DCS controller with safety protection function
By designing protective heat dissipation mechanisms and fixing mechanisms in the DCS controller, the problems of poor equipment stability and heat dissipation are solved, and good heat dissipation and dust protection are achieved, which extends the life of electronic components and reduces combustion risks.
Patent Information
- Application Number
- CN202420982873.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The existing DCS controllers have poor stability and reliability during use, are susceptible to external collision damage, have poor heat dissipation effect, and are prone to dust entering and affecting the life of electronic components. They have a high combustion risk at high temperatures, so they cannot be effectively protected.
A DCS controller with safety protection function is designed, adopting a protective heat dissipation mechanism and a fixing mechanism, including a protective shell, a protective base plate, a vent, a dust net, an exhaust fan, a gray plate and a fixing mechanism, through the articulation structure and sliding The connection enables protection and heat dissipation, prevents dust from entering and reduces temperature through the exhaust fan.
It improves the heat dissipation and dustproof effect of the DCS controller, avoids external collision damage, extends the life of electronic components, reduces combustion risks, and ensures the safety and stability of the equipment.
Smart Images

Figure CN222283799U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of DCS controllers, and more specifically, to a DCS controller with a safety protection function. Background Art
[0002] A DCS controller is a control device used in the field of industrial automation to monitor and manage equipment and systems in the production process. A DCS system usually consists of multiple distributed controllers that are connected through a network and communicate with sensors, actuators and other control devices.
[0003] After searching, a Chinese patent with publication number CN213241028U discloses a DCS system terminal controller. For the existing DCS system terminal controller, the combination mode needs to be improved, the stability and reliability are not good, and in long-term use, when the equipment itself is overheated due to aging or the outside is overheated, it is easy to burn. If it cannot be handled in time, the safety of the DCS system terminal controller cannot be guaranteed, resulting in greater economic losses. Through the combined use of accessories, combined plates with combined holes are respectively installed on both sides of the shell, which has extremely high stability and reliability, and an inner frame is combined inside the shell, and the inner frame has an inclined groove. The inclined groove cooperates with the top limit plate and the bottom limit plate to clamp the compressed plate of the expanded graphite material. In the case of high temperature, the compressed plate of the expanded graphite material can expand when it encounters heat, produce a gradient release effect, fill the internal environment of the shell in multiple directions, block oxygen, reduce the risk of combustion, and have high safety.
[0004] During the use of the DCS controller, the DCS controller is directly exposed to the outside world and is easily damaged by direct collision. At the same time, some DCS controllers with protective shells have poor heat dissipation effect. At the same time, dust is easy to enter the inside. When there is a lot of dust, it is easy to form charged particles, which affects the service life of electronic components. Utility Model Content
[0005] In order to overcome the problems and defects in the prior art, the utility model provides a DCS controller with a safety protection function to solve the problems raised in the above background technology.
[0006] To achieve the above object, the utility model provides the following technical solutions: a DCS controller with a safety protection function, comprising a DCS controller body, a protection bottom plate fixedly connected to the bottom of the DCS controller body, a fixed card slot opened on the top surface of the protection bottom plate, and a protection heat dissipation mechanism arranged on the top of the DCS controller body;
[0007] The protective heat dissipation mechanism includes a protective shell, which is hinged to a protective bottom plate, ventilation holes are provided on both side surfaces of the protective shell, a first dustproof net is fixedly installed inside the ventilation hole, a fixing plate is provided on the top of the protective shell, a connecting column is fixedly connected between the protective shell and the fixing plate, a ventilation duct is fixedly installed on the top of the fixing plate, an exhaust fan is installed inside the ventilation duct, a heat dissipation port is provided on the top surface of the protective shell, a second dustproof net is fixedly installed inside the heat dissipation port, a dust collection plate is provided inside the protective shell, and a fixing mechanism is provided between the protective bottom plate and the protective shell.
[0008] Preferably, ventilation holes are provided on the bottom surface of the dust collecting plate, and connecting plates are fixedly connected between the two ends of the dust collecting plate and the inner wall of the protective shell.
[0009] Preferably, the fixing mechanism comprises an inner cavity, the inner cavity is opened inside the protective shell, a fixing spring is fixedly connected to the top of the inner wall of the inner cavity, and a through sliding groove is opened on the front surface of the protective shell.
[0010] Preferably, a movable block is fixedly connected to the bottom of the fixed spring, and the movable block is slidably connected to the inner cavity. A connecting slide rod is fixedly connected to the front side of the movable block, and the connecting slide rod is slidably connected to the through slide groove.
[0011] Preferably, a moving block is fixedly connected to the front end of the connecting slide rod, and the moving block is movably engaged with the fixed slot.
[0012] Preferably, the number of the ventilation ducts and the exhaust fans are both set to two, and the bottoms of the two ventilation ducts both penetrate the fixing plate and extend to the bottom of the fixing plate.
[0013] Preferably, the number of the connecting columns is set to be multiple, and the multiple connecting columns are evenly arranged around the bottom of the fixing plate.
[0014] Technical effects and advantages of the utility model:
[0015] 1. By setting a protective heat dissipation mechanism, the DCS controller body is protected by a protective shell and a protective bottom plate, and the hot air flow inside the protective shell is discharged by starting the exhaust fan to improve the heat dissipation effect. The first dustproof net, the second dustproof net and the dust plate are used to prevent dust. Compared with the prior art, the DCS controller body is prevented from being directly impacted by the outside world, and a certain protection effect can be provided for the DCS controller body. At the same time, a good heat dissipation effect is provided. Heat is dissipated while protecting, and dust is prevented from entering the DCS controller body while dissipating heat. The device can be protected from the influence of the external environment. The dust plate absorbs dust, improves the dustproof effect, prevents dust from causing adverse effects on its electronic components, and increases the service life of the electronic components.
[0016] 2. By setting a fixing mechanism and pulling the moving block, the moving card block is retracted into the inner cavity, and the moving card block is inserted into the fixed card slot by the rebound force of the fixed spring, so as to complete the fixation of the protective bottom plate and the protective shell, and prevent the protective shell from opening due to external collision, thereby ensuring the fixing effect of the protective shell, thereby ensuring the protective effect of the protective shell on the DCS controller body. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0018] Figure 2 It is a schematic diagram of the structure of the utility model when viewed from above.
[0019] Figure 3 It is a structural schematic diagram of the fixed state of the protective shell and the protective bottom plate of the utility model.
[0020] Figure 4 For the utility model Figure 3 Side view of the structure.
[0021] Figure 5 It is a partial cross-sectional structural schematic diagram of the utility model.
[0022] The accompanying drawings are marked as follows: 1. DCS controller body; 2. protective bottom plate; 3. protective shell; 4. ventilation port; 5. first dustproof net; 6. fixing plate; 7. connecting column; 8. ventilation duct; 9. exhaust fan; 10. heat dissipation port; 11. second dustproof net; 12. dust plate; 13. air vent; 14. connecting plate; 15. inner cavity; 16. fixing spring; 17. moving block; 18. connecting slide rod; 19. through slide groove; 20. moving block; 21. fixing slot. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] As attached Figure 1-5 A DCS controller with a safety protection function shown in the figure comprises a DCS controller body 1, a protection base plate 2 is fixedly connected to the bottom of the DCS controller body 1, a fixed card slot 21 is provided on the top surface of the protection base plate 2, and a protection heat dissipation mechanism is provided on the top of the DCS controller body 1;
[0025] The protective heat dissipation mechanism includes a protective shell 3, which is hinged between the protective shell 3 and the protective bottom plate 2. Ventilation holes 4 are provided on both side surfaces of the protective shell 3, and a first dustproof net 5 is fixedly installed inside the vent 4. A fixing plate 6 is provided on the top of the protective shell 3, and a connecting column 7 is fixedly connected between the protective shell 3 and the fixing plate 6. A ventilation duct 8 is fixedly installed on the top of the fixing plate 6, and an exhaust fan 9 is installed inside the ventilation duct 8. A heat dissipation port 10 is provided on the top surface of the protective shell 3, and a second dustproof net 11 is fixedly installed inside the heat dissipation port 10. A dust collection plate 12 is provided inside the protective shell 3, and a fixing mechanism is provided between the protective bottom plate 2 and the protective shell 3.
[0026] As attached Figure 2 As shown, a ventilation hole 13 is opened on the bottom surface of the dust collecting plate 12, and a connecting plate 14 is fixedly connected between the two ends of the dust collecting plate 12 and the inner wall of the protective shell 3, so as to facilitate the absorption of dust remaining inside the protective shell 3.
[0027] As attached Figure 1-5 As shown, the fixing mechanism includes an inner cavity 15, which is opened inside the protective shell 3, and a fixing spring 16 is fixedly connected to the top of the inner wall of the inner cavity 15, and a through slide groove 19 is opened on the front surface of the protective shell 3, and a moving card block 17 is fixedly connected to the bottom of the fixing spring 16, and the moving card block 17 is slidably connected to the inner cavity 15, and a connecting slide rod 18 is fixedly connected to the front side of the moving card block 17, and the connecting slide rod 18 is slidably connected to the through slide groove 19, and a moving block 20 is fixedly connected to the front end of the connecting slide rod 18, and the moving block 20 is movably connected to the fixed slot 21, which is convenient for fixing the protective shell 3 and the protective bottom plate 2 to prevent the protective shell 3 from opening due to collision.
[0028] As attached Figure 1-5 As shown, the number of ventilation ducts 8 and exhaust fans 9 is set to two, and the bottoms of the two ventilation ducts 8 pass through the fixed plate 6 and extend to the bottom of the fixed plate 6, so as to facilitate the exhaust fans 9 inside the ventilation ducts 8 to exhaust and dissipate heat, and the number of connecting columns 7 is set to multiple, and the multiple connecting columns 7 are evenly arranged around the bottom of the fixed plate 6 to ensure the stability of the fixed plate 6.
[0029] Working principle of the utility model: During the use of a DCS controller with a safety protection function provided by the utility model, a DCS controller body 1 is protected by a protective bottom plate 2 and a protective shell 3 to prevent the DCS controller body 1 from being exposed to the outside and easily damaged by accidental collision. At the same time, during heat dissipation, the hot air flow inside the protective shell 3 will rise, and the exhaust fan 9 installed inside the ventilation duct 8 is started, so that the hot air flow inside the protective shell 3 is discharged through the heat dissipation port 10, and the external cold air enters the protective shell 3 through the ventilation port 4, so as to prevent the temperature of the DCS controller body 1 from being too high, and provide a good heat dissipation effect while playing a protective effect. At the same time, dust is prevented by the first dustproof net 5 inside the ventilation port 4 and the second dustproof net 11 inside the heat dissipation port 10 to prevent dust from entering the protective shell 3. At the same time, a small amount of dust inside the protective shell 3 will adhere to the dust plate 12 due to air flow, effectively preventing dust from entering the DCS controller body 1 and affecting the electronic components inside it;
[0030] When fixing the protective shell 3 and the protective bottom plate 2, by pulling the moving block 20, the moving block 20 drives the connecting slide rod 18 to slide inside the through slide groove 19, thereby shrinking the moving block 17 into the inner cavity 15, and the fixing spring 16 is compressed. Then, the protective shell 3 is rotated to make the protective bottom plate 2 and the protective shell 3 form a whole, and the moving block 20 is released. The moving block 17 is inserted into the fixed groove 21 by the rebound force of the fixing spring 16 to complete the fixation.
[0031] Finally: The above embodiments are only illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed by the present invention should still be covered by the claims of the present invention.
Claims
1. A DCS controller with a safety protection function, comprising a DCS controller body (1), characterized in that: The bottom of the DCS controller body (1) is fixedly connected to a protective bottom plate (2), a top surface of the protective bottom plate (2) is provided with a fixed card slot (21), and a protective heat dissipation mechanism is provided on the top of the DCS controller body (1); The protective heat dissipation mechanism comprises a protective shell (3), the protective shell (3) is hinged to the protective bottom plate (2), both sides of the protective shell (3) are provided with ventilation holes (4), a first dustproof net (5) is fixedly installed inside the ventilation hole (4), a fixing plate (6) is arranged on the top of the protective shell (3), a connecting column (7) is fixedly connected between the protective shell (3) and the fixing plate (6), a ventilation duct (8) is fixedly installed on the top of the fixing plate (6), an exhaust fan (9) is installed inside the ventilation duct (8), a heat dissipation port (10) is arranged on the top surface of the protective shell (3), a second dustproof net (11) is fixedly installed inside the heat dissipation port (10), a dust collecting plate (12) is arranged inside the protective shell (3), and a fixing mechanism is arranged between the protective bottom plate (2) and the protective shell (3).
2. A DCS controller with safety protection function according to claim 1, characterized in that: The bottom surface of the dust-collecting plate (12) is provided with ventilation holes (13), and connecting plates (14) are fixedly connected between the two ends of the dust-collecting plate (12) and the inner wall of the protective shell (3).
3. A DCS controller with safety protection function according to claim 1, characterized in that: The fixing mechanism comprises an inner cavity (15), the inner cavity (15) is opened inside the protective shell (3), a fixing spring (16) is fixedly connected to the top of the inner wall of the inner cavity (15), and a through slide groove (19) is opened on the front surface of the protective shell (3).
4. A DCS controller with safety protection function according to claim 3, characterized in that: A movable block (17) is fixedly connected to the bottom of the fixed spring (16), and the movable block (17) is slidably connected to the inner cavity (15). A connecting slide rod (18) is fixedly connected to the front side of the movable block (17), and the connecting slide rod (18) is slidably connected to the through slide groove (19).
5. A DCS controller with safety protection function according to claim 4, characterized in that: A moving block (20) is fixedly connected to the front end of the connecting slide rod (18), and the moving block (20) is movably engaged with the fixed slot (21).
6. A DCS controller with safety protection function according to claim 1, characterized in that: The number of the ventilation ducts (8) and the exhaust fans (9) is set to two, and the bottoms of the two ventilation ducts (8) penetrate the fixing plate (6) and extend to the bottom of the fixing plate (6).
7. A DCS controller with safety protection function according to claim 1, characterized in that: The number of the connecting columns (7) is set to be multiple, and the multiple connecting columns (7) are evenly arranged around the bottom of the fixing plate (6).
Citation Information
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