Activated carbon carbonization kiln
The activated carbon carbonization kiln addresses the risk of worker burns by enabling remote handling of carbonized materials through a rotating mechanism and sliding mechanisms, ensuring safety and reducing material loss.
Patent Information
- Application Number
- CN202420928955.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-30
AI Technical Summary
Workers are at risk of being burned by high temperatures inside electric kilns when manually removing activated carbon raw materials after carbonization.
An activated carbon carbonization kiln equipped with a rotating mechanism and sliding mechanisms that allow for the safe removal of carbonized materials using a turntable and gear system, along with a collecting tank to prevent material loss.
Facilitates the safe removal of carbon materials by allowing for remote handling and reduces material loss through the use of a collecting tank and stabilizing mechanisms.
Smart Images
Figure CN222279310U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of activated carbon production equipment, in particular to an activated carbon carbonization kiln. Background Art
[0002] An electric kiln is a kiln that uses electrical energy for heating. It generates heat through resistance heating elements to carbonize the activated carbon raw materials at high temperatures and remove organic matter from the activated carbon raw materials. Generally, the high-temperature carbonization stage causes a portion of the organic matter adsorbed on the activated carbon raw materials to boil, vaporize and desorb, while the other portion of the organic matter will decompose to generate small molecular hydrocarbons that desorb, and the remaining components remain in the pores of the activated carbon as fixed carbon.
[0003] At present, the following problems still exist in the use of carbonization kilns: After carbonization, the activated carbon raw materials are generally taken out from the kiln by manpower. Due to the high temperature inside the electric kiln, workers may be easily burned by the inside of the kiln if they do not operate properly. Utility Model Content
[0004] Technical problem to be solved: After carbonization, the activated carbon raw materials are usually taken out from the kiln by manpower. Due to the high temperature inside the electric kiln, workers may be easily burned by the inside of the kiln if they do not operate properly.
[0005] In view of the deficiencies in the prior art, the utility model provides an activated carbon carbonization kiln, which solves the problems mentioned in the background technology.
[0006] Technical solution:
[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] An activated carbon carbonization kiln, comprising:
[0009] A furnace body, the right side of which is rotatably connected to a sealed door, the top surface of the inner wall and the back of the inner wall of the furnace body are both connected to electric heating tubes, and the bottom of the furnace body is connected to four universal wheels;
[0010] A first bracket, wherein both sides of the first bracket are connected to sliding mechanisms, the sliding mechanisms are fixedly connected to the inner wall of the furnace body, and a driving mechanism is connected below the first bracket, and the driving mechanism is fixedly connected to the inner wall of the furnace body;
[0011] The bottom surface of the inner wall of the furnace body is connected with a collecting tank.
[0012] In a possible implementation, the driving mechanism includes a second bearing and a first bearing embedded in the left and right sides of the furnace body, the second bearing and the first bearing are internally rotatably connected with an axle rod, the outer side of the axle rod is connected with three gears, the outer side of the gear is meshingly connected with a rack, the rack is fixedly connected to the first bracket, the left end of the axle rod extends to the outside of the furnace body and is connected with a turntable, and the outer side of the turntable is connected with six sleeves.
[0013] In a possible implementation, the six sleeves are distributed equiangularly in the annular direction.
[0014] In a possible implementation, the sliding mechanism includes five sliding blocks connected to two sides of the first bracket, the outer sides of the sliding blocks are slidably connected to sliding seats, and the sliding seats are fixedly connected to the furnace body.
[0015] In a possible implementation manner, the positions of the five sliding blocks and the through holes on both sides of the first bracket are staggered.
[0016] In a possible implementation, a second bracket is connected to the middle of the first bracket, and five pairs of support plates are connected to both sides of the second bracket corresponding to both sides of the first bracket, and a placement groove is connected above a pair of the support plates.
[0017] In a possible implementation, limiting holes are provided at the four corners of the placement slot, the limiting holes are slidably connected to limiting columns, and the limiting columns are fixedly connected to the support plate.
[0018] Beneficial effects:
[0019] 1. A sleeve, a turntable, a rack, a gear and a shaft are provided. After carbonization is completed, the staff inserts an external rod into the sleeve, rotates the turntable clockwise, drives the shaft to rotate, and then drives the gear to rotate. Through the connection between the gear and the rack, the first bracket is driven forward to be moved out of the furnace body, so that the staff can remove the sintered activated carbon raw materials before taking them out of the kiln by manpower, which is conducive to avoiding the problem of staff being burned by the inside of the electric kiln when taking out the activated carbon raw materials;
[0020] 2. A collecting trough, a sliding seat, a block, a limiting hole and a limiting column are provided. By providing the collecting trough, it is helpful to collect the activated carbon raw materials and avoid waste of raw materials. With the cooperation of the sliding seat and the block, it is helpful to improve the stability of the first bracket and facilitate the first bracket to move forward and backward. With the cooperation of the limiting hole and the limiting column, it is helpful to improve the stability of the placement trough and avoid the placement trough from falling off the support plate during the movement of the first bracket. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1It is a structural schematic diagram of the utility model;
[0022] Figure 2 It is a bottom view of the first bracket of the utility model;
[0023] Figure 3 It is a top view of the first bracket of the utility model;
[0024] Figure 4 It is an enlarged view of the A part of the utility model;
[0025] Figure 5 It is an enlarged view of B of the present utility model.
[0026] Figure numerals: 1. furnace body; 2. first bracket; 3. sealing door; 4. sleeve; 5. turntable; 6. universal wheel; 7. support plate; 8. second bracket; 9. placement groove; 10. slide seat; 11. rack; 12. gear; 13. first bearing; 14. shaft; 15. second bearing; 16. slider; 17. limiting hole; 18. limiting column; 19. collecting tank; 20. electric heating tube. DETAILED DESCRIPTION
[0027] The embodiment of the present application solves the problems in the prior art by providing an activated carbon carbonization kiln.
[0028] The technical solution in the embodiment of the present application is to solve the above problems, and the overall idea is as follows:
[0029] Embodiment 1:
[0030] The specific structure of this embodiment is as follows: Figure 1-Figure 3 As shown, an activated carbon carbonization kiln comprises:
[0031] A furnace body 1, the right side of which is rotatably connected to a sealed door 3, the top surface of the inner wall and the back of the inner wall of the furnace body 1 are both connected to electric heating tubes 20, and the bottom of the furnace body 1 is connected to four universal wheels 6;
[0032] A first bracket 2, wherein both sides of the first bracket 2 are connected with sliding mechanisms, and the sliding mechanisms are fixedly connected to the inner wall of the furnace body 1; a driving mechanism is connected below the first bracket 2, and the driving mechanism is fixedly connected to the inner wall of the furnace body 1;
[0033] The bottom surface of the inner wall of the furnace body 1 is connected with a collecting tank 19. The provision of the collecting tank 19 is conducive to collecting the activated carbon raw materials and avoiding the waste of raw materials.
[0034] In some examples, the driving mechanism includes a second bearing 15 and a first bearing 13 embedded in the left and right sides of the furnace body 1, the second bearing 15 and the first bearing 13 are internally rotatably connected with a shaft 14, the outer side of the shaft 14 is connected with three gears 12, the outer side of the gear 12 is meshed with a rack 11, the rack 11 is fixedly connected to the first bracket 2, the left end of the shaft 14 extends to the outside of the furnace body 1 and is connected with a turntable 5, the outer side of the turntable 5 is connected with six sleeves 4, the external rod is inserted into the sleeve 4, the turntable 5 is rotated clockwise, the shaft 14 is driven to rotate, and then the gear 12 is driven to rotate, through the connection between the gear 12 and the rack 11, the first bracket 2 is driven to move forward, the first bracket 2 is moved out of the furnace body 1, the turntable 5 is rotated counterclockwise, the shaft 14 is driven to rotate counterclockwise, and then the gear 12 is driven to rotate, the first bracket 2 is driven to move backward, and the first bracket 2 is moved into the furnace body 1.
[0035] In some examples, the six sleeves 4 are distributed equiangularly in the annular direction.
[0036] By adopting the above technical solution:
[0037] A sleeve 4, a turntable 5, a rack 11, a gear 12 and a shaft 14 are provided. After carbonization is completed, the staff inserts an external rod into the sleeve 4, rotates the turntable 5 clockwise, drives the shaft 14 to rotate, and then drives the gear 12 to rotate. Through the connection between the gear 12 and the rack 11, the first bracket 2 is driven to move forward, and the first bracket 2 is moved out of the furnace body 1, so that the staff can move out the sintered activated carbon raw material before taking it out of the kiln by manpower, which is beneficial to avoid the problem of staff being burned by the inside of the electric kiln when taking out the activated carbon raw material.
[0038] Embodiment 2:
[0039] The specific structure of this embodiment is as follows: Figure 1-Figure 5 As shown, the sliding mechanism includes five sliders 16 connected to both sides of the first bracket 2, and the outer side of the slider 16 is slidably connected to a slide seat 10, and the slide seat 10 is fixedly connected to the furnace body 1. With the cooperation of the slide seat 10 and the slider 16, it is beneficial to improve the stability of the first bracket 2 and facilitate the first bracket 2 to move forward and backward.
[0040] In some examples, the five sliders 16 are staggered with the through holes on both sides of the first bracket 2 , which helps to avoid affecting the normal carbonization of the activated carbon raw material placed inside the first bracket 2 .
[0041] In some examples, the middle position of the first bracket 2 is connected to the second bracket 8, and the two sides of the second bracket 8 are connected to five pairs of support plates 7 corresponding to the two sides of the first bracket 2, and the top of a pair of the support plates 7 is connected to a placement groove 9. By providing the placement groove 9, it is convenient to place the activated carbon raw material inside the placement groove 9.
[0042] In some examples, limiting holes 17 are provided at the four corners of the placement slot 9, and the limiting holes 17 are internally slidably connected to limiting columns 18, and the limiting columns 18 are fixedly connected to the support plate 7. The cooperation between the limiting holes 17 and the limiting columns 18 is beneficial to improving the stability of the placement slot 9 and preventing the placement slot 9 from falling off the support plate 7 when the first bracket 2 is moving.
[0043] By adopting the above technical solution:
[0044] A collecting groove 19, a sliding seat 10, a slider 16, a limiting hole 17 and a limiting column 18 are provided. The provision of the collecting groove 19 is conducive to collecting the activated carbon raw materials and avoiding waste of raw materials. The cooperation of the sliding seat 10 and the slider 16 is conducive to improving the stability of the first bracket 2 and facilitating the forward and backward movement of the first bracket 2. The cooperation of the limiting hole 17 and the limiting column 18 is conducive to improving the stability of the placement groove 9 and avoiding the placement groove 9 from falling off from the support plate 7 during the movement of the first bracket 2.
[0045] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.
Claims
1. An activated carbon carbonization kiln, characterized in that: include: A furnace body (1), the right side of the furnace body (1) is rotatably connected to a sealing door (3), the top surface of the inner wall and the rear surface of the inner wall of the furnace body (1) are both connected to electric heating tubes (20), and the bottom of the furnace body (1) is connected to four universal wheels (6); A first bracket (2), wherein both sides of the first bracket (2) are connected to sliding mechanisms, the sliding mechanisms are fixedly connected to the inner wall of the furnace body (1), and a driving mechanism is connected below the first bracket (2), the driving mechanism is fixedly connected to the inner wall of the furnace body (1); The bottom surface of the inner wall of the furnace body (1) is connected to a collecting tank (19).
2. An activated carbon carbonization kiln as claimed in claim 1, characterized in that: The driving mechanism comprises a second bearing (15) and a first bearing (13) embedded in the left and right sides of the furnace body (1); the second bearing (15) and the first bearing (13) are internally rotatably connected to a shaft (14); the outer side of the shaft (14) is connected to three gears (12); the outer side of the gear (12) is meshingly connected to a rack (11); the rack (11) is fixedly connected to the first bracket (2); the left end of the shaft (14) extends to the outer side of the furnace body (1) and is connected to a turntable (5); the outer side of the turntable (5) is connected to six sleeves (4).
3. An activated carbon carbonization kiln as claimed in claim 2, characterized in that: The six sleeves (4) are distributed at equal angles in the annular direction.
4. An activated carbon carbonization kiln as claimed in claim 1, characterized in that: The sliding mechanism comprises five sliding blocks (16) connected to both sides of the first bracket (2); the outer sides of the sliding blocks (16) are slidably connected to a sliding seat (10); and the sliding seat (10) is fixedly connected to the furnace body (1).
5. An activated carbon carbonization kiln as claimed in claim 4, characterized in that: The positions of the five sliding blocks (16) and the through holes on both sides of the first bracket (2) are staggered.
6. An activated carbon carbonization kiln as claimed in claim 1, characterized in that: A second bracket (8) is connected to the middle of the first bracket (2); five pairs of support plates (7) are connected to the two sides of the second bracket (8) and the two sides of the first bracket (2) respectively; and a placement slot (9) is connected to the top of a pair of the support plates (7).
7. An activated carbon carbonization kiln as claimed in claim 6, characterized in that: Limiting holes (17) are provided at the four corners of the placement slot (9), the interior of the limiting holes (17) is slidably connected to limiting columns (18), and the limiting columns (18) are fixedly connected to the support plate (7).