Discharging device for reaction kettle
Through the coordinated work of designing the pushing and dumping components, the problems of blockage, residue, gas leakage and volatile dissipation during the discharge process of the material in the reactor are solved, and efficient, convenient, stable and highly adaptable discharge functions are achieved. , improves production efficiency and environmental performance.
Patent Information
- Application Number
- CN202420609796.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-03-27
AI Technical Summary
During the discharge process of materials in the reactor, problems of blockage, residue, gas leakage and volatiles are prone to occur, and existing devices are difficult to achieve rapid and accurate discharge operations, and the waste is not treated enough, which affects environmental protection.
A discharge device including a pushing member and a dumping assembly is designed. The pushing member consists of a pushing plate, a connecting shaft, a telescopic arm and a pushing motor. The pouring member is composed of a flip push rod, a rotating disc, a connecting plate and a pouring drive member. It is composed of efficient pushing and dumping and discharge of materials through the coordinated work of the pushing motor and the pouring drive component.
It improves the discharge efficiency, simplifies operation, enhances the structural stability and applicability of the device, can adapt to reactors of different sizes and shapes, reduces production costs, and reduces environmental pollution.
Smart Images
Figure CN222287234U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to a discharging device for a reaction kettle. Background Art
[0002] The discharge device for reactors is widely used in the chemical, pharmaceutical, food and other industries. These industries usually need to handle various liquid or solid materials, and the reactor is the main equipment for these materials to undergo chemical reactions or physical changes. During the reaction process, the materials in the reactor need to be effectively mixed, heated, cooled and stirred to achieve the desired process effect. However, when the reaction is completed, how to efficiently remove these materials from the reactor has become an important issue; first, some reaction materials have high viscosity or solid content, which leads to blockage or residual problems during the discharge process; second, the materials in the reactor may produce gas or volatile components during the reaction process, which may require special treatment during discharge. Therefore, the discharge device needs to have good sealing performance to prevent gas leakage or volatiles from escaping; in addition, in order to improve production efficiency and product quality, the discharge device needs to be able to achieve fast and accurate discharge operations. This requires the discharge device to have a precise control system that can adjust the discharge speed and quality according to process requirements; finally, with the improvement of environmental awareness, the requirements for waste treatment and discharge in chemical production processes are also getting higher and higher. Therefore, the discharging device also needs to consider how to deal with waste materials to reduce pollution to the environment; in summary, the discharging device for the reactor has a wide range of application backgrounds in the chemical, pharmaceutical, food and other industries. Utility Model Content
[0003] The utility model aims to solve the technical problem of discharging materials for a reactor at least to a certain extent. To this end, the utility model provides a discharging device for a reactor.
[0004] The utility model solves the technical problem by adopting the following technical scheme: a discharging device for a reactor, the discharging device for a reactor specifically comprises a discharging receiving groove and a discharging main body frame, the discharging main body frame is provided with a pushing assembly, the groove wall of the discharging receiving groove is provided with a dumping assembly and a feeding port for dumping; the pushing assembly is arranged at one side of the discharging receiving groove, and extends into the upper part of the discharging receiving groove, so as to push the material in the reactor into the discharging receiving groove; the dumping assembly is installed under the discharging receiving groove, the pushing assembly comprises a pushing plate, a connecting shaft, a telescopic arm and a pushing motor, the telescopic arm is connected to the pushing motor through the connecting shaft, the other end of the telescopic arm is connected to the pushing plate, the dumping assembly comprises a flip push rod, a rotating disk, a connecting plate and a dumping driving component, the rotating disk is rotatably arranged in the discharging main body frame, one end of the flip push rod is connected to the rotating disk, the other end of the flip push rod is arranged under the connecting plate, and the connecting plate is arranged under the discharging receiving groove.
[0005] In a preferred embodiment of the utility model, a pushing portion is provided at the front end of the pushing plate, the diameter of the pushing portion is smaller than the outer diameter of the pushing plate, and the pushing portion is accommodated in the discharge receiving groove.
[0006] In a preferred embodiment of the present invention, a spring is sleeved on one end of the telescopic arm away from the pushing plate.
[0007] In a preferred embodiment of the utility model, the dumping drive component includes a driving motor, a belt and a driven wheel. The driving motor is arranged in the discharge main frame, one end of the belt is connected to the output end of the driving motor, and the other end is connected to the driven wheel. The driven wheel is installed in the moving groove of the flip push rod through a moving rod.
[0008] In a preferred embodiment of the utility model, the outer side of the connecting shaft is connected to the limiting frame rod through a limiting rod, and the limiting frame rods are provided with limiting grooves that cooperate with each other, and the limiting rod is arranged in the limiting groove.
[0009] The beneficial effects of the utility model are as follows: after adopting the above structure, the material in the reactor can be effectively pushed into the discharge receiving groove through the setting of the pushing assembly, including the pushing plate, the connecting shaft, the telescopic arm and the pushing motor, thereby improving the efficiency of the discharge; the design of the dumping assembly enables the discharge receiving groove to conveniently dump the material, thereby simplifying the discharge operation and improving the work efficiency; the spring sleeved on the telescopic arm and the limit frame rod and limit groove on the outside of the connecting shaft enhance the structural stability of the entire discharge device, making it more stable and reliable when working; because the structural design of this discharge device is flexible, it can adapt to reactors of different sizes and shapes, so it has strong applicability. In summary, this discharge device for reactors realizes an efficient, convenient, stable and adaptable discharge function through its unique design, which has a positive significance for improving production efficiency and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a schematic diagram of the main structure of the utility model;
[0011] Figure 2 This is a schematic diagram of the structure of the pusher assembly of the utility model;
[0012] In the figure: 1-discharging receiving groove, 2-discharging main frame, 3-discharging port, 4-pushing plate, 5-connecting shaft, 6-telescopic arm, 7-pushing motor, 8-flipping push rod, 9-rotating disk, 10-connecting plate, 11-pushing part, 12-spring, 13-driving motor, 14-belt, 15-driven wheel, 16-moving rod, 17-moving groove, 18-limiting rod, 19-limiting frame rod, 20-limiting groove. DETAILED DESCRIPTION
[0013] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0014] like Figure 1 and Figure 2As shown, a discharging device for a reactor, the discharging device for a reactor specifically comprises a discharging receiving groove 1 and a discharging main frame 2, the discharging main frame 2 is provided with a pushing assembly, the groove wall of the discharging receiving groove 1 is provided with a dumping assembly and a discharge port 3 for dumping; the pushing assembly is arranged on one side of the discharging receiving groove 1, and extends into the discharging receiving groove 1 from above, and can push the material in the reactor into the discharging receiving groove 1; the dumping assembly is installed under the discharging receiving groove 1, the pushing assembly comprises a pushing plate 4, a connecting shaft 5, a telescopic arm 6 and a pushing motor 7, the telescopic arm 6 is connected to the pushing motor 7 through the connecting shaft 5, and the other end of the telescopic arm 6 is connected to the pushing plate 4, the dumping assembly comprises a flip push rod 8, a rotating disk 9, a connecting plate 10 and a dumping drive The components, the rotating disk 9 is rotatably arranged in the discharge main frame 2, one end of the flip push rod 8 is connected to the rotating disk 9, and the other end of the flip push rod 8 is arranged under the connecting plate 10, and the connecting plate 10 is arranged under the discharge receiving groove 1. In the specific implementation, the discharge receiving groove 1 and the discharge main frame 2 constitute the main structure of the discharge device. The discharge receiving groove is responsible for receiving and temporarily storing the materials pushed out from the reactor, and the discharge main frame provides a stable support and installation platform, so that the entire device can work stably; the pushing assembly can effectively push the materials in the reactor into the discharge receiving groove, wherein the pushing plate 4 directly contacts the materials, and through the telescopic movement of the telescopic arm 6, the materials can be accurately pushed to the discharge receiving groove. In addition, the pushing motor 7 provides power to ensure the continuity and stability of the pushing process, and the dumping assembly can make the discharge receiving groove realize the dumping action, so that the materials are discharged smoothly from the discharge port 3. The tipping push rod 8 is driven by the rotation of the rotating disk 9, and the setting of the connecting plate 10 ensures the smooth progress of the tipping action; the entire tipping process can be accurately controlled by the tipping drive component, making the discharging process more efficient and convenient.
[0015] like Figure 2 As shown, on the basis of the above method, a pushing portion 11 is further provided at the front end of the pushing plate 4, and the diameter of the pushing portion 11 is smaller than the outer diameter of the pushing plate 4. The pushing portion 11 is accommodated in the discharge receiving groove 1. During implementation, the pushing portion 11 enables the pushing plate 4 to push the material more smoothly, and its diameter is smaller than the outer diameter of the pushing plate 4, so that it can more easily enter the opening of the discharge receiving groove, thereby reducing the friction with the groove wall and improving the pushing efficiency.
[0016] like Figure 1 As shown, on the basis of the above method, a spring 12 is further sleeved on the end of the telescopic arm 6 away from the pushing plate 4. During implementation, the setting of the spring 12 can provide a certain buffering effect, reduce the impact and vibration of the telescopic arm 6 during the extension and retraction process, protect the structure of the entire pushing assembly, and also help to improve the accuracy and stability of pushing.
[0017] like Figure 1As shown, on the basis of the above method, the dumping drive component includes a driving motor 13, a belt 14 and a driven wheel 15, the driving motor 13 is arranged in the discharging main frame 2, one end of the belt 14 is connected to the output end of the driving motor 13, and the other end is connected to the driven wheel 15, and the driven wheel 15 is installed in the moving groove 17 of the flip push rod 8 through the moving rod 16. In the implementation, the dumping drive component realizes the precise control of the flip push rod 8 through the combination of the driving motor 13, the belt 14 and the driven wheel 15. This design has a simple structure and reliable operation, and can ensure the accuracy and stability of the dumping action. At the same time, by adjusting the output speed and direction of the driving motor 13, the dumping speed and angle can be easily controlled to meet different discharging requirements.
[0018] like Figure 1 As shown, on the basis of the above method, the outer side of the connecting shaft 5 is further connected to the limiting frame rod 19 through the limiting rod 18, and the limiting frame rod 19 is provided with a limiting groove 20 used in cooperation with each other, and the limiting rod 18 is arranged in the limiting groove 20. In implementation, the setting of the limiting rod 18 and the limiting frame rod 19 is used to ensure the stability and safety of the pusher assembly during the telescopic process. The movement of the limiting rod 18 in the limiting groove 20 limits the movement trajectory of the connecting shaft 5, prevents the telescopic arm 6 from deflecting or shaking during the telescopic process, thereby ensuring the accuracy and reliability of the pusher process.
[0019] In the specific working process of the discharge device for the reactor of the present invention, first, when the material in the reactor needs to be discharged, the push motor 7 is started. The push motor 7 drives the telescopic arm 6 to perform telescopic movement through the connecting shaft 5. The other end of the telescopic arm 6 is connected to the push plate 4, and the push plate 4 moves forward accordingly, and the push part 11 at its front end directly contacts the material in the reactor. Since the diameter of the push part 11 is smaller than the outer diameter of the push plate 4, it can more easily enter the opening of the discharge receiving groove 1, reduce the friction with the groove wall, and thus smoothly push the material to the discharge receiving groove 1; during the pushing process, the spring 12 is sleeved on the end of the telescopic arm 6 away from the push plate 4 to play a buffering role. The spring 12 can reduce the impact and vibration of the telescopic arm 6 during the telescopic process, protect the structure of the entire push assembly, and also help to improve the accuracy and stability of the push. When the material is pushed into the discharge receiving groove 1, the dumping assembly starts to work. The drive motor 13 in the dumping drive component is started to drive the belt 14 to rotate. The other end of the belt 14 is connected to the driven wheel 15, and the driven wheel 15 is installed in the moving groove 17 of the flip push rod 8 through the moving rod 16. As the belt 14 rotates, the driven wheel 15 drives the flip push rod 8 to move, thereby driving the rotating disk 9 to rotate. The other end of the flip push rod 8 is connected under the connecting plate 10. When the flip push rod 8 moves, the connecting plate 10 and the discharge receiving groove 1 arranged on it perform a dumping action together. In this way, the material can be discharged smoothly from the discharge port 3. During the entire working process, the setting of the limit rod 18 and the limit frame rod 19 ensures the stability of the push assembly. The limit rod 18 is set in the limit groove 20 of the limit frame rod 19. As the telescopic arm 6 is extended and retracted, the limit rod 18 moves in the limit groove 20, thereby limiting the movement trajectory of the connecting shaft 5 and preventing the telescopic arm 6 from deflecting or shaking during the extension and retraction process. In general, the new discharge device for the reactor realizes the smooth discharge of the material in the reactor through the coordinated work of the pushing component and the dumping component, and has the advantages of simple structure, reliable operation, high discharge efficiency, etc.
[0020] In the description of this specification, the description with reference to the terms "one embodiment", "certain embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiments or examples are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0021] In summary, although the present invention has been disclosed as above in terms of preferred embodiments, the above preferred embodiments are not intended to limit the present invention. A person skilled in the art may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope defined in the claims.
Claims
1. A discharge device for a reactor, characterized in that: The discharging device for the reactor specifically comprises a discharging receiving groove and a discharging main frame, the discharging main frame is provided with a pushing assembly, and the groove wall of the discharging receiving groove is provided with a dumping assembly and a discharge port for dumping; the pushing assembly is arranged on one side of the discharging receiving groove and extends into the upper part of the discharging receiving groove, and can push the material in the reactor into the discharging receiving groove; the dumping assembly is installed under the discharging receiving groove, the pushing assembly comprises a pushing plate, a connecting shaft, a telescopic arm and a pushing motor, the telescopic arm is connected to the pushing motor through the connecting shaft, and the other end of the telescopic arm is connected to the pushing plate, the dumping assembly comprises a flip push rod, a rotating disk, a connecting plate and a dumping driving component, the rotating disk is rotatably arranged in the discharging main frame, one end of the flip push rod is connected to the rotating disk, and the other end of the flip push rod is arranged under the connecting plate, and the connecting plate is arranged under the discharging receiving groove.
2. A discharge device for a reaction kettle according to claim 1, characterized in that: A pushing portion is arranged at the front end of the pushing plate, the diameter of the pushing portion is smaller than the outer diameter of the pushing plate, and the pushing portion is accommodated in the material discharging receiving groove.
3. A discharge device for a reaction kettle according to claim 1, characterized in that: A spring is sleeved on one end of the telescopic arm away from the pushing plate.
4. A discharge device for a reaction kettle according to claim 1, characterized in that: The tipping drive component includes a driving motor, a belt and a driven wheel. The driving motor is arranged in the discharge main frame. One end of the belt is connected to the output end of the driving motor, and the other end is connected to the driven wheel. The driven wheel is installed in the moving groove of the flip push rod through a moving rod.
5. The discharge device for a reaction kettle according to claim 1, characterized in that: The outer side of the connecting shaft is connected to the limiting frame rod through a limiting rod, and the limiting frame rods are provided with limiting grooves that cooperate with each other, and the limiting rod is arranged in the limiting groove.