Production device with foam removing function

By designing a production device with foam removal function, the servo motor drives the agitating shaft and the mobile mounting block to automatically remove foam, the problem of low foam removal efficiency is solved, the production efficiency is improved, and the adequacy of material mixing is ensured.

CN222287119UActive Publication Date: 2025-01-03SHANGHAI LEADTECH CHEM CO LTD
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Patent Information

Application Number
CN202420883743.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-01-03
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

In the production of peroxide cleaning agents, the efficiency of manual foam removal is low and it is difficult to adapt to the needs of mass production.

Method used

A production device with foam removal function is designed, including two agitating shafts, a pick-up assembly and a moving mounting block. The agitating shaft is driven by a servo motor to rotate and move the mounting block, and the foam is automatically removed by a scraper plate and a fine steel needle. , and increase material flowability through a pump.

Benefits of technology

The foam removal without manual treatment is achieved, production efficiency is improved, and the material is fully mixed and fluid.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a production device with a foam removing function, which comprises a production box body, two stirring shafts are rotatably connected in the production box body, a first power component for driving the two stirring shafts to rotate is mounted on one side of the production box body, a fixed side plate is fixedly connected to the other side of the production box body, and a second power component for driving the two stirring shafts to rotate is mounted on the other side of the production box body. Three discharging groove bodies are fixedly installed on the side wall of the fixed side plate. According to the device, two second servo motors are started, output shafts of the second servo motors drive threaded rotating rods to rotate, so that a movable mounting block drives a mounting frame to move, the two mounting frames drive a foam scraping plate to move, foam on the surface of a peroxide cleaning agent is scraped to one side, and meanwhile, in the scraping process, the foam scraping plate is driven by the two mounting frames to move, so that the foam on the surface of the peroxide cleaning agent is scraped to one side. And a plurality of thin steel needles pierce foams, so that the foams are effectively removed, manual treatment is not needed, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of peroxide cleaning agent production, in particular to a production device with a foam removing function. Background Art

[0002] At present, peroxide refers to compounds containing peroxide groups. It can be regarded as a derivative of hydrogen peroxide, and its characteristic is that it contains peroxide ions in the molecule. Peroxides are divided into inorganic peroxides and organic peroxides. Peroxides play an important role in the textile industry and bleaching industry.

[0003] A large amount of foam is generated during the production of peroxide cleaning agents, and workers need to manually remove the foam on the surface of the peroxide cleaning agents. The efficiency of manual foam removal is low and is not suitable for mass production. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a production device with a foam removing function.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a production device with a foam removal function, comprising a production box, wherein two stirring shafts are rotatably connected inside the production box, a first power component that drives the two stirring shafts to rotate is installed on one side of the production box, a fixed side plate is fixedly connected to the other side of the production box, three material discharge troughs are fixedly installed on the side wall of the fixed side plate, a material extraction component is installed on the side wall of the production box, both sides of the production box are fixedly connected with a U-shaped mounting seat, a movable mounting block is slidably connected to the surface of the U-shaped mounting seat, a removal component is connected between the two movable mounting blocks, and a second power component that drives the movable mounting block to move is installed on the side wall of the U-shaped mounting seat.

[0006] As a further description of the above technical solution:

[0007] The first power assembly includes a first servo motor fixedly connected to the side wall of the production box, the output shaft of the first servo motor is fixedly connected to a first pulley, the ends of the two stirring shafts are fixedly connected to second pulleys, and the first pulley is connected to the two second pulleys via a belt drive.

[0008] As a further description of the above technical solution:

[0009] The outer surface of the stirring shaft is fixedly connected with a plurality of linearly arranged fixing sleeves, and the outer surface of the fixing sleeve is fixedly connected with a plurality of stirring blades.

[0010] As a further description of the above technical solution:

[0011] The material extraction assembly includes a material extraction pump fixedly connected to the side wall of the production box, the outlet of the material extraction pump is fixedly connected to a mounting pipe, the end of the mounting pipe is fixedly connected to a first connecting pipe, the upper surface of the first connecting pipe is fixedly connected to three second connecting pipes, and the ends of the second connecting pipes extend to above the corresponding material discharge chute.

[0012] As a further description of the above technical solution:

[0013] The cleaning component comprises two mounting frames fixedly connected to the tops of two movable mounting blocks, a bubble scraping plate is commonly connected between the two mounting frames, and a plurality of thin steel needles are fixedly connected to one side of the bubble scraping plate.

[0014] As a further description of the above technical solution:

[0015] The second power assembly includes a second servo motor fixedly connected to the side wall of the U-shaped mounting seat, the output shaft of the second servo motor is fixedly connected to a threaded rotating rod, and the movable mounting block is threadedly connected to the outer surface of the threaded rotating rod.

[0016] As a further description of the above technical solution:

[0017] The bottom of the movable installation block is fixedly connected with a sliding block, the surface of the U-shaped installation seat is provided with a sliding groove, and the sliding block is slidably connected inside the sliding groove.

[0018] The utility model has the following beneficial effects:

[0019] 1. Compared with the prior art, the production device with the foam removal function starts two second servo motors, and the output shaft of the second servo motor rotates with the threaded rotating rod, so that the movable mounting block moves with the mounting frame, and the two mounting frames move with the foam scraping plate to scrape the foam on the surface of the peroxide cleaning agent to one side. At the same time, during the scraping process, multiple fine steel needles pierce the foam, effectively removing the foam without manual processing, thereby improving production efficiency.

[0020] 2. Compared with the prior art, the production device with foam removal function starts the first servo motor, and the output shaft of the first servo motor rotates with the two stirring shafts, so that the stirring shafts rotate with multiple stirring blades to stir and mix the materials, and then the suction pump is started. The suction pump draws the material inside the production box into the first connecting pipe, and the material flows to the lower discharge trough body through the second connecting pipe, and then flows to the inside of the production box again through the discharge trough body, thereby increasing the fluidity of the material and ensuring sufficient mixing of the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1This is a first-perspective stereoscopic diagram of a production device with a foam removal function proposed by the utility model;

[0022] Figure 2 This is a second perspective stereogram of a production device with a foam removal function proposed by the utility model;

[0023] Figure 3 A schematic diagram of a foam scraper plate of a production device with foam removal function proposed by the utility model;

[0024] Figure 4 This is a schematic diagram of a material discharge chute of a production device with a foam removal function proposed by the utility model.

[0025] Legend:

[0026] 1. Production box; 2. Stirring shaft; 3. Stirring blade; 4. First servo motor; 5. Fixed side plate; 6. Discharge chute; 7. Suction pump; 8. First connecting pipe; 9. Second connecting pipe; 10. U-shaped mounting seat; 11. Mobile mounting block; 12. Sliding groove; 13. Second servo motor; 14. Threaded rotating rod; 15. Mounting frame; 16. Bubble scraper; 17. Thin steel needle. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Reference Figures 1 to 4 The utility model provides a production device with a foam removal function: comprising a production box 1, wherein two stirring shafts 2 are rotatably connected inside the production box 1, and a plurality of linearly arranged fixed sleeves are fixedly connected to the outer surface of the stirring shaft 2, and a plurality of stirring blades 3 are fixedly connected to the outer surface of the fixed sleeve;

[0029] Reference Figure 2 In order to realize the purpose of rotating the two stirring shafts 2, a first power assembly for driving the two stirring shafts 2 to rotate is installed on one side of the production box 1, and the first power assembly includes a first servo motor 4 fixedly connected to the side wall of the production box 1, and the output shaft of the first servo motor 4 is fixedly connected to a first pulley, and the ends of the two stirring shafts 2 are fixedly connected to second pulleys, and the first pulley is connected to the two second pulleys through a belt transmission;

[0030] Reference Figure 1In order to achieve the purpose of material flow, a fixed side plate 5 is fixedly connected to the other side of the production box 1, and three material discharge troughs 6 are fixedly installed on the side wall of the fixed side plate 5. A material extraction component is installed on the side wall of the production box 1, and the material extraction component includes a material extraction pump 7 fixedly connected to the side wall of the production box 1, and the outlet of the material extraction pump 7 is fixedly connected to a mounting pipe, and the end of the mounting pipe is fixedly connected to a first connecting pipe 8, and three second connecting pipes 9 are fixedly connected to the upper surface of the first connecting pipe 8. The ends of the second connecting pipes 9 extend to the top of the corresponding material discharge trough 6. The material extraction pump 7 is started, and the material extraction pump 7 draws the material inside the production box 1 into the inside of the first connecting pipe 8, and the material flows to the material discharge trough 6 below through the second connecting pipe 9, and flows to the inside of the production box 1 again through the material discharge trough 6. The inside of the material discharge trough 6 is provided with a plurality of staggered partition plates, and the arrangement of a plurality of partition plates is conducive to delaying the flow of materials and ensuring that the materials flow and mix fully;

[0031] Reference Figure 1 and Figure 3 In order to achieve the purpose of foam removal, both sides of the production box 1 are fixedly connected with a U-shaped mounting seat 10, and a mobile mounting block 11 is slidably connected to the surface of the U-shaped mounting seat 10, and a sliding block is fixedly connected to the bottom of the mobile mounting block 11. A sliding groove 12 is opened on the surface of the U-shaped mounting seat 10, and the sliding block is slidably connected inside the sliding groove 12. A cleaning component is connected between the two mobile mounting blocks 11, and the cleaning component includes two mounting frames 15 fixedly connected to the tops of the two mobile mounting blocks 11. A bubble scraping plate 16 is commonly connected between the two mounting frames 15, and a plurality of fine steel needles 17 are fixedly connected to one side of the bubble scraping plate 16. The mounting frame 15 moves with the bubble scraping plate 16 to scrape the foam on the surface of the peroxide cleaning agent to one side;

[0032] Reference Figure 1 and Figure 2 In order to achieve the purpose of moving the mobile mounting block 11, a second power assembly for driving the mobile mounting block 11 to move is installed on the side wall of the U-shaped mounting seat 10. The second power assembly includes a second servo motor 13 fixedly connected to the side wall of the U-shaped mounting seat 10. The output shaft of the second servo motor 13 is fixedly connected to the threaded rotating rod 14. The mobile mounting block 11 is threadedly connected to the outer surface of the threaded rotating rod 14. The two second servo motors 13 are started, and the output shaft of the second servo motor 13 rotates with the threaded rotating rod 14, so that the mobile mounting block 11 moves with the mounting frame 15.

[0033] Working principle:

[0034] When in use, the material for producing the peroxide cleaning agent is put into the interior of the production box 1, and then the first servo motor 4 is started, and the output shaft of the first servo motor 4 rotates with the two stirring shafts 2, so that the stirring shaft 2 rotates with the multiple stirring blades 3 to stir and mix the material, and then the extraction pump 7 is started, and the extraction pump 7 extracts the material inside the production box 1 into the interior of the first connecting pipe 8, and the material flows to the lower material trough 6 below through the second connecting pipe 9, and flows to the interior of the production box 1 again through the lower material trough 6;

[0035] After the production is completed, the two second servo motors 13 are started, and the output shaft of the second servo motor 13 rotates with the threaded rotating rod 14, so that the movable mounting block 11 moves with the mounting frame 15, and the two mounting frames 15 move with the scraping plate 16 to scrape the foam on the surface of the peroxide cleaning agent to one side. At the same time, during the scraping process, multiple fine steel needles 17 puncture the foam to effectively remove the foam.

[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A production device with a foam removal function, comprising a production box (1), characterized in that: The production box (1) is internally rotatably connected to two stirring shafts (2); a first power assembly for driving the two stirring shafts (2) to rotate is installed on one side of the production box (1); a fixed side plate (5) is fixedly connected to the other side of the production box (1); three material discharge troughs (6) are fixedly installed on the side wall of the fixed side plate (5); a material extraction assembly is installed on the side wall of the production box (1); both sides of the production box (1) are fixedly connected to a U-shaped mounting seat (10); a movable mounting block (11) is slidably connected to the surface of the U-shaped mounting seat (10); a cleaning assembly is connected between the two movable mounting blocks (11); and a second power assembly for driving the movable mounting block (11) to move is installed on the side wall of the U-shaped mounting seat (10).

2. A production device with foam removal function according to claim 1, characterized in that: The first power assembly comprises a first servo motor (4) fixedly connected to the side wall of the production box (1), the output shaft of the first servo motor (4) is fixedly connected to a first pulley, the ends of the two stirring shafts (2) are fixedly connected to second pulleys, and the first pulley is connected to the two second pulleys via a belt drive.

3. A production device with foam removal function according to claim 1, characterized in that: The outer surface of the stirring shaft (2) is fixedly connected to a plurality of linearly arranged fixing sleeves, and the outer surface of the fixing sleeve is fixedly connected to a plurality of stirring blades (3).

4. A production device with foam removal function according to claim 1, characterized in that: The material extraction assembly comprises a material extraction pump (7) fixedly connected to the side wall of the production box (1), the outlet of the material extraction pump (7) is fixedly connected to a mounting pipe, the end of the mounting pipe is fixedly connected to a first connecting pipe (8), the upper surface of the first connecting pipe (8) is fixedly connected to three second connecting pipes (9), and the ends of the second connecting pipes (9) extend to the top of the corresponding material discharge chute (6).

5. The production device with foam removal function according to claim 1, characterized in that: The cleaning component comprises two mounting frames (15) fixedly connected to the tops of two movable mounting blocks (11); a bubble scraping plate (16) is commonly connected between the two mounting frames (15); and a plurality of thin steel needles (17) are fixedly connected to one side of the bubble scraping plate (16).

6. The production device with foam removal function according to claim 1, characterized in that: The second power assembly comprises a second servo motor (13) fixedly connected to the side wall of the U-shaped mounting seat (10), the output shaft of the second servo motor (13) is fixedly connected to a threaded rotating rod (14), and the movable mounting block (11) is threadedly connected to the outer surface of the threaded rotating rod (14).

7. The production device with foam removal function according to claim 1, characterized in that: The bottom of the movable installation block (11) is fixedly connected with a sliding block, the surface of the U-shaped installation seat (10) is provided with a sliding groove (12), and the sliding block is slidably connected inside the sliding groove (12).