Crushing device capable of preventing discharge port from being blocked
The integrated crushing device addresses issues of space occupation and discharge blockage in wheat bran processing by incorporating a dust hood and piston cylinder mechanism, ensuring efficient and safe continuous operation.
Patent Information
- Application Number
- CN202420513034.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-18
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-03-18
AI Technical Summary
Traditional wheat bran processing systems face issues with large area occupation, discontinuous production, long processing cycles, scattering debris, and discharge port blockage, which affect production efficiency and staff safety.
A crushing device integrating drying and crushing functions, equipped with a dust hood, filter box, piston cylinder, and push rod mechanism to prevent discharge port blockage, ensuring continuous operation and efficient material handling.
The device ensures efficient drying and crushing of wheat bran, prevents discharge port clogging, and enhances production efficiency by allowing continuous processing and safe material handling.
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Figure CN222287506U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wheat bran crushing, in particular to a crushing device for preventing a discharge port from being blocked. Background Art
[0002] During the wheat bran processing, the wheat bran needs to be dried and crushed in order to further grind the wheat bran. In traditional processing plants, independent dryers and crushers are used for drying and crushing, and the wheat bran needs to be transported between the dryer and the crusher. This not only occupies a large area, but also has discontinuous production and a long processing cycle, and is not suitable for large-scale wheat bran processing. Therefore, the drying and crushing device was born, which integrates drying and crushing, saves time, shortens the processing cycle, and improves production efficiency.
[0003] For example, the Chinese patent authorization announcement number: CN 112473919 B discloses a wheat bran crushing device and a processing method thereof, which performs pre-crushing through an upper crushing mechanism, so that the wheat bran is crushed to a certain extent, but not completely crushed, because after the wheat bran is completely crushed, it will drive the completely crushed wheat bran and dust to be adsorbed together when passing through the induced draft to suction dust, thus resulting in poor dust removal and separation effect. The present invention first performs pre-crushing to improve the dispersibility of the wheat bran and is in a semi-crushed state at the same time, so that it will not be adsorbed by the induced draft, and the effect of separation from the dust is good.
[0004] However, the above-mentioned patents are prone to scattering debris during use, endangering the service life of the staff, and most of the discharging ports of the crushing devices are prone to blockage, resulting in poor discharge effect, affecting normal use. Utility Model Content
[0005] The utility model aims to provide a pulverizing device which can prevent the discharge port from being blocked, so as to solve the problems raised in the above-mentioned background technology.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a crushing device for preventing the discharge port from being blocked, comprising a support frame, the top end of the support frame is connected to a processing box through a chain, a partition is arranged inside the processing box, a crushing knife group is arranged inside the processing box below the partition, a dust hood is arranged at the upper end of the interior of the processing box, the upper end of the dust hood is connected to a filter box through a pipeline, a dust suction fan is arranged at the bottom end of the filter box, the output end of the dust suction fan is connected to a piston cylinder, a piston is arranged inside the piston cylinder, a push rod is fixedly arranged on one side of the piston, one end of the push rod passes through the side wall of the piston cylinder and is fixedly connected to a push plate arranged at the outer end of the push rod.
[0007] In a preferred embodiment, a feed port is provided on one side of the upper end of the processing box, a cover plate is provided on the upper end of the feed port, a material guide port is opened in the middle position of the partition plate, and a solenoid valve is provided at the bottom end of the material guide port, a discharge port is provided on one side of the bottom end of the processing box, and a sealing plate is provided at the discharge port. The setting of the feed port, the material guide port and the discharge port facilitates the transmission of materials inside the processing box.
[0008] In a preferred embodiment, a driving motor is fixedly installed on the top of the processing box, the output shaft of the driving motor is fixedly connected to the rotating shaft, and the side wall of the rotating shaft is fixedly connected to the stirring rod. The arrangement of the driving motor, the rotating shaft and the stirring rod facilitates the stirring of the wheat bran, thereby improving the drying efficiency.
[0009] In a preferred embodiment, a filter mesh cover is provided inside the processing box on the outside of the dust hood, and a filter screen plate and an activated carbon filter layer are fixedly installed inside the filter box. The setting of the filter mesh cover can prevent the wheat bran from being sucked out through the dust hood, and the filter box can filter out small particles or dust to prevent dust from entering the air and endangering human health.
[0010] In a preferred embodiment, an air inlet is provided at one end of the piston cylinder, and the air inlet is connected to the output end of the dust suction fan, and an electric heating wire is provided at the piston cylinder. An exhaust port is provided at one end of the piston cylinder, and the exhaust port is connected to a blowing plate arranged on the inner wall of the processing box through a pipeline. Both the air inlet and the exhaust port are provided with a one-way valve, and the exhaust port is provided with a pressure valve. The setting of the electric heating wire can heat the gas so that the temperature of the gas discharged from the exhaust port is higher, which is convenient for drying the wheat bran. The setting of the one-way valve facilitates the control of the gas flow direction.
[0011] In a preferred embodiment, a rubber pad is provided on the side of the push plate away from the push rod, and a spring is provided on one side of the push plate. One side of the spring is fixedly provided on the outer wall of the piston cylinder. The rubber pad contacts the outer wall of the processing box and can protect the processing box. The setting of the spring can reset the push rod.
[0012] Compared with the prior art, the beneficial effects achieved by the utility model are:
[0013] 1. The utility model is provided with a dust cover, a filter box, a piston cylinder, an electric heating wire, an air blowing plate, a stirring rod and other structures, so that the wheat bran can be dried before being crushed. During the drying process, the dust and small particles generated can be sucked into the filter box by a dust suction fan for filtering, and the filtered gas is heated and then flows back into the processing box again, so as to realize the drying process of the wheat bran. While realizing the drying process of the wheat bran, the push rod continuously pushes the processing box to rotate in the horizontal direction, so that the drying effect of the wheat bran is better;
[0014] 2. The utility model provides a piston cylinder, a piston, a push rod, a push plate and a spring structure, and the filtered gas is introduced into the piston cylinder. As the gas inside the piston cylinder continues to increase, the piston inside the piston cylinder can drive the push rod and the push plate to approach the processing box, so that the push plate pushes the processing box to tilt, causing the material inside the processing box to roll. When the piston moves to the leftmost end, the internal pressure gradually increases as the gas inside the piston cylinder continues to increase. When the air pressure inside the piston cylinder increases to a certain level, the pressure valve opens, the piston moves to the right under the action of the spring, and the processing box rotates to the right under the action of gravity, thereby causing the processing box to shake continuously. When unloading is required, the dust suction fan is turned off when the processing box is tilted to the left to a certain extent, and then the sealing plate at the discharge port is opened to facilitate unloading and avoid clogging of materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a structural schematic diagram of the utility model when it is not working;
[0018] Figure 3 It is a structural schematic diagram of the utility model during unloading;
[0019] Figure 4 It is a structural schematic diagram of the piston cylinder of the utility model;
[0020] In the figure: 1. support frame; 2. chain; 3. processing box; 4. partition; 5. crushing knife group; 6. dust hood; 7. pipeline; 8. filter box; 9. dust suction fan; 10. piston cylinder; 11. piston; 12. push rod; 13. push plate; 14. feed inlet; 15. guide port; 16. solenoid valve; 17. discharge port; 18. drive motor; 19. rotating shaft; 20. stirring rod; 21. filter screen; 22. air inlet; 23. electric heating wire; 24. exhaust port; 25. blowing plate; 26. spring; 27. pressure valve. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-Figure 4 The utility model provides a pulverizing device for preventing the discharge port from being blocked, comprising a support frame 1, the top of the support frame 1 is connected to a processing box 3 through a chain 2, a partition 4 is arranged inside the processing box 3, a pulverizing knife group 5 is arranged inside the processing box 3 below the partition 4, a dust hood 6 is arranged at the upper end of the processing box 3, the upper end of the dust hood 6 is connected to a filter box 8 through a pipeline 7, a dust suction fan 9 is arranged at the bottom end of the filter box 8, a piston cylinder 10 is connected to the output end of the dust suction fan 9, a piston cylinder 10 is arranged inside the piston cylinder 10, a push rod 12 is fixedly arranged on one side of the piston 11, one end of the push rod 12 passes through the side wall of the piston cylinder 10, and is fixedly connected to a push plate 13 arranged at the outer end of the push rod 12.
[0023] In a preferred embodiment, a feed port 14 is provided on one side of the upper end of the processing box 3, a cover plate is provided on the upper end of the feed port 14, a material guide port 15 is opened in the middle position of the partition 4, and a solenoid valve 16 is provided at the bottom end of the material guide port 15, a discharge port 17 is provided on one side of the bottom end of the processing box 3, and a sealing plate is provided at the discharge port 17. Material is fed through the feed port 14, and dried above the partition 4 after feeding. After drying, the material is introduced into the crushing knife group 5 through the material guide port 15 for crushing, and discharged through the discharge port 17 after crushing.
[0024] In a preferred embodiment, a driving motor 18 is fixedly installed on the top of the processing box 3 , the output shaft of the driving motor 18 is fixedly connected to a rotating shaft 19 , and the side wall of the rotating shaft 19 is fixedly connected to a stirring rod 20 .
[0025] In a preferred embodiment, a filter screen cover 21 is provided inside the treatment box 3 on the outside of the dust cover 6, and a filter screen plate and an activated carbon filter layer are fixedly installed inside the filter box 8.
[0026] In a preferred embodiment, an air inlet 22 is provided at one end of the piston cylinder 10, and the air inlet 22 is connected to the output end of the dust suction fan 9, and an electric heating wire 23 is provided at the piston cylinder 10, and an exhaust port 24 is provided at one end of the piston cylinder 10, and the exhaust port 24 is connected to a blowing plate 25 arranged on the inner wall of the processing box 3 through a pipeline, and both the air inlet 22 and the exhaust port 24 are provided with a one-way valve, and a pressure valve 27 is provided at the exhaust port 24, so that the gas discharged from the filter box 8 can enter the piston cylinder 10 through the air inlet 22, so that the air pressure inside the piston cylinder 10 increases, and when the air pressure increases to a certain level, the gas is discharged into the blowing plate 25 in the processing box 3 through the exhaust port 24, and air is blown into the processing box 3 through the blowing plate 25.
[0027] In a preferred embodiment, a rubber pad is provided on the side of the push plate 13 away from the push rod 12, and a spring 26 is provided on one side of the push plate 13. One side of the spring 26 is fixedly provided on the outer wall of the piston cylinder 10. The rubber pad contacts the outer wall of the processing box 3 and can protect the processing box 3. The setting of the spring 26 can reset the push rod.
[0028] The working principle of the utility model is as follows: when in use, the wheat bran to be processed is put into the processing box 3 through the feed port 14, the upper end of the feed port 14 is covered with a cover plate, and then the driving motor 18, the dust suction fan 9 and the electric heating wire 23 are turned on. After the driving motor 18 is turned on, it drives the rotating shaft 19 to rotate, and the rotating shaft 19 drives the stirring rod 20 to stir the materials inside the processing box 3. During the stirring process, the dust suction fan 9 can suck the dust particles inside the processing box 3 into the filter box 8 through the dust suction cover 6, and the dust can be filtered out by the filter box 8. The filtered gas enters the piston cylinder 10 through the pipeline and the air inlet 22. When in use, the pipeline 7 adopts a high-temperature resistant rubber hose to facilitate the shaking of the treatment box 3. The piston 11 inside the piston cylinder 10 moves to the left under the push of the gas pressure, so that the piston 11 drives the push rod 12 and the push plate 13 to move, so that the push plate 13 pushes the treatment box 3 to move to the left, so that the material inside the treatment box 3 rolls. When the push plate 13 moves to the leftmost end of the piston cylinder 10, it cannot move further. As the gas inside the piston cylinder 10 gradually The pressure inside the piston cylinder 10 increases, and the pressure inside the piston cylinder 10 gradually increases. When the pressure inside the piston cylinder 10 reaches the preset value of the pressure valve 27, the pressure valve 27 opens, and the gas inside the piston cylinder 10 is discharged into the blowing plate 25 inside the processing box 3 through the exhaust port 24. The gas inside the piston cylinder 10 is heated by the electric heating wire 23 to increase the temperature, so the gas blown out by the blowing plate 25 can dry the wheat bran. After the gas inside the piston cylinder 10 is discharged, the push plate 13 moves to the right driven by the spring 26. When the push plate 13 moves to the right, the processing box 3 loses the force of the push plate 13 and moves to the right, so that the material is constantly shaken during the stirring and mixing process, which can effectively improve the drying efficiency of the material. After the drying is completed, the solenoid valve 16 is opened, and the material enters the crushing knife group 5 through the material guide port 15, and the crushing knife group 5 is used to crush the material. The continuous shaking of the processing box 3 during the crushing process can also improve the crushing efficiency. After the crushing is completed, when the processing box 3 tilts to the left at a certain angle, the dust suction fan 9 is turned off, and then the sealing plate at the discharge port 17 is opened, and the material can be discharged from the discharge port 17.
[0029] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A pulverizing device for preventing a discharge port from being blocked, comprising a support frame (1), characterized in that: The top end of the support frame (1) is connected to a processing box (3) through a chain (2), a partition (4) is arranged inside the processing box (3), a crushing knife group (5) is arranged below the partition (4) inside the processing box (3), a dust hood (6) is arranged at the upper end of the processing box (3), the upper end of the dust hood (6) is connected to a filter box (8) through a pipe (7), a dust suction fan (9) is arranged at the bottom end of the filter box (8), the output end of the dust suction fan (9) is connected to a piston cylinder (10), a piston (11) is arranged inside the piston cylinder (10), a push rod (12) is fixedly arranged on one side of the piston (11), one end of the push rod (12) passes through the side wall of the piston cylinder (10) and is fixedly connected to a push plate (13) arranged at the outer end of the push rod (12).
2. The crushing device for preventing the discharge port from being blocked according to claim 1, characterized in that: A feed port (14) is provided on one side of the upper end of the processing box (3), a cover plate is provided on the upper end of the feed port (14), a material guide port (15) is provided in the middle of the partition plate (4), and a solenoid valve (16) is provided at the bottom end of the material guide port (15), a discharge port (17) is provided on one side of the bottom end of the processing box (3), and a sealing plate is provided at the discharge port (17).
3. The crushing device for preventing the discharge port from being blocked according to claim 1, characterized in that: A driving motor (18) is fixedly mounted on the top of the processing box (3); an output shaft of the driving motor (18) is fixedly connected to a rotating shaft (19); and a stirring rod (20) is fixedly connected to the side wall of the rotating shaft (19).
4. The crushing device for preventing the discharge port from being blocked according to claim 1, characterized in that: A filter screen cover (21) is arranged inside the treatment box (3) and located outside the dust cover (6), and a filter screen plate and an activated carbon filter layer are fixedly installed inside the filter box (8).
5. The crushing device for preventing the discharge port from being blocked according to claim 1, characterized in that: An air inlet (22) is provided at one end of the piston cylinder (10), and the air inlet (22) is connected to the output end of the dust suction fan (9). An electric heating wire (23) is provided at the piston cylinder (10). An air outlet (24) is provided at one end of the piston cylinder (10), and the air outlet (24) is connected to a blowing plate (25) arranged on the inner wall of the processing box (3) through a pipeline. Both the air inlet (22) and the air outlet (24) are provided with a one-way valve, and the air outlet (24) is provided with a pressure valve (27).
6. The crushing device for preventing the discharge port from being blocked according to claim 1, characterized in that: A rubber pad is provided on one side of the push plate (13) away from the push rod (12), a spring (26) is provided on one side of the push plate (13), and one side of the spring (26) is fixedly provided on the outer side wall of the piston cylinder (10).
Citation Information
Patent Citations
A wheat bran crushing device and its processing method
CN112473919B
