High-temperature sintering device for nano insulation board

By introducing exhaust gas treatment components and rotation adjustment components into the nano-insulating plate sintering device, the problems of harmful gases and smoke pollution during the sintering process are solved, air purification and uniform heating of nano-insulating plates are achieved, and the production environment and product quality are improved.

CN222279279UActive Publication Date: 2024-12-31LANGFANG BOYA TECH CO LTD
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Patent Information

Application Number
CN202420960261.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2024-12-31
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The existing sintering devices generate a large amount of harmful gases and smoke during the firing of nano-insulating plates, resulting in pollution in the production environment and causing harm to human health.

Method used

A nano-insulating plate high-temperature sintering device is designed, including exhaust gas treatment assembly and rotational adjustment assembly. The exhaust gas treatment component treats harmful gases and smoke through the suction port, activated carbon filter plate, water tank and dryer, and the rotary adjustment component realizes uniform heating of the nano-insulating plate through the motor and cylinder.

Benefits of technology

Effectively filter and treat harmful gases and smoke generated during sintering, ensure that the air is harmless, and improve the safety of the production environment and the quality of nano-insulating plates.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a nanometer insulation board high temperature sintering device which comprises a sintering device body, a connecting plate and a waste gas treatment assembly, the side face of the connecting plate and the side face of the sintering device body are fixedly installed, and the bottom of the waste gas treatment assembly and the top of the connecting plate are fixedly installed. The waste gas treatment assembly comprises an air suction port, a first communicating pipe, a filter box and an activated carbon filter plate, the outer surface of the air suction port and the inner surface of the sintering device body are fixedly mounted, one end of the first communicating pipe and the top of the air suction port are fixedly mounted, and the other end of the first communicating pipe and the side face of the filter box are fixedly mounted; the bottom of the filter box and the top of the connecting plate are fixedly mounted; the side surface of the activated carbon filter plate and the inner surface of the filter box are detachably mounted; and through the arrangement of the waste gas treatment assembly, harmless gas is discharged through a third communicating pipe and an air pump after treatment, so that harmful gas and smoke dust generated during sintering are treated and then discharged, and the harm of the harmful gas and the smoke dust to the environment and human bodies is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat insulation board sintering, and more specifically, to a nano heat insulation board high-temperature sintering device. Background Art

[0002] Nano insulation board is a kind of high-efficiency and energy-saving insulation product composed of nano-scale silicon dioxide and metal foil fiber cloth. In the production process of nano insulation board, sintering device is usually used to process it at high temperature. The high-temperature sintering process can remove moisture in the board, and also burn away some low-melting impurities, improve the hardness of the powder, increase the bite between powders, and improve the strength of the board. However, the existing sintering device will produce a large amount of harmful gases and smoke during the firing process of nano insulation board, and these harmful gases and smoke will be discharged into the air through the exhaust holes of the equipment, resulting in the production and processing environment being affected. In addition, the smoke particles with very small particles are dispersed in the air. After being inhaled by the human body, it will cause damage to human health. Utility Model Content

[0003] In order to overcome the above-mentioned defects of the prior art, the utility model provides a high-temperature sintering device for nano-insulation panels to solve the problem in the prior art that the existing sintering device will generate a large amount of harmful gases and smoke during the sintering process of the nano-insulation panels, and these harmful gases and smoke will be discharged into the air through the exhaust holes of the equipment, thereby affecting the production and processing environment.

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: a nano thermal insulation board high temperature sintering device, comprising:

[0005] Sintering device body;

[0006] A connecting plate, the side of which is fixedly mounted to the side of the sintering device body;

[0007] An exhaust gas treatment component, the bottom of which is fixedly mounted on the top of the connecting plate, the exhaust gas treatment component comprising an air intake port, a first connecting pipe, a filter box, and an activated carbon filter plate. The outer surface of the air intake port is fixedly mounted on the inner surface of the sintering device body, one end of the first connecting pipe is fixedly mounted on the top of the air intake port, the other end of the first connecting pipe is fixedly mounted on the side of the filter box, the bottom of the filter box is fixedly mounted on the top of the connecting plate, and the side of the activated carbon filter plate is detachably mounted on the inner surface of the filter box.

[0008] Among them, it also includes a cabinet door, a thermal insulation layer, a heating rod, a controller, and a rotary adjustment component. The side of the cabinet door is movably installed on the side of the sintering device body, the outer surface of the thermal insulation layer is fixedly installed on the inner surface of the sintering device body, the outer surface of the heating rod is fixedly installed on the inner surface of the thermal insulation layer, the side of the controller is fixedly installed on the outer surface of the cabinet door, the heating rod is electrically connected to the controller, and the rotary adjustment component is arranged inside the sintering device body.

[0009] Among them, the exhaust gas treatment component also includes a water tank and a second connecting pipe. The bottom of the water tank is fixedly installed on the top of the connecting plate, the end of the second connecting pipe is fixedly installed on the side of the filter box, the outer surface of the second connecting pipe is fixedly installed on the side of the water tank, and the bottom end of the second connecting pipe is arranged at the bottom of the water tank.

[0010] Among them, the exhaust gas treatment component also includes a dryer, a third connecting pipe, and an air pump. The bottom of the dryer is fixedly installed on the top of the water tank, the bottom end of the dryer is fixedly installed on the inner surface of the water tank, one end of the third connecting pipe is fixedly installed on the top of the dryer, the other end of the third connecting pipe is fixedly installed on the top of the air pump, and the bottom of the air pump is fixedly installed on the top of the connecting plate.

[0011] Wherein, the rotation adjustment assembly includes a motor, a cylinder, a push rod, a support plate, a clamping strip, and a shaft column. The side surface of the motor is fixedly installed on the outer surface of the sintering device body, the side surface of the cylinder is fixedly installed on the output end of the motor, the outer surface of the cylinder is movably installed on the inner surface of the sintering device body, the side end of the push rod is movably installed on the inner surface of the cylinder, the side surface of the support plate is fixedly installed on the end of the push rod, the bottom of the clamping strip is movably installed on the top of the support plate, the outer surface of the shaft column is movably installed on the inner surface of the clamping strip, and the bottom of the shaft column is fixedly installed on the top of the support plate.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] In the above scheme, by setting up a waste gas treatment component and starting the air pump, the air pump will suck in the harmful gases and smoke generated during sintering inside the sintering device body from the air intake port, and the gas will enter the filter box along the first connecting pipe, and the activated carbon filter plate will adsorb the harmful substances in the gas. Then, the gas still containing fine smoke will continue to enter the water tank along the second connecting pipe, and the water inside the water tank will treat the smoke contained in the gas. Then, the treated gas enters the dryer for drying treatment, and then the harmless gas is discharged through the third connecting pipe and the air pump, so that the harmful gases and smoke generated during sintering are treated before being discharged, thereby avoiding the harmful gases and smoke from causing harm to the environment and human body.

[0014] In the above scheme, by setting a rotating adjustment component, during the sintering process, the motor can be started, and the cylinder connected to the output end of the motor rotates along the inner surface of the sintering device body, driving the push rod to rotate, and the supporting plate connected to the push rod drives the nano-insulation board placed inside to rotate, so that the nano-insulation board is heated evenly, avoiding quality problems of the nano-insulation board during the sintering process due to uneven heating on one side of the nano-insulation board. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the waste gas treatment component of the utility model;

[0018] Figure 4 It is a schematic diagram of the structure of the rotary adjustment component of the utility model.

[0019] [reference numerals]

[0020] 1. Sintering device body; 2. Cabinet door; 3. Connecting plate; 4. Thermal insulation layer; 5. Heating rod; 6. Controller; 7. Waste gas treatment component; 8. Rotary adjustment component; 70. Air intake port; 71. First connecting pipe; 72. Filter box; 73. Activated carbon filter plate; 74. Water tank; 75. Second connecting pipe; 76. Dryer; 77. Third connecting pipe; 78. Air pump; 80. Motor; 81. Cylinder; 82. Push rod; 83. Support plate; 84. Connecting strip; 85. Shaft column. DETAILED DESCRIPTION

[0021] In order to make the technical problems to be solved, technical solutions and advantages of the present invention more clear, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.

[0022] As attached Figure 1 To Attachment Figure 4 The embodiment of the utility model provides a nano thermal insulation board high temperature sintering device, comprising:

[0023] Sintering device body 1;

[0024] A connecting plate 3, the side of which is fixedly mounted to the side of the sintering device body 1;

[0025] The exhaust gas treatment component 7, the bottom of the exhaust gas treatment component 7 is fixedly installed with the top of the connecting plate 3, the exhaust gas treatment component 7 includes an air intake port 70, a first connecting pipe 71, a filter box 72, and an activated carbon filter plate 73, the outer surface of the air intake port 70 is fixedly installed with the inner surface of the sintering device body 1, one end of the first connecting pipe 71 is fixedly installed with the top of the air intake port 70, the other end of the first connecting pipe 71 is fixedly installed with the side of the filter box 72, the bottom of the filter box 72 is fixedly installed with the top of the connecting plate 3, and the side of the activated carbon filter plate 73 is detachably installed with the inner surface of the filter box 72;

[0026] By setting the activated carbon filter plate 73, during the sintering process, the activated carbon filter plate 73 can adsorb and screen out larger particles in the generated gas and harmful substances contained in the gas, and the activated carbon filter plate 73 and the filter box 72 are detachably installed inside, and the activated carbon filter plate 73 can be replaced in time to ensure the adsorption effect.

[0027] Among them, it also includes a cabinet door 2, a thermal insulation layer 4, a heating rod 5, a controller 6, and a rotating adjustment component 8. The side of the cabinet door 2 is movably installed on the side of the sintering device body 1, the outer surface of the thermal insulation layer 4 is fixedly installed on the inner surface of the sintering device body 1, the outer surface of the heating rod 5 is fixedly installed on the inner surface of the thermal insulation layer 4, the side of the controller 6 is fixedly installed on the outer surface of the cabinet door 2, the heating rod 5 is electrically connected to the controller 6, and the rotating adjustment component 8 is arranged inside the sintering device body 1.

[0028] Among them, the exhaust gas treatment component 7 also includes a water tank 74 and a second connecting pipe 75. The bottom of the water tank 74 is fixedly installed on the top of the connecting plate 3, the end of the second connecting pipe 75 is fixedly installed on the side of the filter box 72, the outer surface of the second connecting pipe 75 is fixedly installed on the side of the water tank 74, and the bottom end of the second connecting pipe 75 is set at the bottom of the water tank 74.

[0029] Among them, the exhaust gas treatment component 7 also includes a dryer 76, a third connecting pipe 77, and an air pump 78. The bottom of the dryer 76 is fixedly installed on the top of the water tank 74, the bottom end of the dryer 76 is fixedly installed on the inner surface of the water tank 74, one end of the third connecting pipe 77 is fixedly installed on the top of the dryer 76, the other end of the third connecting pipe 77 is fixedly installed on the top of the air pump 78, and the bottom of the air pump 78 is fixedly installed on the top of the connecting plate 3.

[0030] The rotary adjustment assembly 8 includes a motor 80, a cylinder 81, a push rod 82, a support plate 83, a clamping strip 84, and a shaft column 85. The side of the motor 80 is fixedly mounted on the outer surface of the sintering device body 1, the side of the cylinder 81 is fixedly mounted on the output end of the motor 80, the outer surface of the cylinder 81 is movably mounted on the inner surface of the sintering device body 1, the side end of the push rod 82 is movably mounted on the inner surface of the cylinder 81, the side of the support plate 83 is fixedly mounted on the end of the push rod 82, the bottom of the clamping strip 84 is movably mounted on the top of the support plate 83, the outer surface of the shaft column 85 is movably mounted on the inner surface of the clamping strip 84, and the bottom of the shaft column 85 is fixedly mounted on the top of the support plate 83;

[0031] By setting the cylinder 81 and controlling the cylinder 81 to start, the push rod 82 moves along the inner surface of the cylinder 81 to push the support plate 83 to move to the outside of the sintering device body 1, and then, the nano-insulation board is placed on the support plate 83, and the cylinder 81 is started again, so that the support plate 83 and the nano-insulation board placed inside it are moved into the middle of the sintering device body 1, which is convenient for loading and unloading the nano-insulation board and improving production efficiency.

[0032] The working process of the utility model is as follows:

[0033] First, the control cylinder 81 is started, and the push rod 82 moves along the inner surface of the cylinder 81 to push the support plate 83 to move to the outside of the sintering device body 1. Then, the nano-insulation board is placed on the support plate 83, and the clamping strip 84 is rotated so that the nano-insulation board is clamped inside the support plate 83. Then, the cylinder 81 is started again to move the support plate 83 and the nano-insulation board placed inside it into the middle of the sintering device body 1. Then, the cabinet door 2 is closed, and the heating rod 5 is started by the controller 6 to sinter the nano-insulation board.

[0034] At the same time, the air pump 78 is started, and the air pump 78 sucks the harmful gas and smoke generated during sintering inside the sintering device body 1 from the air inlet 70, and the gas enters the filter box 72 along the first connecting pipe 71, and the activated carbon filter plate 73 adsorbs the harmful substances in the gas. Then, the gas still containing fine smoke continues to enter the water tank 74 along the second connecting pipe 75, and the water inside the water tank 74 treats the smoke contained in the gas. Then, the treated gas enters the dryer 76 for drying treatment, and then the harmless gas is discharged through the third connecting pipe 77 and the air pump 78;

[0035] During the sintering process, the motor 80 can also be started, and the cylinder 81 connected to the output end of the motor 80 rotates along the inner surface of the sintering device body 1, driving the push rod 82 to rotate, and the supporting plate 83 connected to the push rod 82 drives the nano-insulation plate placed inside to rotate, so that the nano-insulation plate is heated evenly.

[0036] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0037] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0038] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A nano thermal insulation board high temperature sintering device, characterized in that: include Sintering device body (1); A connecting plate (3), the side surface of the connecting plate (3) being fixedly mounted to the side surface of the sintering device body (1); An exhaust gas treatment component (7), wherein the bottom of the exhaust gas treatment component (7) is fixedly mounted on the top of the connecting plate (3), and the exhaust gas treatment component (7) comprises an air intake port (70), a first connecting pipe (71), a filter box (72), and an activated carbon filter plate (73). The outer surface of the air intake port (70) is fixedly mounted on the inner surface of the sintering device body (1), one end of the first connecting pipe (71) is fixedly mounted on the top of the air intake port (70), and the other end of the first connecting pipe (71) is fixedly mounted on the side of the filter box (72). The bottom of the filter box (72) is fixedly mounted on the top of the connecting plate (3), and the side of the activated carbon filter plate (73) is detachably mounted on the inner surface of the filter box (72).

2. A nano-insulation board high temperature sintering device according to claim 1, characterized in that: It also includes a cabinet door (2), a thermal insulation layer (4), a heating rod (5), a controller (6), and a rotary adjustment component (8); the side of the cabinet door (2) is movably mounted on the side of the sintering device body (1); the outer surface of the thermal insulation layer (4) is fixedly mounted on the inner surface of the sintering device body (1); the outer surface of the heating rod (5) is fixedly mounted on the inner surface of the thermal insulation layer (4); the side of the controller (6) is fixedly mounted on the outer surface of the cabinet door (2); the heating rod (5) is electrically connected to the controller (6); and the rotary adjustment component (8) is arranged inside the sintering device body (1).

3. The nano thermal insulation board high temperature sintering device according to claim 1, characterized in that: The exhaust gas treatment component (7) also includes a water tank (74) and a second connecting pipe (75), the bottom of the water tank (74) is fixedly mounted on the top of the connecting plate (3), the end of the second connecting pipe (75) is fixedly mounted on the side of the filter box (72), the outer surface of the second connecting pipe (75) is fixedly mounted on the side of the water tank (74), and the bottom end of the second connecting pipe (75) is arranged at the bottom of the water tank (74).

4. The nano-insulation board high temperature sintering device according to claim 1, characterized in that: The exhaust gas treatment component (7) also includes a dryer (76), a third connecting pipe (77), and an air pump (78). The bottom of the dryer (76) is fixedly mounted on the top of the water tank (74), the bottom end of the dryer (76) is fixedly mounted on the inner surface of the water tank (74), one end of the third connecting pipe (77) is fixedly mounted on the top of the dryer (76), the other end of the third connecting pipe (77) is fixedly mounted on the top of the air pump (78), and the bottom of the air pump (78) is fixedly mounted on the top of the connecting plate (3).

5. The nano-insulation board high temperature sintering device according to claim 2, characterized in that: The rotary adjustment assembly (8) comprises a motor (80), a cylinder (81), a push rod (82), a support plate (83), a clamping strip (84), and a shaft column (85). The side surface of the motor (80) is fixedly mounted to the outer surface of the sintering device body (1), the side surface of the cylinder (81) is fixedly mounted to the output end of the motor (80), the outer surface of the cylinder (81) is movably mounted to the inner surface of the sintering device body (1), the side end of the push rod (82) is movably mounted to the inner surface of the cylinder (81), the side surface of the support plate (83) is fixedly mounted to the end of the push rod (82), the bottom of the clamping strip (84) is movably mounted to the top of the support plate (83), the outer surface of the shaft column (85) is movably mounted to the inner surface of the clamping strip (84), and the bottom of the shaft column (85) is fixedly mounted to the top of the support plate (83).