stirring blade (35) are spaced apart.

2. A raw material mixer for preparing low-density micro-foamed reinforced nylon according to claim 1, characterized in that: A discharge hole (29) is formed inside the side wall of the rotating cylinder (25), and a bearing seat (23) is fixedly mounted on an outer wall of one side of the mounting plate (24).

3. A raw material mixer for preparing low-density micro-foamed reinforced nylon according to claim 2, characterized in that: The stirring assembly (3) further comprises a fixed cylinder (31), a second motor (32), a stirring shaft (33), a material hole (34), a sealing ring (36), a second arc groove (37), a second filter screen (38) and a discharge pipe (39); the fixed cylinder (31) is fixedly mounted on an outer wall of one side of a vertical plate (11); the second motor (32) is fixedly mounted on an outer wall of the other side of the vertical plate (11); the output end of the second motor (32) is fixedly connected to the stirring shaft (33); and the end of the stirring shaft (33) away from the second motor (32) is movably plugged into a bearing seat (23).

4. A raw material mixer for preparing low-density micro-foamed reinforced nylon according to claim 3, characterized in that: The rotating cylinder (25) is movably inserted into the interior of the fixed cylinder (31), and the stirring blade (35) is fixedly mounted on the outer surface of the stirring shaft (33). A material hole (34) is opened inside the stirring blade (35).

5. A raw material mixer for preparing low-density micro-foamed reinforced nylon according to claim 4, characterized in that: A sealing ring (36) is fixedly mounted on the inner wall of one side of the fixed cylinder (31), and the outer wall of the sealing ring (36) is movably connected to the inner wall of the rotating cylinder (25). A discharge pipe (39) adapted to the discharge hole (29) is opened inside the side wall of the fixed cylinder (31).

6. A raw material mixer for preparing low-density micro-foamed reinforced nylon according to claim 5, characterized in that: The side wall of the rotating cylinder (25) is provided with an arc-shaped groove 1 (20), and a filter screen 1 (28) is fixedly installed inside the arc-shaped groove 1 (20). The side wall of the fixed cylinder (31) is provided with an arc-shaped groove 2 (37), and a filter screen 2 (38) is fixedly installed inside the arc-shaped groove 2 (37). The specifications of the filter screen 1 (28) and the filter screen 2 (38) are the same.

7. A raw material mixer for preparing low-density micro-foamed reinforced nylon according to claim 6, characterized in that: A collecting trough (12) and a waste trough (13) are fixedly mounted on the top of the base plate (1), wherein the collecting trough (12) is located below the discharge pipe (39), and the waste trough (13) is located below the second arc-shaped trough (37).

8. A raw material mixer for preparing low-density micro-foamed reinforced nylon according to claim 7, characterized in that: A feed pipe (15) is fixedly installed inside the vertical plate (11) on one side, a feed hopper (14) is fixedly installed on the top of the feed pipe (15), and the bottom end of the feed pipe (15) extends to the inside of the rotating cylinder (25).