Circulating type hydraulic pushing track translation fine aggregate concrete steel bar truss floor support plate stacking type production line

Abstract

The utility model belongs to the technical field of steel bar truss floor support plate production, and discloses a circulating type stacking type production line for horizontally moving fine aggregate concrete steel bar truss floor support plates by hydraulically pushing rails, which comprises a first rail and a second rail, and a first rail car and a second rail car are arranged at one end of the first rail and one end of the second rail. Longitudinal wheels are arranged at the bottoms of the first rail car and the second rail car, transverse wheels are arranged outside the first rail car and the second rail car, hydraulic push rods are arranged at one ends of the first rail and the second rail, push blocks are arranged at the tail ends of the hydraulic push rods through connecting frames, and the two ends of the first rail and the two ends of the second rail are connected through transverse long rails. Transverse long rails are arranged on the inner sides of the first rails, transverse short rails are arranged on the inner sides of the second rails and the first rails, the first rail car or the second rail car is pushed through a hydraulic push rod, transverse wheels enter the transverse long rails and the transverse short rails, and a conveying belt or a conveying chain plate is matched so that the transverse wheels and the transverse long rails can be switched between the first rails and the second rails. The purpose of circularly machining the steel bar truss floor support plate is achieved, and the production and machining efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of steel bar truss floor deck production, and specifically relates to a circulating hydraulic driven track translation fine stone concrete steel bar truss floor deck stacking production line. Background Art

[0002] Truss floor slab, also known as steel truss mold, is a composite structural system formed by processing the main load-bearing steel bars in the floor slab into steel trusses using special equipment in the factory, and then welding the steel trusses and galvanized steel plates into one. During the construction stage of the structural floor slab, the system uses galvanized steel plates to replace the construction molds, and the truss structure formed by welding the steel bars in the structure bears the self-weight of the floor slab concrete and the construction load together. After pouring concrete, a steel truss concrete floor slab is formed, which bears the service load during the use stage.

[0003] At present, most of the existing steel truss floor decking production lines use unidirectional moving tracks to load the floor decking to be processed and move it along the production line to realize the processing of the floor decking. Since the floor decking needs to be stacked in multiple layers during the processing, it is generally unloaded from the rail car after one layer of processing, and then transported to the front end of the production line for second-layer processing, thereby achieving the purpose of multi-layer processing. This production and processing method is not only inefficient, but also has a large workload, and it is difficult to meet the existing production needs. For this reason, we propose a circulating hydraulic push track translation fine stone concrete steel truss floor deck stacking production line. Utility Model Content

[0004] The utility model aims to provide a circulating hydraulically driven track-translated fine stone concrete steel bar truss floor deck stacking production line to solve the existing problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a circulating hydraulically driven track translation fine stone concrete steel truss floor deck stacking production line, comprising a first track, a second track, a hydraulic push rod and a transverse long track, the first track and the second track are arranged in parallel, a conveyor belt or a conveyor chain plate is installed on the first track and the second track, a first track car and a second track car are arranged at the opposite ends of the first track and the second track, longitudinal wheels are arranged at the bottom of the first track car and the second track car, and a plurality of transverse wheels are arranged on both sides of the outside of the first track car and the second track car. The first track and the second track are provided with two hydraulic push rods through a mounting seat on the outer sides of the ends away from each other, a connecting frame is provided at the end of the hydraulic push rod, and push blocks are provided on the same side of both ends of the connecting frame. The first track and the second track are connected at both ends by three transverse long rails, and the transverse long rails are provided with first grooves on both sides of one end close to the second track or the first track, and the second track and the first track are provided with transverse short rails on the inner sides, and the transverse short rails are connected with the transverse long rails, and the first track and the second track are provided with second grooves on both sides of the transverse short rails.

[0006] Preferably, a bracket is provided on the top of the first rail car and the second rail car, a bottom film is stably placed on the top of the bracket, a bottom film stacking place is provided on the outer side of one end of the first track and the second track, and a first robot is fixedly installed between the bottom film stacking place and the first track or the second track.

[0007] Preferably, a concrete placing boom is provided at one end of the first track and the second track close to the first track car and the second track car, and the concrete placing boom is fixedly installed directly above the first track and the second track through a mounting frame.

[0008] Preferably, a scraper is provided on a side of the concrete placing boom away from the first rail car and the second rail car, and the scraper is fixedly installed directly above the first rail and the second rail through a mounting frame.

[0009] Preferably, a vibration pump is provided at one end of the first track and the second track away from the first track car and the second track car, and the vibration pump is fixedly installed directly above one end of the first track and the second track through a guide frame.

[0010] Preferably, a sliding sleeve is provided on the outer periphery of the bottom of the vibration pump, and the vibration pump is sleeved on the outer periphery of the column of the guide frame through the sliding sleeve and is slidably connected thereto.

[0011] Preferably, a steel truss stacking place is provided between the vibration pump and the scraper, the steel truss stacking place is provided outside the first track and the second track, and a second manipulator is fixedly installed between the steel truss stacking place and the first track or the second track via a mounting seat.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. By using the hydraulic push rod, the connecting block and the push block, the first rail car or the second rail car is pushed away from the first rail or the second rail, so that the transverse wheels at the bottom enter the transverse long rail and the transverse short rail, and cooperate with the conveyor belt or conveyor chain plate in the transverse long rail to switch the first rail car or the second rail between the first rail and the second rail, thereby achieving the purpose of cyclic processing of the steel truss floor decking, and finally completing the processing of the floor decking, which greatly reduces the workload of workers and improves the efficiency of production and processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the push block structure of the utility model;

[0016] Figure 3 It is a schematic structural diagram of the first rail vehicle and the second rail vehicle of the utility model.

[0017] In the figure: 1. first track; 2. second track; 3. first track car; 4. second track car; 5. longitudinal wheel; 6. transverse wheel; 7. bracket; 8. bottom film; 9. bottom film stacking place; 10. first manipulator; 11. concrete placing boom; 12. scraper; 13. vibration pump; 14. guide frame; 15. sleeve; 16. hydraulic push rod; 17. connecting frame; 18. push block; 19. transverse long track; 20. transverse short track; 21. first slot; 22. second slot; 23. steel truss stacking place; 24. second manipulator. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-3The utility model provides a technical solution for a circulating hydraulically driven track translation fine stone concrete reinforced truss floor deck stacking production line: comprising a first track 1, a second track 2, a hydraulic push rod 16 and a transverse long track 19, the first track 1 and the second track 2 are arranged in parallel, a conveyor belt or a conveyor chain plate is installed on the first track 1 and the second track 2, a first track car 3 and a second track car 4 are arranged at the opposite ends of the first track 1 and the second track 2, longitudinal wheels 5 are arranged at the bottom of the first track car 3 and the second track car 4, a plurality of transverse wheels 6 are arranged on the outer sides of the first track 1 and the second track car 4, and a plurality of transverse wheels 6 are arranged on the outer sides of the first track 1 and the second track car 4. Two hydraulic push rods 16 are arranged on the outer sides of the ends of the two rails 2 away from each other through a mounting seat, a connecting frame 17 is arranged at the end of the hydraulic push rod 16, and push blocks 18 are arranged on the same side of both ends of the connecting frame 17. The first rail 1 and the second rail 2 are connected at both ends by three transverse long rails 19, and the transverse long rails 19 are provided with first slots 21 on both sides of one end close to the second rail 2 or the first rail 1, and the second rail 2 and the first rail 1 are provided with transverse short rails 20 on the inner sides, and the transverse short rails 20 are connected with the transverse long rails 19, and the first rail 1 and the second rail 2 are provided with second slots 22 on both sides of the transverse short rails 20.

[0020] Specifically, a bracket 7 is provided on the top of the first rail car 3 and the second rail car 4, a bottom film 8 is stably placed on the top of the bracket 7, a bottom film stacking place 9 is provided on the outer side of one end of the first track 1 and the second track 2, and a first manipulator 10 is fixedly installed between the bottom film stacking place 9 and the first track 1 or the second track 2.

[0021] Specifically, a concrete placing machine 11 is provided at one end of the first track 1 and the second track 2 close to the first track car 3 and the second track car 4. The concrete placing machine 11 is fixedly installed directly above the first track 1 and the second track 2 through a provided mounting frame.

[0022] Specifically, a scraper 12 is provided on a side of the concrete placing machine 11 away from the first rail car 3 and the second rail car 4 , and the scraper 12 is fixedly installed directly above the first rail 1 and the second rail 2 through a mounting frame.

[0023] Specifically, a vibration pump 13 is provided at one end of the first track 1 and the second track 2 away from the first track car 3 and the second track car 4. The vibration pump 13 is fixedly installed directly above one end of the first track 1 and the second track 2 through a guide frame 14.

[0024] Specifically, a sliding sleeve 15 is provided on the outer periphery of the bottom of the vibration pump 13 , and the vibration pump 13 is sleeved on the outer periphery of the column of the guide frame 14 through the sliding sleeve 15 and is slidably connected thereto.

[0025] Specifically, a steel truss stacking place 23 is provided between the vibration pump 13 and the scraper 12, and the steel truss stacking place 23 is provided on the outside of the first track 1 and the second track 2. A second manipulator 24 is fixedly installed between the steel truss stacking place 23 and the first track 1 or the second track 2 through a mounting seat.

[0026] In this embodiment, when the steel truss floor deck is produced and processed, the first rail car 3 and the second rail car 4 on the first track 1 and the second track 2 are both at one end of the first track 1 and the second track 2 close to the bottom film stacking place 9 (the first rail car 2 and the second rail car 3 do not limit the number of rail cars, but only reflect the distinction after the bottom film is loaded, and the number of rail cars can be several). By arranging a conveyor belt or a conveyor chain plate on the first track 1 and the second track 2, in conjunction with the longitudinal wheel 5, the first rail car 3 and the second rail car 4 are driven to move on the first track 1 and the second track 2. When the first rail car 3 and the second rail car 4 move to a position close to the bottom film stacking place 9, the first manipulator 10 sequentially moves the first rail car 3 and the second rail car 4 to the first track 1 and the second track 2. A bottom film 8 is installed on the bracket 7 on the top of the rail car 4 (the bottom film 8 on the bottom film stacking area 9 is brushed with a release agent and a composite carbon fiber mesh is laid), and then the first rail car 3 and the second rail car 4 are driven by a conveyor belt or a conveyor chain plate in conjunction with the longitudinal wheel 5 to pass under the concrete distributor 11, and concrete is injected into the bottom film 8 on the top of the first rail car 3 and the second rail car 4 through the concrete distributor 11. After the injection is completed, it continues to move forward along the first track 1 and the second track 2 to the bottom of the scraper 12, and is scraped flat by the scraper 12, and then passes through the steel truss stacking area 23, and the steel truss is placed on the scraped concrete by the second manipulator 24, and then the first rail car 3 and the second rail car 4 are used to drive the bottom film 8 to move to the vibration Below the pump 13, the vibration pump 13 is moved downward to vibrate the steel truss on the bottom membrane 8 to make it blend into the concrete. After the vibration is completed, the hydraulic push rod 16 is used to push the connecting frame 17 to move, so that it brings the push block 18 into contact with the body of the first rail car 3 or the second rail car 4, and pushes it to the transverse long track 19. The transverse wheel 6 and the transverse short track 20 are used to push it into the transverse long track 19, so that the transverse wheel 6 is driven by a conveyor belt or a conveyor chain plate in the transverse long track 19, and the conveyor belt or the conveyor chain plate in the transverse long track 19 drives the first rail car 3 or the second rail car 4 to move on the transverse long track 19. Since the first track 1 and the second track 2 are connected to the transverse short track 20 with a first slot, 21, and a second slot 22 is provided at the place where the longitudinal wheel 5 passes, so that the first rail car 3 or the second rail car 4 can be laterally translated along the transverse long rail 19 and the transverse short rail 20 to the second rail 2 or the first rail 1 for the next loading. Such a design eliminates the need to carry the unfinished floor decking back and forth during the production process. The hydraulic push rod 16, the connecting frame 17 and the push block 18 can be directly used in conjunction with the transverse long rail 19 and the transverse short rail 20 to switch the first rail car 3 or the second rail car 4 between the first rail 1 and the second rail 2, thereby achieving the purpose of cyclic processing of the steel truss floor decking and finally completing the processing of the floor decking, greatly reducing the workload of workers and improving the efficiency of production and processing.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A circulating hydraulic push track translation fine stone concrete steel truss floor deck stacking production line, comprising a first track (1), a second track (2), a hydraulic push rod (16) and a transverse long track (19), characterized in that: The first rail (1) and the second rail (2) are arranged in parallel, and a conveyor belt or a conveyor chain plate is installed on the first rail (1) and the second rail (2). A first rail car (3) and a second rail car (4) are arranged at the opposite ends of the first rail (1) and the second rail (2). The bottoms of the first rail car (3) and the second rail car (4) are provided with longitudinal wheels (5). Both sides of the outside of the first rail car (3) and the second rail car (4) are provided with a plurality of transverse wheels (6). Two hydraulic push rods (16) are arranged on the outer sides of the ends of the first rail (1) and the second rail (2) away from each other through a mounting seat. The hydraulic push rods (16) ) is provided at the end of the first track (1) and the second track (2), and a push block (18) is provided on the same side of both ends of the connecting frame (17); the first track (1) and the second track (2) are connected at both ends by three transverse long tracks (19); both sides of the transverse long track (19) close to the second track (2) or the first track (1) are provided with first slots (21); the inner sides of the second track (2) and the first track (1) are provided with transverse short tracks (20); the transverse short tracks (20) are connected to the transverse long tracks (19); and the first track (1) and the second track (2) are provided with second slots (22) on both sides of the transverse short tracks (20).

2. The circulating hydraulically driven track-translated fine stone concrete steel bar truss floor deck stacking production line according to claim 1 is characterized by: A bracket (7) is provided on the top of each of the first rail vehicle (3) and the second rail vehicle (4), a bottom film (8) is stably placed on the top of the bracket (7), a bottom film stacking area (9) is provided on the outer side of one end of the first rail (1) and the second rail (2), and a first manipulator (10) is fixedly installed between the bottom film stacking area (9) and the first rail (1) or the second rail (2).

3. The circulating hydraulically driven track-translated fine stone concrete steel bar truss floor deck stacking production line according to claim 1 is characterized by: A concrete placing machine (11) is provided at one end of the first track (1) and the second track (2) close to the first track car (3) and the second track car (4); the concrete placing machine (11) is fixedly installed directly above the first track (1) and the second track (2) via a mounting frame.

4. The circulating hydraulically driven track-translated fine stone concrete steel bar truss floor deck stacking production line according to claim 3 is characterized by: A scraper (12) is provided on the side of the concrete placing machine (11) away from the first rail car (3) and the second rail car (4); the scraper (12) is fixedly mounted directly above the first rail (1) and the second rail (2) via a mounting frame.

5. The circulating hydraulically driven track-translated fine stone concrete steel bar truss floor deck stacking production line according to claim 4 is characterized by: A vibration pump (13) is provided at one end of the first track (1) and the second track (2) away from the first track vehicle (3) and the second track vehicle (4); the vibration pump (13) is fixedly mounted directly above one end of the first track (1) and the second track (2) via a guide frame (14).

6. The circulating hydraulically driven track-translated fine stone concrete steel bar truss floor deck stacking production line according to claim 5 is characterized by: A sliding sleeve (15) is provided on the outer periphery of the bottom of the vibration pump (13), and the vibration pump (13) is sleeved on the outer periphery of the column of the guide frame (14) through the sliding sleeve (15) and is slidably connected thereto.

7. The circulating hydraulically driven track-translated fine stone concrete steel bar truss floor deck stacking production line according to claim 5 is characterized by: A steel truss stacking place (23) is provided between the vibration pump (13) and the scraper (12); the steel truss stacking place (23) is provided outside the first track (1) and the second track (2); a second manipulator (24) is fixedly mounted between the steel truss stacking place (23) and the first track (1) or the second track (2) via a mounting seat.

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