High-efficiency detection equipment for gear production and processing

Abstract

The utility model discloses high-efficiency detection equipment for gear production and processing, which belongs to the technical field of gear production and processing and comprises a bottom plate, a supporting seat is arranged on the bottom plate, a detection table is mounted on the supporting seat, a bearing seat is arranged between the detection table and the supporting seat, and four material guide assemblies are connected onto the detection table. The material guiding assembly comprises a rotary table, and a driving gear is connected to the bottom end of the rotary table in a clamped mode. According to the high-efficiency detection equipment for gear production and machining, the rotary tables can rotate in the process that the detection tables drive the rotary tables to rotate, the flaw detector can detect a gear workpiece, the flaw detector can detect the gear workpiece in all directions, and similarly, the other rotary table drives the gear workpiece to enter the protective cover to be detected; therefore, the gear workpieces do not need to be frequently disassembled and assembled to delay working time in the detection process, the purpose of continuously detecting the gear workpieces in batches is achieved, and the working efficiency is greatly improved while the workload is reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of gear production and processing, in particular to a high-efficiency detection device for gear production and processing. Background Art

[0002] Gears are the medium for transmission between machines. Gear mechanisms are used to transmit motion and power between two axes in space. In gear production and processing, flaw detectors are usually used to perform non-destructive flaw detection on gears.

[0003] When inspecting gears, a single gear needs to be mounted on a flaw detector and the gear needs to be driven to rotate to complete the inspection. After the inspection is completed, the gear needs to be removed and reloaded for re-inspection. During the disassembly and assembly process, the flaw detector does not work, so the working time cannot be fully utilized. For the inspection of batches of gears, such complicated operations will undoubtedly greatly increase the workload and greatly reduce the inspection efficiency. Utility Model Content

[0004] In order to overcome the above-mentioned defects, the utility model provides a high-efficiency inspection equipment for gear production and processing, which solves the problem that the existing inspection equipment needs to remove the gear after completing the inspection work, reload the gear to be tested for re-inspection, and the flaw detector does not work during the disassembly and assembly process, so that the working time cannot be fully utilized. For the inspection work of batch gears, such complicated operations will undoubtedly greatly increase the workload.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-efficiency gear production and processing detection equipment, comprising a bottom plate, a support seat is provided on the bottom plate, a detection platform is installed on the support seat, a bearing seat is provided between the detection platform and the support seat, four material guide components are connected to the detection platform, the material guide components include a turntable, a driving gear is clamped at the bottom end of the turntable, four driving gear rings are meshed with the same gear ring, and a fixing ring is clamped outside the gear ring;

[0006] The fixing ring is fixed to the inner wall of the support seat, a motor is installed at the bottom of the support seat, the output shaft of the motor is fixed to the bottom of the testing platform, a support frame is provided above the testing platform, the bottom end of the support frame is fixedly connected to the bottom plate, a fixed shaft is fixed to the top of the support frame, a flaw detector is installed outside the fixed shaft, a cleaning assembly is provided on one side of the top of the support frame, and the bottom end of the cleaning assembly is located above one of the turntables.

[0007] As a further solution of the utility model: a limit sleeve is provided at the center of the turntable, and a plurality of anti-slip strips are provided on the top of the turntable. A bearing 1 is connected to the outer sleeve of the turntable, and the bearing 1 is clamped on the detection platform.

[0008] As a further solution of the utility model: the bottom end of the fixed shaft is sleeved with a second bearing, and the second bearing is clamped on the detection platform.

[0009] As a further solution of the utility model: a protective cover is fixed outside the fixed shaft, and curtains are respectively provided on both sides of the protective cover, and a turntable and a flaw detector are located inside the protective cover.

[0010] As a further solution of the utility model: the cleaning component includes a fan, the air suction port of the fan is connected to an air duct, the other end of the air duct passes through the support frame and is connected to a dust hood, and the dust hood is located above one of the turntables.

[0011] As a further solution of the utility model: the dust hood is of conical design, and the air outlet of the fan is connected with a filter cartridge.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. This highly efficient gear production and processing inspection equipment places the gear workpiece on a turntable, controls the motor to drive the inspection table to rotate, and the inspection table drives multiple turntables and gear workpieces to rotate. Because the driving gear at the bottom of the turntable is meshed with the gear ring, the turntable can rotate itself during the process of the inspection table driving the turntable to rotate. After the turntable drives the gear workpiece into the protective cover, the flaw detector can inspect the gear workpiece. Because the gear workpiece can rotate itself, the flaw detector can inspect the gear workpiece in all directions. After the inspection is completed, the turntable drives the gear workpiece out of the protective cover. Similarly, another turntable drives the gear workpiece into the protective cover for inspection. Therefore, there is no need to frequently disassemble and assemble the gear workpiece during the inspection process to delay working time, so the purpose of continuous inspection of batch gear workpieces is achieved, which reduces the workload and greatly improves work efficiency.

[0014] 2. This highly efficient gear production and processing inspection equipment drives the gear workpiece out of the protective cover through the turntable, and the worker can remove the inspected gear workpiece from the right turntable. When the turntable rotates to under the dust cover, the fan works to enable the dust cover to absorb impurities attached to the turntable and filter them through the filter cartridge to prevent the impurities from affecting the inspection results of other gear workpieces, thereby improving the inspection accuracy. When the turntable rotates to the right side of the inspection table, the gear workpiece can be placed on the turntable for subsequent inspection, ensuring the continuity of the inspection work and making full use of the working time. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 This is a schematic structural diagram of the cross section of the support seat of the utility model;

[0017] Figure 3 This is a structural schematic diagram of the material guide assembly of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the connection between the support frame and the cleaning component of the utility model;

[0019] In the figure: 1. bottom plate; 2. support seat; 3. testing table; 4. material guide assembly; 401. turntable; 402. bearing 1; 403. limit sleeve; 404. anti-slip strip; 405. driving gear; 5. fixing ring; 6. gear ring; 7. motor; 8. bearing seat; 9. support frame; 10. fixed shaft; 11. bearing 2; 12. flaw detector; 13. cleaning assembly; 131. fan; 132. air duct; 133. dust hood; 134. filter cartridge; 14. protective cover; 15. curtain. DETAILED DESCRIPTION

[0020] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0021] like Figure 1-4 As shown, the utility model provides a technical solution: a highly efficient detection device for gear production and processing, comprising a base plate 1, a support seat 2 is provided on the base plate 1, a detection platform 3 is installed on the support seat 2, a bearing seat 8 is provided between the detection platform 3 and the support seat 2, four material guide components 4 are connected to the detection platform 3, the material guide component 4 comprises a turntable 401, a limit sleeve 403 is provided at the center of the turntable 401, and a plurality of anti-slip strips 404 are provided on the top of the turntable 401, a bearing 402 is connected to the outer cover of the turntable 401, and the bearing 402 is clamped on the detection platform 3. Due to the limit sleeve 403, the inner ring of the gear workpiece is sleeved on the outside of the limit sleeve 403, which plays a role in limiting the position of the gear workpiece, and cooperates with the setting of the anti-slip strip 404 to prevent the gear workpiece from shifting and affecting the detection accuracy;

[0022] A driving gear 405 is clamped at the bottom end of the turntable 401, and four driving gear rings 6 are externally meshed with the same gear ring 6, and a fixing ring 5 is clamped externally of the gear ring 6. Through the mutual cooperation between the driving gear 405 and the gear ring 6, the driving gear 405 can drive the gear workpiece to rotate through the turntable 401, and the gear workpiece can rotate by itself, so that the flaw detector 12 can detect the gear workpiece in all directions;

[0023] The fixing ring 5 is fixed to the inner wall of the support seat 2, and a motor 7 is installed at the bottom of the support seat 2. The output shaft of the motor 7 is fixed to the bottom of the detection platform 3. A support frame 9 is provided above the detection platform 3. The bottom end of the support frame 9 is fixedly connected to the bottom plate 1. A fixed shaft 10 is fixed to the top of the support frame 9. The bottom end of the fixed shaft 10 is sleeved with a second bearing 11, and the second bearing 11 is clamped on the detection platform 3. Due to the provision of the second bearing 11, the fixed shaft 10 does not rotate during the rotation of the detection platform 3, which plays a role in supporting and limiting the fixed shaft 10.

[0024] A protective cover 14 is fixed outside the fixed shaft 10, and curtains 15 are provided on both sides of the protective cover 14. A turntable 401 and a flaw detector 12 are located in the protective cover 14. The protective cover 14 and the curtains 15 can prevent the gear workpiece from being affected by the external environment and thus affecting the detection accuracy of the flaw detector 12.

[0025] A flaw detector 12 is mounted on the fixed shaft 10, and a cleaning assembly 13 is provided on one side of the top of the support frame 9. The bottom end of the cleaning assembly 13 is located above one of the turntables 401. The cleaning assembly 13 includes a fan 131. The air suction port of the fan 131 is connected to an air duct 132. The other end of the air duct 132 passes through the support frame 9 and is connected to a dust hood 133. The dust hood 133 is located above one of the turntables 401. The dust hood 133 is conical in design, and the air outlet of the fan 131 is connected to a filter cartridge 134. The conical dust hood 133 can expand the adsorption area and improve the dust collection effect. The filter cartridge 134 can filter the gas containing dust, thereby purifying the air.

[0026] The working principle of the utility model is:

[0027] When in use, the gear workpiece is placed on the turntable 401, and the inner ring of the gear workpiece is sleeved on the outside of the limiting sleeve 403 to limit the gear workpiece. The motor 7 is controlled to work to drive the detection table 3 to rotate, and the detection table 3 drives multiple turntables 401 and the gear workpiece to rotate. Because the driving gear 405 at the bottom of the turntable 401 is meshed with the gear ring 6, the turntable 401 can rotate itself during the process of the detection table 3 driving the turntable 401 to rotate. After the turntable 401 drives the gear workpiece into the protective cover 14, the flaw detector 12 can The gear workpiece can be inspected, so that the flaw detector 12 can inspect the gear workpiece in all directions. After the inspection is completed, the turntable 401 drives the gear workpiece to move out of the protective cover 14, and the worker can remove the inspected gear workpiece from the right turntable 401. When the turntable 401 rotates to under the dust cover 133, the fan 131 works to enable the dust cover 133 to absorb impurities attached to the turntable 401. When the turntable 401 rotates to the right side of the inspection table 3, the gear workpiece can be placed on the turntable 401 for subsequent inspection.

[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0029] The above describes in detail the preferred implementation of this patent, but this patent is not limited to the above implementation. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of this patent.

Claims

1. A high-efficiency gear production and processing detection device, comprising a base plate (1), characterized in that: The bottom plate (1) is provided with a support seat (2), a detection platform (3) is installed on the support seat (2), a bearing seat (8) is provided between the detection platform (3) and the support seat (2), four material guide components (4) are connected to the detection platform (3), the material guide components (4) include a turntable (401), a driving gear (405) is clamped at the bottom end of the turntable (401), four driving gear rings (6) are externally meshed with the same gear ring (6), and a fixing ring (5) is clamped externally on the gear ring (6); The fixing ring (5) is fixed to the inner wall of the support seat (2); a motor (7) is installed at the bottom of the support seat (2); the output shaft of the motor (7) is fixed to the bottom of the detection platform (3); a support frame (9) is provided above the detection platform (3); the bottom end of the support frame (9) is fixedly connected to the bottom plate (1); a fixing shaft (10) is fixed to the top of the support frame (9); a flaw detector (12) is installed outside the fixing shaft (10); a cleaning assembly (13) is provided on one side of the top of the support frame (9); the bottom end of the cleaning assembly (13) is located above one of the turntables (401).

2. The high-efficiency gear production and processing detection equipment according to claim 1 is characterized by: A limiting sleeve (403) is provided at the center of the turntable (401), and a plurality of anti-slip strips (404) are provided on the top of the turntable (401). A bearing 1 (402) is connected to the outer sleeve of the turntable (401), and the bearing 1 (402) is clamped on the detection platform (3).

3. The high-efficiency gear production and processing detection equipment according to claim 1 is characterized by: The bottom end of the fixed shaft (10) is sleeved with a second bearing (11), and the second bearing (11) is clamped on the detection platform (3).

4. The high-efficiency gear production and processing detection equipment according to claim 3 is characterized by: A protective cover (14) is fixed outside the fixed shaft (10), and curtains (15) are respectively provided on both sides of the protective cover (14), wherein a turntable (401) and a flaw detector (12) are located inside the protective cover (14).

5. The high-efficiency gear production and processing detection equipment according to claim 1 is characterized by: The cleaning assembly (13) comprises a fan (131), the air suction port of the fan (131) is connected to an air duct (132), the other end of the air duct (132) passes through the support frame (9) and is connected to a dust hood (133), and the dust hood (133) is located above one of the turntables (401).

6. The high-efficiency gear production and processing detection equipment according to claim 5 is characterized by: The dust hood (133) is of conical design, and the air outlet of the fan (131) is connected to a filter cartridge (134).

Images