Raw material rod heating device for track accessory iron tooth production

By designing the raw material rod heating device for iron teeth production of track accessories, the rotary heating of the raw material rod is achieved by using strip furnace body and fire cylinder heater, the problem of uneven surface heating in the prior art is solved, the heating efficiency is improved and the heating efficiency is reduced. Labor intensity and exhaust gas treatment difficulty.

CN222279284UActive Publication Date: 2024-12-31CHANGZHOU LIANGHUI MASCH CO LTD
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Patent Information

Application Number
CN202420926778.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-31
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

In the prior art, heating the iron rod by a high-frequency quenching furnace causes rapid heating of the workpiece surface but insufficient internal temperature rises, making it impossible to achieve overall heating of the raw material rod, affecting the metal strength of the product.

Method used

Design a raw material rod heating device for iron teeth production of crawler accessories, including a strip furnace body, a fire cylinder heater, a chain conveyor and a raw material rod bearing mechanism, and realize the rotating heating of the raw material rod through a chain conveyor and a friction rod. And use the tail smoke to preheat the raw material rods in the storage tank.

Benefits of technology

The overall uniform heating of the raw material rod is achieved, the heating efficiency is improved, and the labor intensity and subsequent exhaust gas treatment are reduced through automatic feeding and preheating of the tail smoke.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a raw material rod heating device for track accessory iron tooth production, and belongs to the technical field of raw material preheating equipment.The raw material rod heating device comprises a strip-shaped furnace body with two open ends, a feeding port is formed in one side of the strip-shaped furnace body, a discharging port is formed in the other side of the strip-shaped furnace body, and a fire cylinder type heater is arranged on the upper side of the interior of the furnace body; a conveying chain of the chain conveyor penetrates through the interior of the strip-shaped furnace body, and raw material rod bearing mechanisms are evenly fixed to the conveying chain of the chain conveyor. The multiple raw material rod bearing mechanisms are arranged on the conveying chain, and raw material rods can move forwards and rotate while being placed on the raw material rod bearing mechanisms and running in the strip-shaped furnace body, so that the whole raw material rods can be rapidly and evenly heated, and the heating efficiency is greatly improved.
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Description

Technical Field

[0001] The present application relates to the technical field of raw material preheating equipment, and in particular to a raw material rod heating device for producing iron teeth for track accessories. Background Art

[0002] Currently, if Figure 1 The iron teeth 9 shown are made by heating an iron rod, forging and trimming.

[0003] In the prior art, the iron rod is heated by a high-frequency quenching furnace. This quenching furnace has a fast heating speed, but its principle is to quench the surface of industrial metal parts. It is a metal heat treatment method that generates a certain induced current on the surface of the workpiece, quickly heats the surface of the part, and then quickly quenches it. Induction heating equipment is a device that performs induction heating on the workpiece for surface quenching. The principle of induction heating: the workpiece is placed in an inductor, which is generally a hollow copper tube that inputs medium-frequency or high-frequency alternating current (1000-300000Hz or higher). The alternating magnetic field generates an induced current of the same frequency in the workpiece. The distribution of this induced current in the workpiece is uneven, strong on the surface, very weak inside, and close to 0 in the core. By using this skin effect, the surface of the workpiece can be quickly heated. The surface temperature rises to 800-1000℃ in a few seconds, while the temperature of the core rises very little.

[0004] In order to increase the metal strength of the product, it is urgent to heat the raw material rod as a whole so that the core temperature of the raw material rod is also heated to a certain temperature. Therefore, our company has developed a heating device suitable for the rod body. Utility Model Content

[0005] The purpose of the present application is to provide a raw material rod heating device for producing iron teeth of track accessories to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above-mentioned purpose, the present application provides a raw material bar heating device for producing track accessory iron teeth, which adopts the following technical solution:

[0007] A raw material rod heating device for producing iron teeth of crawler accessories comprises a strip-shaped furnace body with openings at both ends, one side of the strip-shaped furnace body is a feed port, and the other side is a discharge port, a fire tube type heater is arranged at the upper side of the furnace body, and also comprises a chain conveyor, the conveying chain of the chain conveyor is arranged through the interior of the strip-shaped furnace body, a raw material rod bearing mechanism is evenly fixed on the conveying chain of the chain conveyor, the raw material rod bearing mechanism comprises a base fixed on the conveying chain, bases are symmetrically fixed on both sides of the surface of the base, a shifting rod is fixed on the side of the top of the base close to the feed port, a limiting rod is fixed on the side of the top of the base away from the shifting rod, the height of the shifting rod is higher than the height of the limiting rod, two bearings are arranged between the shifting rod and the limiting rod, the two bearings are symmetrically connected to the base for rotation, a plurality of friction rods are suspended in the strip-shaped furnace body, and the friction rods are arranged along the length direction of the strip-shaped furnace body;

[0008] A smoke exhaust pipe is connected to the top of one side of the strip furnace body close to the discharge port, a material storage trough is arranged on the top of the strip furnace body, the smoke exhaust pipe is connected to the material storage trough, and a feeding port and a smoke extraction port are arranged on the top of the material storage trough.

[0009] Preferably, the bottom of the storage tank is connected to a discharge tank, the discharge tank is flat, a feed assembly is provided at the feed inlet of the strip-shaped furnace body, and the discharge tank is connected to the feed assembly.

[0010] The feeding assembly includes a receiving trough with an upward opening, the top of the receiving trough is connected to the discharging trough, the width of the interior of the receiving trough can only allow one raw material rod to pass through, a yield groove is provided at the bottom of the receiving trough corresponding to the position of the shifting rod, and a yield opening is provided at the bottom of the receiving trough along the working direction of the strip furnace body, a baffle is provided near the upper side of the yield opening, the baffle is hinged on the receiving trough, and a plurality of elastic sheets are fixed on the receiving trough, and the elastic sheets can abut against the baffle.

[0011] By adopting the above technical scheme, when the lever in the raw material bar carrying mechanism passes through the receiving trough through the give way groove, the raw material bar at the bottom of the receiving trough is taken out from the give way port and then falls onto the base, so that the raw material bar can be automatically loaded, which greatly reduces the labor intensity of the staff.

[0012] A plurality of suspension rods are fixed in the strip furnace body, a spring is fixed at the bottom of the suspension rod, and the friction rod is fixed at the bottom of the spring. In order to facilitate contact with the raw material rod, both ends of the friction rod have upwardly tilted flanges.

[0013] In summary, the present application includes at least one of the following beneficial technical effects:

[0014] 1. The raw material bar heating device for producing track accessory iron teeth is provided with a plurality of raw material bar bearing mechanisms on the conveyor chain. When the raw material bars are placed on the raw material bar bearing mechanisms and run inside the strip furnace body, they can move forward and rotate at the same time, so that the whole raw material bar can be quickly and evenly heated, which greatly improves the heating efficiency;

[0015] 2. When the lever in the raw material bar carrying mechanism passes through the receiving trough, the raw material bar at the bottom of the receiving trough is taken out together, thereby realizing automatic loading of the raw material bars, which greatly reduces the labor intensity of the staff;

[0016] 3. Using the tail smoke in the furnace body to preheat the raw material bars in the storage tank can not only increase the initial temperature of the raw material bars, but also cool the tail smoke, which is convenient for subsequent tail gas treatment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram used to reflect the finished iron teeth in the prior art.

[0018] Figure 2 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0019] Figure 3 It is a schematic diagram of the structure in the state where the outer shell of the strip furnace body is hidden in the embodiment of the present application.

[0020] Figure 4 It is a structural schematic diagram used to reflect the raw material rod supporting mechanism in the embodiment of the present application.

[0021] Figure 5 It is a schematic diagram of the structure of the feed assembly used to reflect the embodiment of the present application.

[0022] Explanation of the reference numerals in the accompanying drawings: 1. Strip furnace body; 11. Suspension rod; 111. Spring; 2. Conveyor chain; 3. Raw material rod bearing mechanism; 31. Base; 32. Pedestal; 33. Push rod; 34. Limit rod; 35. Bearing; 4. Friction rod; 5. Fire tube heater; 6. Storage trough; 7. Discharge trough; 8. Feed assembly; 81. Receiving trough; 811. Make way groove; 812. Make way port; 82. Baffle; 83. Elastic sheet. DETAILED DESCRIPTION

[0023] The following is combined with Figure 2-5 This application is described in further detail.

[0024] The present application discloses a raw material bar heating device for producing track accessory iron teeth, referring to Figure 2-3, comprising a strip furnace body 1 with openings at both ends, one side of the strip furnace body 1 being a material inlet and the other side being a material outlet, a fire tube heater 5 being arranged at the upper side of the furnace body, and a chain conveyor, a conveying chain 2 of the chain conveyor being arranged to pass through the interior of the strip furnace body 1, and a raw material rod bearing mechanism 3 being evenly fixed on the conveying chain 2 of the chain conveyor;

[0025] Reference Figure 3 and Figure 4 The raw material rod bearing mechanism 3 includes a base 31 fixed on the conveying chain 2, a base 32 is symmetrically fixed on both sides of the surface of the base 31, a lever 33 is fixed on the side of the top of the base 32 close to the feed port, a limit rod 34 is fixed on the side of the top of the base 32 away from the lever 33, the height of the lever 33 is higher than the height of the limit rod 34, two bearings 35 are arranged between the lever 33 and the limit rod 34, and the two bearings 35 are symmetrically connected to the base 32 for rotation, a plurality of friction rods 4 are suspended in the strip furnace body 1, and the friction rods 4 are arranged along the length direction of the strip furnace body 1, a plurality of suspension rods 11 are fixed in the strip furnace body 1, a spring 111 is fixed at the bottom of the suspension rod 11, the friction rod 4 is fixed at the bottom of the spring 111, and both ends of the friction rod 4 have upwardly tilted flanges;

[0026] Reference Figure 2 and Figure 3 A smoke exhaust pipe is connected to the top of one side of the strip-shaped furnace body 1 near the discharge port, a storage trough 6 is arranged on the top of the strip-shaped furnace body 1, the smoke exhaust pipe is connected to the storage trough 6, a feeding port and a smoke extraction port are arranged on the top of the storage trough 6, a discharge trough 7 is connected to the bottom of the storage trough 6, the discharge trough 7 is flat, a feeding assembly 8 is arranged at the feeding port of the strip-shaped furnace body 1, the discharge trough 7 is connected to the feeding assembly 8, and in order to facilitate the rolling of the raw material rods, the inner wall of the bottom of the storage trough 6 is a slope.

[0027] By discharging the tail smoke into the storage tank 6, the high-temperature tail smoke can preheat the raw material rods in the storage tank 6, thereby playing a role in waste smoke utilization and facilitating the subsequent treatment of the tail gas.

[0028] Reference Figure 3 and Figure 5 The feeding assembly 8 includes a receiving trough 81 with an upward opening, the top of which is connected to the discharging trough 7, the width of the inside of the receiving trough 81 can only pass one raw material rod, a clearance groove 811 is provided at the bottom of the receiving trough 81 corresponding to the position of the shifting rod 33, and a clearance opening 812 is provided at the bottom of the receiving trough 81 along the working direction of the strip furnace body 1, and a baffle 82 is provided near the upper side of the clearance opening 812, the baffle 82 is hinged on the receiving trough 81, and a plurality of elastic sheets 83 are fixed on the receiving trough 81, and the elastic sheets 83 can abut against the baffle 82.

[0029] The components in the strip-shaped furnace body 1 are all made of high-temperature resistant materials and are sprayed with a high-temperature resistant layer.

[0030] The implementation principle of a raw material bar heating device for producing track accessory iron teeth in the embodiment of the present application is as follows:

[0031] The staff only needs to put the raw material rods into the storage trough 6 from the feeding port in sequence. Under the action of their own gravity, the raw material rods fall into the receiving trough 81 through the discharging trough 7 in sequence. When the chain conveyor is working, it drives the conveying chain 2 to rotate in a circle. When the lever 33 in the raw material rod bearing mechanism 3 passes through the receiving trough 81 through the giving way groove 811, the raw material rod at the bottom of the receiving trough 81 moves with the lever 33, and opens the baffle 82, and then falls onto the base 32. The raw material rod finally stays between the two bearings 35 on the bases 32 on both sides. After that, when moving in the strip furnace body 1, the raw material rod will rotate under the friction force of the friction rod 4, so that the raw material rod can be quickly and evenly heated as a whole, and the heating efficiency is high.

[0032] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A raw material rod heating device for producing track accessory iron teeth, comprising a strip-shaped furnace body (1) with openings at both ends, one side of the strip-shaped furnace body (1) being a feed port and the other side being a discharge port, a fire tube heater (5) being arranged at the upper side of the furnace body, characterized in that: The invention also comprises a chain conveyor, wherein the conveying chain (2) of the chain conveyor passes through the interior of the strip-shaped furnace body (1), and a raw material rod bearing mechanism (3) is evenly fixed on the conveying chain (2) of the chain conveyor. The raw material rod bearing mechanism (3) comprises a base (31) fixed on the conveying chain (2), and bases (32) are symmetrically fixed on both sides of the surface of the base (31). A lever (33) is fixed on the top of the base (32) close to the feeding port, and a limit rod (34) is fixed on the top of the base (32) away from the lever (33). The height of the lever (33) is higher than the height of the limit rod (34). Two bearings (35) are arranged between the lever (33) and the limit rod (34), and the two bearings (35) are symmetrically connected to the base (32) for rotation. A plurality of friction rods (4) are suspended in the strip-shaped furnace body (1), and the friction rods (4) are arranged along the length direction of the strip-shaped furnace body (1). A smoke exhaust pipe is connected to the top of one side of the strip-shaped furnace body (1) close to the discharge port, a material storage trough (6) is arranged on the top of the strip-shaped furnace body (1), the smoke exhaust pipe is connected to the material storage trough (6), and a feeding port and a smoke extraction port are arranged on the top of the material storage trough (6).

2. The raw material rod heating device for producing track accessory iron teeth according to claim 1 is characterized in that: The bottom of the storage trough (6) is connected to a discharge trough (7), and the discharge trough (7) is arranged in a flat shape. A feed assembly (8) is arranged at the feed inlet of the strip-shaped furnace body (1), and the discharge trough (7) is connected to the feed assembly (8).

3. The raw material rod heating device for producing track component iron teeth according to claim 2 is characterized in that: The feed assembly (8) comprises a receiving trough (81) with an upward opening, the top of the receiving trough (81) is connected to the discharging trough (7), the width of the interior of the receiving trough (81) is only sufficient to pass one raw material rod, a clearance groove (811) is provided at the bottom of the receiving trough (81) corresponding to the position of the shifting rod (33), a clearance opening (812) is provided at the bottom of the receiving trough (81) along the working direction of the strip furnace body (1), a baffle (82) is provided near the upper side of the clearance opening (812), the baffle (82) is hinged to the receiving trough (81), and a plurality of elastic sheets (83) are fixed to the receiving trough (81), and the elastic sheets (83) can abut against the baffle (82).

4. The raw material rod heating device for producing track accessory iron teeth according to claim 1 is characterized in that: A plurality of suspension rods (11) are fixed inside the strip-shaped furnace body (1), a spring (111) is fixed at the bottom of the suspension rod (11), and the friction rod (4) is fixed at the bottom of the spring (111).

5. The raw material rod heating device for producing track component iron teeth according to claim 1, characterized in that: Both ends of the friction rod (4) have upwardly tilted flanges.