Folding filter element detection equipment
By designing folding filter element detection equipment, using air intake hoses and tilting sinks to automatically detect the filter element bad points, and cleaning components to clean impurities, the problem that existing equipment cannot effectively detect the bad points is solved, and maintenance and inspection efficiency is improved.
Patent Information
- Application Number
- CN202420688941.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-07
AI Technical Summary
Existing filter element detection equipment cannot effectively detect the filter element's deterioration points, resulting in ineffective maintenance.
A folding filter element detection device is designed, including a rack, sink, detection component, cleaning component and control component. Air inlet through the intake hose is inlet into the filter element. The damaged point appears after the bubble is generated, and the tilting sink and cleaning component are used to Automatically clean impurities to improve detection efficiency.
Efficient detection and maintenance of filter element damage points is achieved, maintenance efficiency is improved, and equipment is kept clean through an automatic cleaning system, which indirectly improves detection efficiency.
Smart Images

Figure CN222280059U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filter element detection, in particular to a folded filter element detection device. Background Art
[0002] Filter element testing mainly tests the various performance indicators of the filter element to ensure that it can effectively filter out impurities and protect the normal operation of the equipment or the cleanliness of the air. The filter element testing items include but are not limited to sealing test, variable flow test, assembly intake recovery test, assembly vibration test, original resistance, original filtration efficiency, dust holding capacity, dimensional tolerance, internal cleanliness, appearance size, original air resistance, dust holding capacity, temperature limit test, airflow pressure destruction test, water resistance, water resistance, flammability, laboratory life, pulse, cleanliness, vibration fatigue, and plug life.
[0003] Announcement No. CN220304747U discloses automatic detection equipment for the air tightness of filter elements. The product handling device of the utility model can place the product to be inspected on the air tightness detection component and dock the product to be inspected with the air tightness detection component. The air tightness detection component then performs air tightness detection on the product to be inspected docked with it. After the product is tested, the product handling device removes the product that has completed the air tightness detection from the air tightness detection component, thereby realizing the automated operations of product loading, air tightness detection and product unloading, effectively improving production efficiency.
[0004] However, the utility model only detects the integrity of the filter element and cannot detect the bad points, resulting in low efficiency in solving the bad point problem.
[0005] Based on this, the utility model designs a folded filter element detection device to solve the above problems. Utility Model Content
[0006] In view of the above-mentioned shortcomings of the prior art, the utility model provides a folded filter element detection device.
[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] A folded filter element detection device comprises a frame, wherein a water tank is provided inside the frame;
[0009] A detection component is connected inside the water tank;
[0010] A cleaning component is connected to the bottom end of one side of the water tank.
[0011] A control component is connected to one side of the top of the rack;
[0012] A pressure gauge is fixedly connected to the side wall of the top end of the frame, the pressure gauge is connected to the control component, and the pressure gauge is connected to the detection component;
[0013] The inside of the frame is connected with an air intake hose through an air pump, and the air intake hose is connected to the detection component;
[0014] A dirt cleaning hole is provided at one side of the water tank.
[0015] Furthermore, the detection assembly includes a first fixed plate, a second fixed plate, a detection joint and a detection plug, the bottom end of the detection plug is fixedly connected to the inside of the second fixed plate, and the second fixed plate is fixedly connected to the bottom end of the sink through supporting legs, the outer wall of the detection joint is slidably connected to the inside of the first fixed plate, and one end of the first fixed plate is fixedly connected to the side wall of the sink.
[0016] Furthermore, the detection component also includes a driving cylinder, which is fixedly connected to the outer wall of the frame through a connecting plate, and the driving end of the driving cylinder passes through the body and is fixedly connected to one end of the detection joint, and an air intake hose is fixedly connected to the upper side of the detection joint.
[0017] Furthermore, a connecting plate for placing and sliding the filter element is fixedly connected between the first fixing plate and the second fixing plate.
[0018] Furthermore, the cleaning assembly includes a driving motor, a reciprocating screw, a cleaning groove and a scraper. The driving motor is fixedly connected to the outer side wall of the frame through a connecting plate, and the driving end passes through the frame and is fixedly connected to the reciprocating screw. The other end of the reciprocating screw is rotatably connected to the side wall of the water groove. The two ends of the reciprocating screw are respectively threadedly connected with scrapers, and the shape of the scraper fits the cleaning groove and enables the scraper to be slidably connected in the cleaning groove.
[0019] Furthermore, the control component includes a pressure gauge regulating valve and an air intake and exhaust button, the bottom end of the pressure gauge regulating valve is fixedly connected to one side of the top end of the frame, the pressure gauge regulating valve is electrically connected to the pressure gauge, the bottom end of the air intake and exhaust button is fixedly connected to one side of the top end of the frame, and the air intake and exhaust button controls the operation of the air pump.
[0020] Furthermore, the control component also includes a cylinder button and a cylinder regulating valve, the bottom ends of the cylinder button and the cylinder regulating valve are fixedly connected to one side of the top end of the frame, the cylinder button is used to control the operation of the driving cylinder, and the cylinder regulating valve is used to adjust the driving cylinder.
[0021] Furthermore, the bottom end of the water tank is arranged to be inclined at an angle, and the lower side position is connected to the cleaning tank position, and the pressure gauge is connected to the detection joint and the air pump.
[0022] The utility model has the following technical effects:
[0023] 1. When the utility model is working, after the folded filter element is fixed with the detection plug and the detection joint, air is introduced into the detection joint, and the gas passes through the inside of the filter element toward the detection plug, and bubbles are generated outward at the position of the bad point of the filter element, thereby finding the bad point of the filter element, and processing can be carried out on the bad point to improve maintenance efficiency.
[0024] 2. When the utility model is working, after the water source for testing multiple filter elements is emptied, since the bottom of the water tank is inclined, most of the precipitated impurities will slide into the cleaning tank due to the inclination of the bottom of the water tank. The impurities will be scraped off through the cooperation of the reciprocating screw and the scraper, and discharged from the equipment through the cleaning hole, thereby ensuring the cleanliness of the water tank and indirectly improving the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0026] Figure 1 A three-dimensional folded filter element detection device of the utility model Figure 1 ;
[0027] Figure 2 This is a front view of a folded filter element detection device of the utility model;
[0028] Figure 3 This is a top view of a folded filter element detection device of the utility model;
[0029] Figure 4 A three-dimensional folded filter element detection device of the utility model Figure 2 ;
[0030] Figure 5 A three-dimensional folded filter element detection device of the utility model Figure 3 ;
[0031] Figure 6 for Figure 1 Enlarged view of point A in the middle.
[0032] The numbers in the figure represent:
[0033] 1. Frame; 2. Water tank; 3. Detection component; 31. Drive cylinder; 32. Detection joint; 33. Detection plug; 34. First fixed plate; 35. Second fixed plate; 4. Cleaning component; 41. Drive motor; 42. Reciprocating screw; 43. Scraper; 44. Cleaning tank; 5. Control component; 5. Control component; 51. Pressure gauge regulating valve; 52. Intake and exhaust button; 53. Cylinder button; 54. Cylinder regulating valve; 6. Pressure gauge; 7. Intake hose; 8. Cleaning hole. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0035] The utility model is further described below in conjunction with embodiments.
[0036] Example 1
[0037] Please refer to the instruction manual Figure 1-6 , a folded filter element detection device, comprising a frame 1, wherein a water tank 2 is provided inside the frame 1;
[0038] The water tank 2 is internally connected with a detection component 3;
[0039] A cleaning component 4 is connected to the bottom end of one side of the interior of the water tank 2;
[0040] A control component 5 is connected to one side of the top of the frame 1;
[0041] A pressure gauge 6 is fixedly connected to the top side wall of the frame 1, the pressure gauge 6 is connected to the control component 5, and the pressure gauge 6 is connected to the detection component 3;
[0042] The inside of the frame 1 is connected to an air intake hose 7 via an air pump, and the air intake hose 7 is connected to the detection component 3;
[0043] A cleaning hole 8 is provided on one side of the water tank 2 .
[0044] Fix two 10-inch or one 20-inch pleated filter elements on the detection component 3, and adjust the required pressure value through the control component 5. After observing the value of the pressure gauge 6 to determine that the pressure is within a reasonable range, the air pump intakes air into the pleated filter element through the air intake hose 7, and determines the bad point by generating bubbles or vortex positions to improve its maintenance efficiency. After multiple inspections, replace the water in the water tank 2, and at the same time, the impurities are discharged from the frame 1 through the cleaning hole 8 through the cleaning component 4 to maintain the cleanliness of the inside of the water tank 2, which can indirectly improve the inspection efficiency.
[0045] The detection assembly 3 includes a first fixed plate 34, a second fixed plate 35, a detection joint 32 and a detection plug 33. The bottom end of the detection plug 33 is fixedly connected to the inside of the second fixed plate 35, and the second fixed plate 35 is fixedly connected to the bottom end of the sink 2 through supporting legs. The outer wall of the detection joint 32 is slidably connected to the inside of the first fixed plate 34, and one end of the first fixed plate 34 is fixedly connected to the side wall of the sink 2.
[0046] The detection component 3 also includes a driving cylinder 31, which is fixedly connected to the outer wall of the frame 1 through a connecting plate, and the driving end of the driving cylinder 31 passes through the body and is fixedly connected to the back end of the detection connector 32, and an air intake hose 7 is fixedly connected to the upper side of the detection connector 32.
[0047] A connecting plate for placing and sliding the filter element is fixedly connected between the first fixing plate 34 and the second fixing plate 35 .
[0048] The driving cylinder 31 pushes the detection connector 32 on the first fixed plate 34, firmly fitting the folded filter element between the detection connector 32 and the detection plug 33 on the second fixed plate 35, and then air is introduced into the folded filter element through the air pump and the air intake hose 7. The bad point of the folded filter element can be easily found by taking in air into the folded filter element in water, thereby improving the maintenance efficiency.
[0049] The cleaning assembly 4 includes a driving motor 41, a reciprocating screw 42, a cleaning groove 44 and a scraper 43. The driving end of the driving motor 41 is fixedly connected to the outer side wall of the frame 1 through a connecting plate, and the driving end passes through the frame 1 and is fixedly connected to the reciprocating screw 42. The other end of the reciprocating screw 42 is rotatably connected to the side wall of the water groove 2. The two ends of the reciprocating screw 42 are respectively threadedly connected with scrapers 43, and the shape of the scraper 43 fits the cleaning groove 44 so that the scraper 43 is slidably connected in the cleaning groove 44.
[0050] The bottom end of the water tank 2 is arranged to be inclined at an angle, and the lower side position is connected to the cleaning tank 44 position, and the pressure gauge 6 is connected to the detection joint 32 and the air pump.
[0051] The driving motor 41 drives the reciprocating screw 42 to perform reciprocating motion, driving the scraper 43 to discharge the impurities in the cleaning tank 44 from the cleaning hole 8. Because the bottom end of the water tank 2 is set at an inclined angle, most of the impurities fall into the cleaning tank 44 during sedimentation or drainage, thereby improving the cleaning efficiency and indirectly improving the detection efficiency.
[0052] The control component 5 includes a pressure gauge regulating valve 51 and an air intake and exhaust button 52. The bottom end of the pressure gauge regulating valve 51 is fixedly connected to one side of the top end of the frame 1. The pressure gauge regulating valve 51 is electrically connected to the pressure gauge 6. The bottom end of the air intake and exhaust button 52 is fixedly connected to one side of the top end of the frame 1, and the air intake and exhaust button 52 controls the operation of the air pump.
[0053] The control component 5 also includes a cylinder button 53 and a cylinder regulating valve 54. The bottom ends of the cylinder button 53 and the cylinder regulating valve 54 are fixedly connected to one side of the top end of the frame 1. The cylinder button 53 is used to control the operation of the driving cylinder 31, and the cylinder regulating valve 54 is used to adjust the driving cylinder 31.
[0054] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A folded filter element detection device, comprising a frame (1), characterized in that: A water tank (2) is provided inside the frame (1); The water tank (2) is internally connected with a detection component (3); A cleaning component (4) is connected to the bottom of one side of the water tank (2). A control component (5) is connected to one side of the top end of the frame (1); A pressure gauge (6) is fixedly connected to the top side wall of the frame (1), the pressure gauge (6) is connected to the control component (5), and the pressure gauge (6) is connected to the detection component (3); The frame (1) is internally connected to an air intake hose (7) via an air pump, and the air intake hose (7) is connected to the detection component (3); A cleaning hole (8) is provided on one side of the interior of the water tank (2).
2. The folded filter element detection device according to claim 1, characterized in that: The detection assembly (3) comprises a first fixed plate (34), a second fixed plate (35), a detection joint (32) and a detection plug (33); the bottom end of the detection plug (33) is fixedly connected to the inside of the second fixed plate (35), and the second fixed plate (35) is fixedly connected to the bottom end of the water tank (2) through supporting legs; the outer wall of the detection joint (32) is slidably connected to the inside of the first fixed plate (34), and one end of the first fixed plate (34) is fixedly connected to the side wall of the water tank (2).
3. The folded filter element detection device according to claim 2, characterized in that: The detection assembly (3) further comprises a driving cylinder (31), wherein the driving cylinder (31) is fixedly connected to the outer wall of the frame (1) via a connecting plate, and a driving end of the driving cylinder (31) passes through the machine body and is fixedly connected to one end of a detection joint (32), and an air intake hose (7) is fixedly connected to the upper side of the detection joint (32).
4. The folded filter element detection device according to claim 3, characterized in that: A connecting plate for placing and sliding the filter element is fixedly connected between the first fixing plate (34) and the second fixing plate (35).
5. The folded filter element detection device according to claim 4, characterized in that: The cleaning assembly (4) comprises a driving motor (41), a reciprocating screw (42), a cleaning groove (44) and a scraper (43); the driving motor (41) is fixedly connected to the outer side wall of the frame (1) through a connecting plate, and the driving end passes through the frame (1) and is fixedly connected to the reciprocating screw (42); the other end of the reciprocating screw (42) is rotatably connected to the side wall of the water groove (2); the two ends of the reciprocating screw (42) are respectively threadedly connected with the scraper (43); the shape of the scraper (43) fits the cleaning groove (44) so that the scraper (43) is slidably connected in the cleaning groove (44).
6. The folded filter element detection device according to claim 5, characterized in that: The control assembly (5) comprises a pressure gauge regulating valve (51) and an air intake and air discharge button (52); the bottom end of the pressure gauge regulating valve (51) is fixedly connected to one side of the top end of the frame (1); the pressure gauge regulating valve (51) is electrically connected to the pressure gauge (6); the bottom end of the air intake and air discharge button (52) is fixedly connected to one side of the top end of the frame (1); and the air intake and air discharge button (52) controls the operation of the air pump.
7. The folded filter element detection device according to claim 6, characterized in that: The control assembly (5) further comprises a cylinder button (53) and a cylinder regulating valve (54), the bottom ends of the cylinder button (53) and the cylinder regulating valve (54) are both fixedly connected to one side of the top end of the frame (1), the cylinder button (53) is used to control the operation of the driving cylinder (31), and the cylinder regulating valve (54) is used to regulate the driving cylinder (31).
8. The folded filter element detection device according to claim 7, characterized in that: The bottom end of the water tank (2) is arranged to be inclined at an angle, and the lower side is connected to the cleaning tank (44), and the pressure gauge (6) is connected to the detection joint (32) and the air pump.