Discharging device for textile needle detector

By designing an automated unloading device, using the cooperation of the rotating table and the suction plate, the automatic loading and unloading of the needle detector is achieved, solving the problem of low manual operation efficiency in the prior art and improving work efficiency.

CN222272433UActive Publication Date: 2024-12-31HEBEI ZHENTAI TEXTILE CO LTD
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Patent Information

Application Number
CN202421398135.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2024-12-31
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

The existing needle inspection machines rely on manual loading and unloading, resulting in inefficiency and waste of manpower.

Method used

A discharge device including a workbench, a rotating table, a telescopic device, a suction plate and an air pump is designed. The rotation of the rotating table and a suction plate is driven by a motor, and the suction plate is automatically absorbed and loaded with textiles by using a suction cup and an air pump to realize automatic unloading. material process.

Benefits of technology

It improves the working efficiency of the needle inspection machine, realizes automatic textile loading and unloading, and reduces labor waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an unloading device for a textile needle detector, which comprises a working table, a rotating table is movably mounted above the working table, a telescopic device is fixedly mounted above the rotating table, a mounting plate is fixedly mounted at the telescopic end of the telescopic device, and an unloading structure is arranged on the mounting plate. And needle detector equipment is arranged on the left side of the workbench. By starting the telescopic device, moving the material suction plate downwards and starting the air pump at the same time, the textile on the conveying device can be sucked by the suction cup, then the first motor is started to drive the rotary table to rotate integrally, the material suction plate for sucking the textile rotates by 90 degrees, the material suction plate is located above the charging box, and the textile is conveyed to the conveying device. And after a group of material boxes are full, a second motor is started to enable a rotating disc to rotate, and the material boxes without materials are rotated to the position below a material suction plate, so that the device can work continuously, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of needle detectors, in particular to a discharging device for textile needle detectors. Background Art

[0002] At present, the sewing industry in the market is developing on a large scale, and people have high requirements for sewing quality and safety. Before the sewn products enter the market, they need to be tested for metal foreign bodies to prevent harm to the human body. The device used for detection is called a needle detector.

[0003] The needle detector in the prior art works by manual loading and unloading, which wastes a lot of manpower and is not conducive to improving work efficiency. Utility Model Content

[0004] In order to overcome the above-mentioned defects existing in the prior art, the utility model provides a material discharging device for a textile needle detector.

[0005] The utility model solves the technical problem by adopting the following technical solution: a material discharging device for a textile needle detector, comprising a workbench, a rotating table movably installed above the workbench, a telescopic device fixedly installed above the rotating table, a mounting plate fixedly installed at the telescopic end of the telescopic device, a material discharging structure arranged on the mounting plate, a needle detector device arranged on the left side of the workbench, and a material receiving mechanism arranged on the right side of the workbench.

[0006] Furthermore, a first motor is fixedly installed inside the workbench, a first bevel gear is fixedly connected to the power output shaft of the first motor, a second bevel gear is cooperatively installed on the upper end of the first bevel gear, a rotating shaft is fixedly installed on the upper end of the second bevel gear, and a rotating table is fixedly installed on the upper end of the rotating shaft.

[0007] Furthermore, the needle detector device comprises two groups of mounting frames, a conveying device is arranged between the two groups of mounting frames, and a detection device is arranged at the upper end of the mounting frame.

[0008] Furthermore, the unloading structure comprises a connecting plate, and a group of the connecting plates are fixedly installed on the left and right sides of the mounting plate, respectively, and a suction plate is fixedly installed on the end of the connecting plate.

[0009] Furthermore, a hollow groove is provided inside the suction plate, the lower end of the hollow groove is fixedly connected to a plurality of groups of suction cups, the upper end of the hollow groove is fixedly connected to an air pipe, and the air pipe is externally connected to an air pump.

[0010] Furthermore, the material receiving mechanism comprises a mounting platform, a rotating disk is rotatably mounted above the mounting platform, and a plurality of assembly material boxes are fixedly mounted on the upper end of the rotating disk.

[0011] Furthermore, a second motor is fixedly installed inside the mounting platform, a power output shaft of the second motor is fixedly connected to a first gear, a second gear is installed on the right side of the first gear, and a rotating disk is fixedly installed above the second gear via a rotating shaft.

[0012] The beneficial effects of the utility model are as follows: by starting the telescopic device, the suction plate is moved downward, and the air pump is started at the same time, so that the suction cup can absorb the textiles on the conveying device, and then the first motor is started, so that the first motor drives the rotating table to rotate as a whole, so that the suction plate that absorbs the textiles rotates 90°, so that the suction plate is located above the loading box, and then the air pump is turned off to make the textiles fall into the loading box. After a group of loading boxes are full, the second motor is started to rotate the rotating disk, so that the unloaded loading box rotates to the bottom of the suction plate, so that the device can work uninterruptedly and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0014] Figure 1 It is a front cross-sectional view of the utility model;

[0015] Figure 2 It is a schematic diagram of the unloading structure of the utility model;

[0016] Figure 3 It is a schematic diagram of the material receiving structure of the present utility model.

[0017] In the figure: 1. mounting frame, 2. conveying device, 3. detecting device, 4. working table, 5. rotating table, 6. first motor, 7. first bevel gear, 8. second bevel gear, 9. rotating shaft, 10. telescopic device, 11. mounting plate, 12. connecting plate, 13. suction plate, 14. hollow groove, 15. air pipe, 16. suction cup, 17. mounting table, 18. rotating disk, 19. second motor, 20. first gear, 21. second gear, 22. charging box. DETAILED DESCRIPTION

[0018] In order to more clearly illustrate the technical solution of the utility model, the utility model is further described below in conjunction with the accompanying drawings. Obviously, the accompanying drawings described below are only one embodiment of the utility model. For ordinary technicians in this field, without paying any creative work, other embodiments can be obtained based on this drawing and embodiment, which all belong to the protection scope of the utility model.

[0019] like Figure 1 and Figure 2As shown, the utility model includes a workbench 4, a rotating table 5 is movably installed above the workbench 4, a first motor 6 is fixedly installed inside the workbench 4 by bolts, a first bevel gear 7 is fixedly connected to the power output shaft of the first motor 6, a second bevel gear 8 is meshed and installed on the upper end of the first bevel gear 7, a rotating shaft 9 is fixedly installed on the upper end of the second bevel gear 8, and a rotating table 5 is fixedly installed on the upper end of the rotating shaft 9.

[0020] like Figure 1 and Figure 2 As shown, a telescopic device 10 is fixedly installed on the top of the rotating table 5 by bolts, and a mounting plate 11 is fixedly installed on the telescopic end of the telescopic device 10, and a unloading structure is arranged on the mounting plate 11, and the unloading structure includes a connecting plate 12, and a group of connecting plates 12 are fixedly installed on the left and right sides of the mounting plate 11, and a suction plate 13 is fixedly installed on the end of the connecting plate 12, and a hollow groove 14 is arranged inside the suction plate 13, and a plurality of groups of suction cups 16 are fixedly connected to the lower end of the hollow groove 14, and an air pipe 15 is fixedly connected to the upper end of the hollow groove 14, and the air pipe 15 is externally connected to an air pump.

[0021] like Figure 1 As shown, a needle detector is provided on the left side of the workbench 4 , and the needle detector includes two groups of mounting frames 1 , a conveying device 2 is provided between the two groups of mounting frames 1 , and a detection device 3 is provided on the upper end of the mounting frames 1 .

[0022] like Figure 1 and Figure 3 As shown, a material receiving mechanism is provided on the right side of the workbench 4, and the material receiving mechanism includes a mounting table 17, a rotating disk 18 is rotatably installed above the mounting table 17, and a plurality of assembly material boxes 22 are fixedly installed on the upper end of the rotating disk 18, and a second motor 19 is fixedly installed inside the mounting table 17, and a first gear 20 is fixedly connected at the power output shaft of the second motor 19, and a second gear 21 is installed on the right side of the first gear 20, and the rotating disk 18 is fixedly installed above the second gear 21 through a rotating shaft.

[0023] When the utility model is in use, the telescopic device 10 is started to move the suction plate 13 downward, and the air pump is started at the same time, so that the suction cup 16 can absorb the textiles on the conveying device 2, and then the first motor 6 is started, so that the first motor 6 drives the rotating table 5 to rotate as a whole, so that the suction plate 13 that absorbs the textiles rotates 180°, so that the suction plate 13 is located above the loading box 22, and then the air pump is turned off to make the textiles fall into the loading box 22. After a group of loading boxes 22 are filled, the second motor 19 is started to rotate the rotating disk 18, so that the unloaded loading box 22 rotates to the bottom of the suction plate 13, so that the device can work uninterruptedly and improve work efficiency.

[0024] The above embodiments are only exemplary embodiments of the present invention and are not intended to limit the present invention. The protection scope of the present invention is defined by the claims. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions shall also be deemed to fall within the protection scope of the present invention.

Claims

1. A discharge device for a textile needle detector, comprising a workbench (4), characterized in that: A rotating table (5) is movably installed above the workbench (4), a telescopic device (10) is fixedly installed above the rotating table (5), a mounting plate (11) is fixedly installed at the telescopic end of the telescopic device (10), and a discharging structure is arranged on the mounting plate (11), a needle detector device is arranged on the left side of the workbench (4), and a material receiving mechanism is arranged on the right side of the workbench (4).

2. A discharging device for a textile needle detector according to claim 1, characterized in that: A first motor (6) is fixedly installed inside the workbench (4); a first bevel gear (7) is fixedly connected to the power output shaft of the first motor (6); a second bevel gear (8) is mounted on the upper end of the first bevel gear (7); a rotating shaft (9) is fixedly installed on the upper end of the second bevel gear (8); and a rotating table (5) is fixedly installed on the upper end of the rotating shaft (9).

3. A discharging device for a textile needle detector according to claim 1, characterized in that: The needle detector device comprises two groups of mounting frames (1), a conveying device (2) is arranged between the two groups of mounting frames (1), and a detection device (3) is arranged at the upper end of the mounting frame (1).

4. A discharging device for a textile needle detector according to claim 1, characterized in that: The material discharging structure comprises a connecting plate (12), wherein a group of the connecting plates (12) are fixedly mounted on the left and right sides of the mounting plate (11), and a material suction plate (13) is fixedly mounted at the end of the connecting plate (12).

5. A discharging device for a textile needle detector according to claim 4, characterized in that: A hollow groove (14) is arranged inside the suction plate (13); the lower end of the hollow groove (14) is fixedly connected to a plurality of groups of suction cups (16); the upper end of the hollow groove (14) is fixedly connected to an air pipe (15); and the air pipe (15) is externally connected to an air pump.

6. A discharging device for a textile needle detector according to claim 5, characterized in that: The material receiving mechanism comprises a mounting platform (17), a rotating disk (18) is rotatably mounted above the mounting platform (17), and a plurality of assembly material boxes (22) are fixedly mounted on the upper end of the rotating disk (18).

7. A discharging device for a textile needle detector according to claim 6, characterized in that: A second motor (19) is fixedly mounted inside the mounting platform (17); a power output shaft of the second motor (19) is fixedly connected to a first gear (20); a second gear (21) is mounted on the right side of the first gear (20); and a rotating disk (18) is fixedly mounted above the second gear (21) via a rotating shaft.