Feeding device for compound fertilizer processing
By designing the feeding device for compound fertilizer processing and using roller conveying and automatic cutting technology, the problem of excessive manual participation in traditional compound fertilizer production is solved, which improves production efficiency and reduces labor intensity.
Patent Information
- Application Number
- CN202420459920.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-03-11
AI Technical Summary
During the production process of compound fertilizers, the traditional bags are broken or disassembled and poured into the mixing equipment is inefficient and labor-intensive, especially during large-scale production or batch processing, which leads to excessive manual participation and consuming a lot of manpower and time.
A feeding device for compound fertilizer processing is designed, including a concave frame, partition box, roller conveying mechanism, clamping sliding mechanism and cutting sliding mechanism. The raw materials are conveyed and automatically cut by rollers, reducing manual participation and achieving rapid raw materials. discharge.
Through the automated roller conveying and cutting process, bagged raw materials can be quickly entered and discharged, significantly reducing labor intensity, improving processing efficiency, and reducing manual participation.
Smart Images
Figure CN222272596U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of compound fertilizer processing, in particular to a feeding device for compound fertilizer processing. Background Art
[0002] Compound fertilizer is a kind of fertilizer made by mixing multiple nutrients, usually containing multiple essential nutrients such as nitrogen, phosphorus, potassium, etc. Compound fertilizer can provide multiple nutrients needed by crops, which is beneficial to crop growth and development, and is easy to apply and manage. Common compound fertilizers include NPK compound fertilizer, which is a compound fertilizer containing the three main nutrients of nitrogen, phosphorus and potassium. The raw materials of compound fertilizer are urea, ammonium nitrate, potassium nitrate, etc., and are usually sold in bags.
[0003] In the production process of compound fertilizer, different raw materials need to be poured into mixing equipment for mixing, and then processed into compound fertilizer. In the traditional processing process, manual labor is required to break or disassemble the bags, carry the bags and pour the raw materials into the processing equipment. However, the method of manually breaking or disassembling the bags and pouring them into the processing equipment requires manpower and time, especially in large-scale production or batch processing, the efficiency is low and the labor intensity is high.
[0004] Therefore, a feeding device for compound fertilizer processing is proposed to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a feeding device for compound fertilizer processing to solve the above problems.
[0006] To achieve this purpose, the utility model adopts the following technical solutions:
[0007] A feeding device for processing compound fertilizers comprises a concave frame, a baffle box is provided on the top of the concave frame, a discharge hopper is provided at the bottom of the baffle box and extends to the inside of the concave frame, a concave frame is provided on the right side of the baffle box, a notch is provided on the right side of the baffle box, a roller conveying mechanism is provided inside the frame and extends to the inside of the baffle box, two strip plates are provided above the frame and extend to the inside of the baffle box, a bracket is fixedly connected between the strip plates and the frame, a clamping sliding mechanism is provided at the upper end of the inside of the baffle box, and a cutting sliding mechanism is provided at the lower end of the inside of the baffle box and extends to the top of the roller conveying mechanism.
[0008] Preferably, the roller conveying mechanism includes a synchronous belt, a synchronous wheel, a roller and a motor. The front and rear inner walls of the frame and the baffle box are provided with a plurality of mounting holes that are evenly distributed horizontally, and the front and rear mounting holes are arranged in a one-to-one correspondence. The interior of the frame and the baffle box is provided with a plurality of rollers that are evenly distributed front and back, and both ends of the plurality of rollers pass through the mounting holes on the front and rear sides respectively and are rotatably connected thereto. The front ends of the plurality of rollers are fixedly sleeved with at least one synchronous wheel, and a synchronous belt is transmission-connected between the synchronous wheels on any two adjacent rollers. The rear side of the frame is provided with a motor whose output shaft is coaxially connected to the rear end of one of the rollers.
[0009] Preferably, the bracket comprises a horizontal plate and a vertical plate, a plurality of horizontal plates are equidistantly arranged on the opposite sides of the two strip plates, and a vertical plate whose lower end is connected to the top of the frame is arranged at the bottom of the horizontal plate.
[0010] Preferably, the clamping sliding mechanism includes an electric slide, a clamping cylinder and a clamping block. An electric slide with both ends connected to its inner wall is horizontally provided at the upper end of the interior of the barrier box. A clamping cylinder is provided at the movable end of the electric slide, and both movable ends of the clamping cylinder are fixedly connected to a clamping block.
[0011] Preferably, the cutting sliding mechanism includes a cutting machine, a slide rail, a slider and an electric slide two. The interior of the partition box is provided with a slide rail located below the roller, and both ends of the slide rail are connected to the front and rear inner walls of the partition box. A slider is provided on the sliding sleeve of the slide rail. The top of the slider is provided with a cutting machine passing through the two rollers located in the partition box. An electric slide two is fixedly connected between the front and rear inner walls of the partition box, and the moving end of the electric slide two is connected to the outer side of the slider.
[0012] Preferably, it also includes a slapping mechanism, which includes an anti-collision box, a clapping board and motor 2. The rear of the barrier box is connected to the anti-collision box, the inner rear wall of the barrier box is provided with motor 2, and the output shaft of motor 2 is provided with a clapping board, and the clapping board is arranged in direct correspondence with the anti-collision box.
[0013] Preferably, a discharge port is provided on the left side of the barrier box, a pouring plate extending to the outside of the discharge port is obliquely provided between the front and rear inner walls of the barrier box, and a support column is provided at the bottom of the frame.
[0014] Compared with the prior art, the beneficial effect of the utility model is that the bagged raw materials can be conveyed by a roller conveying mechanism, and during the conveying process, the upper end of the bag is located between two strip plates. The bagged raw materials can enter the barrier box after being conveyed by the roller conveying mechanism, and the upper end of the bag is clamped by a clamping sliding mechanism, and the bottom of the bag is cut by a cutting sliding mechanism, so that the raw materials are quickly discharged from the opening and discharged from the discharge hopper to the processing equipment, thereby reducing the process of manual participation, reducing labor intensity, and improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings further illustrate the present invention, but the contents in the accompanying drawings do not constitute any limitation to the present invention.
[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model Figure 1 ;
[0017] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model Figure 2 ;
[0018] Figure 3 It is a front sectional view of the utility model.
[0019] In the attached drawings: 1. concave frame; 2. partition box; 3. discharge hopper; 4. frame; 51. synchronous belt; 52. synchronous wheel; 53. roller; 54. motor 1; 6. strip plate; 71. horizontal plate; 72. vertical plate; 81. electric slide 1; 82. clamping cylinder; 83. clamping block; 91. cutting machine; 92. slide rail; 93. slider; 94. electric slide 2; 101. anti-collision box; 102. clapper board; 103. motor 2; 11. discharge port; 12. pouring plate; 13. support column. DETAILED DESCRIPTION
[0020] The following describes the embodiments of the utility model in detail, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model. In the description of the utility model, it should be understood that the orientation or position relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present invention, "multiple" means two or more, and "several" means one or more, unless otherwise clearly and specifically defined.
[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0023] The disclosure below provides many different embodiments or examples for realizing different structures of the utility model. In order to simplify the disclosure of the utility model, the components and settings of specific examples are described below. Of course, they are merely examples, and the purpose is not to limit the utility model. In addition, the utility model may repeat reference numbers and / or reference letters in different examples, and such repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the utility model provides various specific examples of processes and materials, but those of ordinary skill in the art may be aware of the application of other processes and / or the use of other materials.
[0024] In this embodiment, Figure 1-3 A feeding device for processing compound fertilizer is provided. The utility model comprises a concave frame 1, a baffle box 2 is provided on the top of the concave frame 1, a discharge hopper 3 extending to the inside of the concave frame 1 is provided on the bottom of the baffle box 2, a concave frame 4 is provided on the right side of the baffle box 2, a notch is opened on the right side of the baffle box 2, a roller conveying mechanism extending to the inside of the baffle box 2 is provided inside the frame 4, two strip plates 6 extending to the inside of the baffle box 2 are provided at intervals above the frame 4, a bracket is fixedly connected between the strip plates 6 and the frame 4, a clamping sliding mechanism is provided at the upper end of the inside of the baffle box 2, and a cutting sliding mechanism extending to the top of the roller conveying mechanism is provided at the lower end of the inside of the baffle box 2.
[0025] In this embodiment, the bagged raw materials are placed on the roller conveyor mechanism, and the upper end of the bag is located between the two strip plates 6. The bagged raw materials can enter the barrier box 2 after being conveyed by the roller conveyor mechanism. At this time, the upper end of the bag is clamped by the clamping sliding mechanism, and the bottom of the bag is cut by the cutting sliding mechanism, so that the raw materials are quickly discharged from the opening, and finally, discharged from the discharge hopper 3 to the processing equipment, thereby reducing the process of manual participation, reducing labor intensity, and improving processing efficiency.
[0026] Preferably, as another embodiment of the utility model, the roller conveying mechanism includes a synchronous belt 51, a synchronous wheel 52, a roller 53 and a motor 54, the front and rear inner walls of the frame 4 and the baffle box 2 are provided with a plurality of mounting holes that are evenly distributed horizontally, and the front and rear mounting holes are arranged in a one-to-one correspondence, and the interiors of the frame 4 and the baffle box 2 are evenly provided with a plurality of rollers 53 that are distributed front and back, and both ends of the plurality of rollers 53 respectively pass through the front and rear mounting holes and are rotatably connected thereto, the front ends of the plurality of rollers 53 are fixedly sleeved with at least one synchronous wheel 52, and the synchronous wheels 52 on any two adjacent rollers 53 are transmission-connected with a synchronous belt 51, and the rear side of the frame 4 is provided with a motor 54 whose output shaft is coaxially connected to the rear end of one of the rollers 53.
[0027] In this embodiment, since two adjacent rollers 53 are driven by the synchronous belt 51 and the synchronous wheel 52, when the motor 54 drives one of the rollers 53 to rotate, all the rollers 53 are driven to rotate through the transmission action of the synchronous belt 51 and the synchronous wheel 52. When bagged raw materials are placed on the rollers 53, the bagged raw materials can be transported to the barrier box 2.
[0028] Preferably, as another embodiment of the utility model, the bracket includes a horizontal plate 71 and a vertical plate 72, and a plurality of horizontal plates 71 are equidistantly provided on the opposite sides of the two strip plates 6, and a vertical plate 72 whose lower end is connected to the top of the frame 4 is provided at the bottom of the horizontal plate 71, and the clamping sliding mechanism includes an electric slide 81, a clamping cylinder 82 and a clamping block 83, and an electric slide 81 whose two ends are connected to its inner wall is horizontally provided at the upper end of the interior of the partition box 2, and a clamping cylinder 82 is provided at the moving end of the electric slide 81, and the two moving ends of the clamping cylinder 82 are fixedly connected with a clamping block 83, and a discharge port 11 is opened on the left side of the partition box 2, and a pouring plate 12 extending to the outside of the discharge port 11 is obliquely provided between the front and rear inner walls of the partition box 2, and a support column 13 is provided at the bottom of the frame 4.
[0029] In this embodiment, the combination of the horizontal plate 71 and the vertical plate 72 forms an L shape to support the strip plate 6 to ensure that it is placed above the frame 4. When the bagged raw materials are placed on the roller conveyor mechanism, the upper end of the bag is placed between the two strip plates 6, and then conveyed to the inside of the baffle box 2 by the roller conveyor mechanism and located between the two clamping blocks 83. At this time, the clamping cylinder 82 can be started to drive the clamping blocks 83 to approach each other to clamp the upper end of the bag. After the bag raw materials are discharged, the empty bag can be driven by the electric slide 81 to move to the top of the dumping plate 12. At this time, after the clamping of the empty bag is released, the empty bag falls onto the dumping plate 12 and is discharged from the equipment from the discharge port 11 along the inclined surface of the dumping plate 12. The number of support columns 13 is multiple, and the lower end of the support column 13 is in contact with the ground, which can support the frame 4.
[0030] Preferably, as another embodiment of the utility model, the cutting sliding mechanism includes a cutting machine 91, a slide rail 92, a slider 93 and an electric slide 94. The interior of the partition box 2 is provided with a slide rail 92 located below the roller 53. Both ends of the slide rail 92 are connected to the front and rear inner walls of the partition box 2. A slider 93 is provided on the sliding sleeve of the slide rail 92. The top of the slider 93 is provided with a cutting machine 91 passing between the two rollers 53 located in the partition box 2. An electric slide 94 is fixedly connected between the front and rear inner walls of the partition box 2, and the moving end of the electric slide 94 is connected to the outer side of the slider 93.
[0031] It should be noted that when not in use, the cutter 91 is located at the rear or front of the partition box 2. When the bagged raw materials are located inside the partition box 2 and are exactly corresponding to the cutter 91, the cutter 91 is started and the slider 93 and the cutter 91 on the slider 93 are driven by the electric slide 2 94 to move back and forth along the slide rail 92 to cut the bag and discharge the raw materials from the bag.
[0032] Preferably, as another embodiment of the utility model, it also includes a slapping mechanism, which includes an anti-collision box 101, a clapping board 102 and a second motor 103. The back of the partition box 2 is connected to the anti-collision box 101, and the inner rear wall of the partition box 2 is provided with a second motor 103. The output shaft of the second motor 103 is provided with a clapping board 102, and the clapping board 102 is arranged in direct correspondence with the anti-collision box 101.
[0033] In this embodiment, while the raw materials in the bag are being discharged, the motor 2 103 can be started to drive the clapper 102 to beat the bag, so that the raw materials in the bag can be quickly discharged or the remaining raw materials can be beaten out, wherein the anti-collision box 101 can provide the clapper 102 with the space required for operation.
[0034] Working principle: Place the bagged raw materials on the roller 53, and place the upper end of the bag between the two strip plates 6. At this time, one of the rollers 53 is driven to rotate by the motor 1 54, and the transmission effect of the synchronous wheel 52 and the synchronous belt 51 is used to drive all the rollers 53 to rotate, and then the bagged raw materials are transported to the inside of the barrier box 2. At this time, the clamping cylinder 82 is driven to drive the two clamping blocks 83 to move relative to each other to clamp the upper end of the bag. At the same time, the cutting machine 91 is started, and the cutting machine 91 and the slider 9 are driven by the electric slide 2 94. 3 moves forward and backward along the slide rail 92, so that the cutting machine 91 cuts the bottom of the bag to discharge the raw materials. At the same time, the motor 2 103 is started to drive the clapper 102 to beat the bag, accelerate the discharge of the raw materials, beat the remaining raw materials down, reduce the residue, and the raw materials can be discharged from the discharge hopper 3 to the processing equipment. Finally, the empty bag is driven by the electric slide 1 81 to move to the top of the dumping plate 12, and the clamping cylinder 82 and the clamping block 83 release the clamping of the bag, so that it is discharged from the discharge port 11 along the dumping plate 12.
[0035] In the description of this specification, the description with reference to the terms "embodiment", "one embodiment", "certain embodiments", "illustrative embodiment", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0036] The technical principle of the present invention is described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations here, technicians in this field can think of other specific implementations of the present invention without creative work, and these equivalent variations or substitutions are all included in the scope defined by the claims of this application.
Claims
1. A feeding device for compound fertilizer processing, characterized in that: The invention comprises a concave frame (1), a baffle box (2) is provided on the top of the concave frame (1), a discharge hopper (3) extending into the interior of the concave frame (1) is provided on the bottom of the baffle box (2), a concave frame (4) is provided on the right side of the baffle box (2), a notch is provided on the right side of the baffle box (2), a roller conveying mechanism extending into the interior of the baffle box (2) is provided inside the frame (4), two strip plates (6) extending into the interior of the baffle box (2) are provided at intervals above the frame (4), a bracket is fixedly connected between the strip plates (6) and the frame (4), a clamping sliding mechanism is provided at the upper end of the interior of the baffle box (2), and a cutting sliding mechanism extending above the roller conveying mechanism is provided at the lower end of the interior of the baffle box (2).
2. A feeding device for compound fertilizer processing according to claim 1, characterized in that: The roller conveying mechanism comprises a synchronous belt (51), a synchronous wheel (52), a roller (53) and a motor (54); the front and rear inner walls of the frame (4) and the barrier box (2) are provided with a plurality of mounting holes which are horizontally equidistantly distributed, and the front and rear mounting holes are arranged in a one-to-one correspondence; the interior of the frame (4) and the barrier box (2) is provided with a plurality of rollers (53) which are equidistantly distributed front and back; both ends of the plurality of rollers (53) respectively pass through the mounting holes on the front and rear sides and are rotatably connected thereto; the front ends of the plurality of rollers (53) are fixedly sleeved with at least one synchronous wheel (52); the synchronous wheels (52) on any two adjacent rollers (53) are transmission-connected with a synchronous belt (51); and the rear side of the frame (4) is provided with a motor (54) whose output shaft is coaxially connected to the rear end of one of the rollers (53).
3. A feeding device for compound fertilizer processing according to claim 1, characterized in that: The bracket comprises a horizontal plate (71) and a vertical plate (72), a plurality of horizontal plates (71) are equidistantly arranged on opposite sides of the two strip plates (6), and a vertical plate (72) is arranged at the bottom of the horizontal plate (71) and the lower end of the vertical plate is connected to the top of the frame (4).
4. A feeding device for compound fertilizer processing according to claim 1, characterized in that: The clamping sliding mechanism comprises an electric slide (81), a clamping cylinder (82) and a clamping block (83); an electric slide (81) having two ends connected to an inner wall thereof is horizontally arranged at the upper end of the interior of the baffle box (2); a clamping cylinder (82) is arranged at the movable end of the electric slide (81); and both movable ends of the clamping cylinder (82) are fixedly connected to a clamping block (83).
5. A feeding device for compound fertilizer processing according to claim 2, characterized in that: The cutting sliding mechanism comprises a cutting machine (91), a sliding rail (92), a slider (93) and an electric slide table (94); the interior of the barrier box (2) is provided with a sliding rail (92) located below the roller (53); both ends of the sliding rail (92) are connected to the front and rear inner walls of the barrier box (2); a slider (93) is provided on the sliding sleeve of the sliding rail (92); the top of the slider (93) is provided with a cutting machine (91) passing between the two rollers (53) located in the barrier box (2); an electric slide table (94) is fixedly connected between the front and rear inner walls of the barrier box (2); and the movable end of the electric slide table (94) is connected to the outer side of the slider (93).
6. A feeding device for compound fertilizer processing according to claim 1, characterized in that: The invention also comprises a beating mechanism, the beating mechanism comprising an anti-collision box (101), a beating plate (102) and a second motor (103); the rear of the barrier box (2) is connected to the anti-collision box (101); the inner rear wall of the barrier box (2) is provided with a second motor (103); the output shaft of the second motor (103) is provided with a beating plate (102); the beating plate (102) and the anti-collision box (101) are arranged in positive correspondence.
7. A feeding device for compound fertilizer processing according to claim 1, characterized in that: A discharge port (11) is provided on the left side of the barrier box (2), a pouring plate (12) is obliquely provided between the front and rear inner walls of the barrier box (2) and extends to the outside of the discharge port (11), and a support column (13) is provided at the bottom of the frame (4).