New energy charging gun insertion force detection device

By using infrared sensors, radiation signal plates and pressure sensors in the insertion force detection device of the new energy charging gun, combined with the push rod motor and chute structure, the precise measurement and life analysis of the insertion force of the charging gun are achieved, and the wear of the charging gun is solved and safety hazards have improved the safety of the charging gun.

CN222280006UActive Publication Date: 2024-12-31上豪智能科技(浙江)有限公司
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Patent Information

Application Number
CN202420765039.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2024-12-31
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

During use, the wear and tear of the new energy charging gun is difficult to measure due to uncertain insertion force, which may cause charging safety risks, and the different insertion force affecting the service life is difficult to analyze.

Method used

A new energy charging gun insertion force detection device is designed, using infrared sensors and radiation signal plates to combine pressure sensors, and the precise plug-and-plug test of the charging gun head and charging port is realized through the push rod motor and chute structure, and the number of plug-and-plugs and pull-outs is recorded. Insert force data.

Benefits of technology

It improves the accuracy and stability of the charging gun insertion and removal test, can analyze the service life under different insertion forces, and reduces safety hazards caused by overload use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a new energy charging gun insertion force detection device, which comprises a base, two groups of support plates fixedly connected to the two sides of the upper end of the base, two groups of outer frames fixedly connected to the front and rear ends of the support plates, an operation display screen arranged at the front end of one group of outer frames, and a support frame fixedly connected to the interiors of the two groups of outer frames, and further comprises a positioning assembly, the positioning assembly comprises an infrared sensor arranged at the rear end in the supporting frame, two sliding grooves are formed in the upper end and the lower end in the supporting frame respectively, two moving blocks are slidably connected into the two sliding grooves respectively, a moving frame is fixedly connected to the upper ends of the moving blocks, and a radiation signal plate is fixedly connected to the front end of the moving frame. According to the utility model, the test data of the charging gun can be accurately analyzed by a worker, so that the number of times of stable insertion and extraction of the charging gun under the condition of different insertion forces can be obtained, the safe service life can be obtained, and the potential safety hazard caused by overload use of the electric vehicle charging gun can be reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of new energy charging guns, and in particular to an insertion force detection device for a new energy charging gun. Background Art

[0002] The new energy charging gun is a device used to charge new energy vehicles such as electric vehicles and hybrid vehicles. It is usually connected to a charging pile and transmits electrical energy to the vehicle's battery through a cable to charge the vehicle.

[0003] When the charging gun is in use, it needs to be inserted into the charging port of the charging pile. When the charging gun is inserted, the charging gun itself will be worn, but it is unclear how much this wear value will pose a hidden danger to charging safety. At the same time, the insertion force when people use the charging gun is not the same, and the wear of the charging gun caused by different insertion forces is also difficult to measure.

[0004] To this end, a new energy charging gun insertion force detection device is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide a new energy charging gun insertion force detection device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new energy charging gun insertion force detection device, including a base, two groups of support plates are fixedly connected to both sides of the upper end of the base, two groups of outer frames are fixedly connected to the front and rear ends of the support plates, an operation display screen is provided at the front end of one group of outer frames, the inside of the two groups of outer frames are fixedly connected to a support frame, and also includes a positioning component, the positioning component includes an infrared sensor arranged at the rear end of the support frame, two groups of slide grooves are respectively provided at the upper and lower ends of the inside of the support frame, two groups of moving blocks are slidably connected to the inside of the two groups of slide grooves, the upper ends of the moving blocks are fixedly connected to a moving frame, and the front end of the moving frame is fixedly connected to a radiation signal board.

[0007] Preferably, the radiation signal plate is arranged corresponding to the infrared sensor, and the signal output end of the infrared sensor is electrically connected to the operation display screen.

[0008] Preferably, a fixing plate is fixedly connected to one end of the interior of the support frame, and a charging port is fixedly connected to the interior of the fixing plate and the support plate.

[0009] Preferably, a charging gun head is fixedly connected to the interior of the mobile rack, and the output end of the charging gun head is adapted to the input end of the charging port.

[0010] Preferably, a pressure sensor is provided at one end of the charging port, and the pressure sensor is arranged inside the support plate.

[0011] Preferably, one end of the movable frame is fixedly connected with a connecting block.

[0012] Preferably, one end of the connecting block is fixedly connected to a push rod, and the push rod is transmission-connected to a push rod motor.

[0013] Preferably, the push rod motor is fixedly connected to the inner side of an outer frame.

[0014] Beneficial effects of the utility model:

[0015] Compared with the prior art, the new energy charging gun insertion force detection device provided by the utility model makes the plugging and unplugging test between the charging port and the charging gun head more accurate and stable by setting a positioning component, and will not cause misalignment between the charging port and the charging gun head during plugging and unplugging due to vibration during mechanical operation;

[0016] At the same time, the infrared sensor and the radiation signal board cooperate with each other to stably record the number of plugging and unplugging tests between the charging port and the charging gun head, so that the staff can accurately analyze the test data of the charging gun, and thus determine how many times the charging gun can be stably plugged and unplugged under different insertion forces, and determine the safe service life, while reducing the safety risks caused by overload use of electric vehicle charging guns. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a new energy charging gun insertion force detection device according to an embodiment of the utility model;

[0019] Figure 2 This is a schematic diagram of the internal three-dimensional structure of a new energy charging gun insertion force detection device according to an embodiment of the utility model. Figure 1 ;

[0020] Figure 3 This is a schematic diagram of the internal three-dimensional structure of a new energy charging gun insertion force detection device according to an embodiment of the utility model. Figure 2 ;

[0021] Figure 4 A new energy charging gun insertion force detection device is provided in accordance with an embodiment of the utility model. Figure 3 Schematic diagram of the cross-sectional three-dimensional structure at AA in the middle.

[0022] The markings in the figure are: 1. Base; 2. Support plate; 3. Outer frame; 4. Operation display screen; 5. Support frame; 6. Fixed plate; 7. Charging port; 8. Slide; 9. Moving frame; 10. Moving block; 11. Charging gun head; 12. Connecting block; 13. Push rod; 14. Push rod motor; 15. Radiation signal board; 16. Infrared sensor; 17. Pressure sensor. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

[0024] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0025] In order to keep the following description of the embodiments of the present invention clear and concise, the present invention omits detailed descriptions of known functions and known components.

[0026] like Figures 1 to 4 As shown, a new energy charging gun insertion force detection device includes a base 1, two groups of support plates 2 are fixedly connected to both sides of the upper end of the base 1, two groups of outer frames 3 are fixedly connected to the front and rear ends of the support plates 2, an operation display screen 4 is arranged at the front end of one group of outer frames 3, the inside of the two groups of outer frames 3 is fixedly connected to a support frame 5, and also includes a positioning component, the positioning component includes an infrared sensor 16 arranged at the rear end of the support frame 5, two groups of slide grooves 8 are respectively arranged at the upper and lower ends of the inside of the support frame 5, two groups of moving blocks 10 are respectively slidably connected to the inside of the two groups of slide grooves 8, the upper end of the moving block 10 is fixedly connected to a moving frame 9, and the front end of the moving frame 9 is fixedly connected to a radiation signal board 15.

[0027] Specifically, Figures 1 to 3As shown, a fixed plate 6 is fixedly connected to one end of the inner part of the support frame 5, a charging port 7 is fixedly connected to the inner part of the fixed plate 6 and the support plate 2, a charging gun head 11 is fixedly connected to the inner part of the mobile frame 9, the output end of the charging gun head 11 is adapted to the input end of the charging port 7, a connecting block 12 is fixedly connected to one end of the mobile frame 9, a pushing rod 13 is fixedly connected to one end of the connecting block 12, the pushing rod 13 is transmission-connected to a pushing rod motor 14, and the pushing rod motor 14 is fixedly connected to the inner side of an outer frame 3.

[0028] When working, first start the push rod motor 14, the push rod motor 14 drives the push rod 13, and the push rod 13 drives the connecting block 12 to move along one end of the moving frame 9. Because the connecting block 12 is fixedly connected to the moving frame 9, the upper and lower ends of the moving frame 9 are respectively connected with corresponding moving blocks 10, and the moving block 10 is slidably connected to the slide groove 8, so the connecting block 12 drives the moving frame 9 to slide along the inside of the slide groove 8. Because the charging port 7 is adapted to the charging gun head 11, and the charging gun head 11 is fixed inside the moving frame 9, when the moving frame 9 moves, it drives the charging gun head 11 to be inserted into the inside of the charging port 7. When the charging gun head 11 is fully inserted into the inside of the charging port 7, the push rod motor 14 reverses and drives the push rod 13 to move along the other end of the moving frame 9, thereby disengaging the charging gun head 11 from the charging port 7, and repeats the reciprocating motion according to the program, so that the plug-in and unplug test between the charging port 7 and the charging gun head 11 is more accurate and stable, and the vibration during mechanical operation will not cause misalignment between the charging port 7 and the charging gun head 11 during plug-in and unplugging.

[0029] like Figures 1 to 4 As shown, two groups of slide grooves 8 are respectively provided at the upper and lower ends inside the supporting frame 5, and two groups of moving blocks 10 are respectively slidably connected inside the two groups of slide grooves 8. The upper ends of the moving blocks 10 are fixedly connected to the moving frames 9, and the front ends of the moving frames 9 are fixedly connected to the radiation signal board 15. The radiation signal board 15 is correspondingly arranged with the infrared sensor 16, and the signal output end of the infrared sensor 16 is electrically connected to the operation display screen 4. A pressure sensor 17 is arranged at one end of the charging port 7, and the pressure sensor 17 is arranged inside the support plate 2.

[0030] During operation, the push rod speed and number of times of the push rod motor 14 are inputted in the operation display screen 4. When the push rod motor 14 is started, the charging gun head 11 is inserted into the charging port 7. Because the radiation signal board 15 is fixed on the movable frame 9, when the charging gun head 11 moves, the radiation signal board 15 moves accordingly. After the radiation signal board 15 moves, it is parallel to the infrared sensor 16 arranged on the supporting frame 5. The infrared sensor 16 senses the radiation signal on the radiation signal board 15, and the infrared sensor 16 converts the radiation into an electrical signal. At the same time, the infrared sensor 16 transmits the number of times the electrical signal is triggered to the operation display screen 4, thereby The number of times the charging gun head 11 was inserted into the charging port 7 was recorded. At the same time, when the charging gun head 11 was inserted into the charging port 7, the insertion of the charging gun head 11 caused the pressure of the pressure sensor 17 to change. The insertion force of the charging gun was calculated by the change in the data of the pressure sensor 17 before and after the insertion of the charging gun head 11. At the same time, the changes in voltage and current when the charging gun was charging were observed during the test. The staff conducted multiple sets of charging gun insertion force tests with different parameters to determine how many times the charging gun can be stably plugged and unplugged under different insertion forces, and obtained the safe service life, while reducing the safety risks caused by overload use of the electric vehicle charging gun.

[0031] A person skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention, including the claims, is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0032] The utility model is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.

Claims

1. A new energy charging gun insertion force detection device, comprising a base (1), two groups of support plates (2) are fixedly connected to both sides of the upper end of the base (1), and two groups of outer frames (3) are fixedly connected to the front and rear ends of the support plates (2), characterized in that: An operation display screen (4) is provided at the front end of one group of the outer frames (3), and a support frame (5) is fixedly connected inside the two groups of the outer frames (3); The invention also comprises a positioning component, wherein the positioning component comprises an infrared sensor (16) arranged at the rear end of the support frame (5), two groups of slide grooves (8) are respectively arranged at the upper end and the lower end of the support frame (5), two groups of moving blocks (10) are respectively slidably connected inside the two groups of slide grooves (8), the upper end of the moving block (10) is fixedly connected to a moving frame (9), and the front end of the moving frame (9) is fixedly connected to a radiation signal board (15).

2. A new energy charging gun insertion force detection device as claimed in claim 1, characterized in that: The radiation signal plate (15) is arranged correspondingly to the infrared sensor (16), and the signal output end of the infrared sensor (16) is electrically connected to the operation display screen (4).

3. A new energy charging gun insertion force detection device as claimed in claim 2, characterized in that: A fixing plate (6) is fixedly connected to one end of the interior of the support frame (5), and a charging port (7) is fixedly connected to the interior of the fixing plate (6) and the support plate (2).

4. A new energy charging gun insertion force detection device as claimed in claim 3, characterized in that: A charging gun head (11) is fixedly connected to the interior of the mobile frame (9), and the output end of the charging gun head (11) is compatible with the input end of the charging port (7).

5. A new energy charging gun insertion force detection device as claimed in claim 4, characterized in that: A pressure sensor (17) is provided at one end of the charging port (7), and the pressure sensor (17) is arranged inside the support plate (2).

6. A new energy charging gun insertion force detection device as claimed in claim 5, characterized in that: One end of the movable frame (9) is fixedly connected with a connecting block (12).

7. A new energy charging gun insertion force detection device as claimed in claim 6, characterized in that: One end of the connection block (12) is fixedly connected to a push rod (13), and the push rod (13) is transmission-connected to a push rod motor (14).

8. A new energy charging gun insertion force detection device as claimed in claim 7, characterized in that: The push rod motor (14) is fixedly connected to the inner side of an outer frame (3).